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Hydro Action AP Series Operation & Maintenance Manual Download Page 53

 

 

 

AK/HA Manufacturing, LLC 

 

Service Technician Checklist 

Hydro-action Industries' aerobic treatment systems should be serviced at least every six months per 

NSF requirements. Please consult the Suggested Service Call Procedure and the 

Operation & Maintenance Manual while performing this checklist. 

 

Remove covers from 

OPS®,

 Pre-treat, ATU, and Pump Tank. 

notes: 
Note condition of ATU by consulting Plant Condition Chart 
notes: 
Perform Settle able Solids Test 
notes: 
Gauge back pressure 
notes: 
Perform Air Pressure Alarm Check by removing tube from barbed fitting 
notes: 
Inspect pump filters 
notes: 
Remove any surface sludge from ATU 
notes: 
Inspect high level alarms (ATU & Pump Tank) 
notes: 
Measure sludge level w/ Sludge Judge (ATU & Pre-treat Tank) 
notes: 
Check effluent pump on/off float 
notes: 
Check chlorinator & chlorine level 
notes: 
Replace covers w/ supplied security screws 
notes: 
Complete Inspection Report and make copies for; Homeowner, Local Authority, and Self 
notes: 

 
 
 
 
 
 

Summary of Contents for AP Series

Page 1: ......

Page 2: ...ffuser Inspection Section 4 0 Plant Troubleshooting Guide Section 5 0 Hydro Action AP Series Plant Specifications Section 6 0 Process Description Section 7 0 Safety Appendix 1 OPS Explanation Guide Appendix 2 Hydro Action AP Series Pump Selection Appendix 3 Technical Manual for Timers Appendix 4 Electrical Controls Schematics Appendix 5 Drawings Appendix 6 Misc Forms Documents ...

Page 3: ...ral resource water Hydro Action AP Series Aerobic Treatment Units are among the most advanced on site products available today They are state of the art extended aeration activated sludge wastewater treatment facilities The improvements in these units make them not only extremely efficient operational units but also the most easily maintainable system in the industry By following the instructions ...

Page 4: ... caused by the rising fine air bubbles can be seen observe any significant changes in mixing and aeration characteristics If insufficient mixing or poor aeration is observed refer to Section 1 1 4a All Diffuser assemblies should appear to have equal turbulence This is an indication of proper diffuser assembly and diffuser operation 1 1 4 Proper aeration in the Hydro Action AP Series is maintained ...

Page 5: ...o 80 it is time to pump the plant and pretreatment tank if included This is usually necessary every two 2 to six 6 years 1 3 Follow these procedures to pump the sludge solids from the treatment tanks A qualified service technician should oversee the work performed 1 3 1 Remove the plant access cover 1 3 2 Refer to installation worksheet to determine which tanks and auxiliary equipment are included...

Page 6: ...uctions 2 1 The Hydro Action AP Series Plant has been designed and built to provide efficient and reliable service However as with any individual wastewater treatment plant routine periodic service is required When proper preventive maintenance is performed the Hydro Action plant will operate at designed performance levels to give years of satisfactory treatment of domestic wastewater 2 2 Local Hy...

Page 7: ...t depends upon proper organic and hydraulic loading of the plant We cannot control the loading and thereby control the amount of harmful substances that may be discharged into the plant Only the users of a plant can control what enters the unit Therefore we provide a comprehensive owner s manual that outlines substances that should be kept out of the plant 2 6 The Hydro Action AP Series must be in...

Page 8: ...pplied with this wastewater treatment plant provide the owner with a secure reliable and economical means of notification for most malfunctions of the plant that would lead to producing an unsatisfactory effluent These alarms include notification for problems of air pump failure aeration piping malfunctions and high water level These alarms need to be inspected and tested during each plant operati...

Page 9: ...oilets etc should be allowed in the Hydro Action plant To check if excess water is entering the plant observe plant discharge point when house facilities are not in use 2 Find out if owner is using large amounts of chemicals such as unusual amounts of bleach disinfectants photographic wastes etc Also check to see that water softener backwash is not allowed in plant This can cause a chemical imbala...

Page 10: ...al Retention Time 40 40 40 38 37 33 Tank Dimensions Diameter in 66 72 66 72 66 88 Height to Water Line in 64 46 64 64 70 82 Height with OPS Installed in 103 5 88 103 5 103 5 109 118 Compressor Usage Rotary Compressor 1 4 HP 1 4 HP 1 4 HP 1 4 HP 3 4 HP 3 4 HP Voltage VAC 115 115 115 115 115 120 115 120 Current Amps 3 9 3 9 3 9 3 9 7 8 3 9 7 8 3 9 Power Watts 120 120 120 120 120 560 120 560 Frequenc...

Page 11: ...ir hose and Teflon diffuser assemblies make the plant extremely reliable and easy to service An optional visible and audible alarm may be added to remotely locate to an area of your choice 6 5 The technology used in the Hydro Action plant allows it to produce excellent effluent quality which thereby meets all ANSI NSF International Standard 40 class I and the Environmental Protection Agency s requ...

Page 12: ... attention must be used when dealing with any form of wastewater or effluent If an illness or disease is suspected to have come from exposure to sewage get proper medical attention immediately When proper treatment is given the remedy and cure will be rapid and less of a problem There are some serious diseases that could be transmitted by contact with raw sewage take the proper precautions and be ...

Page 13: ... pump and alarms Other features include two branch circuit breakers separate disconnect switch which cuts off power to all electrical components with an optional lockout feature and a 24 hr timer It requires a single circuit 120 volt 30 amp feed Typical Applications Include Spray Irrigation Pumping to Gravel Drain Fields Pumping to Low Pressure Dosing Systems Pumping to Leaching Chambers or any di...

Page 14: ...S80 AT05 101 LPA500 HP 80 DBMS80 AT05 101 AP600 HP 100 LL DBMS100 AT05 101 AP750 HP 120LL DBMS120 AT05 101 AP1000 HP 150 DBMX150 1023 101 AP1500 HP 200 DBMX200 1023 101 Description of AP Series Effluent Pumps The Hydro Action AP Series utilize many effluent pumps NSF does not regulate the pump tank component of NSF std 40 systems unless it is a component of treatment Therefore any comparable pump ...

Page 15: ...Appendix 3 Technical Manual for Timers Grasslin 24 Hr Timer Omeron Micro Dose Timer ...

Page 16: ... ing 24 hour or 7 day scheduling WIRING Verify input voltage stated on back of unit Use 1 4 quick con nects and make connections in accordance with the wiring diagram shown and applicable code requirements When using 24V units it is important to use transformers that will supply the required 24 volts AC to terminals 1 2 MOUNTING The standard FM 1 units can be flush mounted mounting kit with screws...

Page 17: ...the load is to be turned ON i e two hours for each tripper on the 7 Day dial When the tripper is pushed to the inside the switch is in the OFF position 24 Hour ST QRT Models The 24 Hour dial has quarter hour divisions and AM PM indi cations The time switch is programmed by pushing the captive trip pers to the outer ring position for the entire period that the load is to be turned ON i e fifteen mi...

Page 18: ...1 SWuZH 277 FM1SWUZH 277U Yes 7 day No 2 Hours 2 Hours SPDT 21A Res FM 1 QTuZH 120 FM1QTUZH 120U Yes 24 Hr 7 day 15 Minutes 15 Minutes SPDT 21A Res FM 1 QTuZH 24 FM1QTUZH 24U Yes 24 Hr 7 day 15 Minutes 15 Minutes SPDT 21A Res FM 1 QWuZH 120 FM1QWUZH 120U Yes 7 day 2 Hr 2 Hours 2 Hours SPDT 21A Res FM 1 QWuZH 240 FM1QWUZH 240U Yes 7 day 2 Hr 2 Hours 2 Hours SPDT 21A Res Available with 24V 120V 240V...

Page 19: ...F start N Flicker ON start 5 Supply Voltage None 0 05 s to 30 h models 300 1 2 s to 300 h models 100 240AC 100 to 240 VAC 24AC DC 24 VAC VDC 12DC 12 VDC 48 125DC 48 to 125 VDC Operating modes Supply voltage 0 05 s to 30 h models 1 2 s to 300 h models 11 pin models 8 pin models 11 pin models 8 pin models Flicker OFF start 100 to 240 VAC H3CR F 100 240AC H3CR F8 100 240AC H3CR F 300 100 240AC H3CR F...

Page 20: ... Back Connecting Socket 8 pin P3G 08 8 pin finger safe type P3G 08 with Y92A 48G See note 1 11 pin P3GA 11 11 pin finger safe type P3GA 11 with Y92A 48G See note 1 Hold down Clip See note 2 For PL08 and PL11 Sockets Y92H 7 For PF085A Socket Y92H 8 Item H3CR F H3CR F8 H3CR FN H3CR F8N Operating mode Flicker OFF start Flicker ON start Pin type 11 pin 8 pin 11 pin 8 pin Operating Reset method Time li...

Page 21: ...or 1 min between contacts not located next to each other Impulse withstand voltage 3 kV between power terminals for 100 to 240 VAC 48 to 125 VDC 1 kV for 12 VDC 24 VAC DC 4 5 kV between current carrying terminal and exposed non current carrying metal parts for 100 to 240 VAC 48 to 125 VDC 1 5 kV for 12 VDC 24 VAC DC Noise immunity 1 5 kV between power terminals square wave noise by noise simulator...

Page 22: ... R is 7 ms In both cases a life of 100 000 operations can be expected The minimum applicable load is 10 mA at 5 VDC failure level P ON indicator OFF indicator One chip microcomputer ROM RAM Clock AC DC input Power supply circuit Indicator circuit Zero setting detection circuit Time range unit selectors Output circuit Inputs Outputs Control output Outputs are turned ON OFF according to the time set...

Page 23: ...tput NO Output NC tON tOFF tON tOFF tON tOFF Power ON OFF 0 1 s min Lit Not lit Lit Not lit ON OFF ON OFF ON indicator OFF indicator Output NO Output NC OFF time unit display window ON time unit display window OFF indicator green Lit when the output is OFF ON indicator orange Lit when the output is ON Scale range display windows Time range selector select one from 1 2 3 12 and 30 at full scale For...

Page 24: ...17 4 17 4 75 81 5 81 5 These dimensions vary with the kind of DIN track reference value Y92F 30 P3GA 11 Y92F 30 P3G 08 Dimensions with Front Connecting Socket P2CF 08 P2CF 11 H3CR F H3CR FN P2CF 11 P2CF 11 E H3CR F8 H3CR F8N P2CF 08 P2CF 08 E Dimensions with Back Connecting Socket P3G 08 P3GA 11 H3CR F H3CR FN H3CR F8 H3CR F8N When Y92A 48G mounted When Y92A 48G mounted In the interest of product ...

Page 25: ...zing gas Seal the Timer so that sulfidizing gas will not enter it If sealing is not possible OMRON does provide special Timers with improved resistance to sulfidizing gas Ask your OMRON representative for details Power Supply Be sure that the voltage applied is within the specified range otherwise the internal elements of the Timer may be damaged Install a switch or circuit breaker that allows the...

Page 26: ...le or explosive gases Contact faults may occur Do not use the Timer in atmospheres subject to sulfidizing gas chloride gas or silicon gas The switching capacity for DC voltage loads is lower than that for AC voltage loads Timers with Non contact Outputs Short faults or open faults may occur due to destruction of the output element Do not use the Timer for a load that exceeds the rated output curre...

Page 27: ... may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems...

Page 28: ...cs SPI Panels Used 08 to Present Model 11 Electrical Controls Schematics EC 11 CP 11 Model 20 Electrical Controls Schematics EC 20 CP 20 Model 30 Electrical Controls Schematics EC 30 CP 30 Model 32 Electrical Controls Schematics EC 32 CP 32 ...

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Page 42: ...Appendix 5 Drawings AP 500 ATU LPA 500 ATU AP 600 ATU AP 750 ATU AP 1000 ATU AP 1500 ATU ...

Page 43: ... GROMMET 1 2 ADAPT A FLEX 1 I AKC10052 A HYDRO ACTION PLATFORM DARK GREEN 1 I1 200094 SCREW 1 50 X 12 SELF TAPPING 4 J 241022 RISER TANK 24 X 6 PL 1 J1 200059 SCREW 1 10 SELF TAP PPH SS 6 J2 AKR30505 CONSEAL 1 2 X 21 333 K 241024 LID TANK RISER 24 PL 1 K1 200070 SCREW 1 1 2 TRIGROOVE SM 4 K2 N A SCREW LID SUPPLIED W LID 4 K3 120000 ASSEMBLY MUSHROOM CAP 1 K4 760050 TAG SERIAL NUMBER AP500 1 K5 200...

Page 44: ... HYDRO ACTION PLATFORM BLACK GREEN 1 J1 SCREW 1 1 2 X 12 SELF TAP PPH SS 4 K 241022 RISER TANK 24 X 6 PL 1 K1 200059 SCREW 1 10 SELF TAP PPH SS 6 K2 AKR30505 CONSEAL 1 2 X 21 333 L 241024 LID TANK RISER 24 PL 1 L1 200070 SCREW 1 1 2 TRI GROOVE SM 4 L2 N A SCREW LID SUPPLIED W LID 4 L3 120000 ASSEMBLY MUSHROOM CAP 1 L4 TAG SERIAL NUMBER LPA500 1 L5 200025 RIVET 1 8 GRIP 1 8 DIA POP 4 N A SIKAFLEX 1...

Page 45: ...8 3DRP ASSEMBLY DIFFUSER 3 DROP 1 H1 180114 PIPE 50 PVC SCH40 1 5 LONG H2 240058 GROMMET 1 2 ADAPT A FLEX 1 I AKC10052 A HYDRO ACTION PLATFORM DARK GREEN 1 I1 200094 SCREW 1 50 X 12 SELF TAPPING 4 J 241022 RISER TANK 24 X 6 PL 1 J1 200059 SCREW 1 10 SELF TAP PPH ZINC 6 J2 AKR30505 CONSEAL 1 2 X 21 333 K 241024 LID TANK RISER 24 PL 1 K1 200070 SCREW 1 1 2 TRIGROOVE SM 4 K2 N A SCREW LID SUPPLIED W ...

Page 46: ... AP750 1 H1 180114 PIPE 50 PVC SCH40 1 5 LONG H2 240058 GROMMET 1 2 ADAPT A FLEX 1 I AKC10052 A HYDRO ACTION PLATFORM DARK GREEN 1 I1 200094 SCREW 1 50 X 12 SELF TAPPING 4 J 241022 RISER TANK 24 X 6 PL 1 J1 200059 SCREW 1 10 SELF TAP PPH ZINC 6 J2 AKR30505 CONSEAL 1 2 X 21 333 K 241024 LID TANK RISER 24 PL 1 K1 200070 SCREW 1 1 2 TRIGROOVE SM 4 K2 N A SCREW LID SUPPLIED W LID 4 K3 120000 ASSEMBLY ...

Page 47: ...0 1 5 LONG H2 240058 GROMMET 1 2 ADAPT A FLEX 1 I 241023 RISER TANK 20 X 6 PL 1 I1 200059 SCREW 1 10 SELF TAP PPH ZINC 12 I2 AKR30505 CONSEAL 1 2 X 21 667 J 241025 LID TANK RISER 20 PL 1 J1 200070 SCREW 1 1 2 TRIGROOVE SM 8 J2 N A SCREW LID SUPPLIED W LID 4 J3 120000 ASSEMBLY MUSHROOM CAP 1 J4 760050 TAG SERIAL NUMBER AP1000 1 J5 200025 RIVET 1 8 GRIP 1 8 DIA POP 4 K 100075 ASSEMBLY FLOAT COMMERCI...

Page 48: ...COMMERCIAL 1 I1 240058 GROMMET 1 2 ADAPT A FLEX 1 J 241023 RISER TANK 20 X 6 PL 2 J1 200059 SCREW 1 10 SELF TAP PPH ZINC 16 J2 AKR30505 CONSEAL 1 2 X 21 1 334 K 241025 LID TANK RISER 20 PL 2 K1 200070 SCREW 1 1 2 TRIGROOVE SM 8 K2 N A SCREW LID SUPPLIED W LID 8 K3 120000 ASSEMBLY MUSHROOM CAP 2 K4 160010 TAG SERIAL NUMBER AP1500 1 K5 200025 RIVET 1 8 GRIP 1 8 DIA POP 4 L 100080 ASSEMBLY COMMERCIAL...

Page 49: ...ested Initial Service Contract Suggested Service Call Procedure Service Technician Checklist Installation Checklist Limited Warranty Warranty Registration Proper use of the Sludge Judge Compressor Conversion Instructions Compressor Serial Number Location ...

Page 50: ... operates and the way it looks sounds and smells when it is working correctly This way you may be able to identify problems before they become serious and alert your service provider to anything unusual 8 Be sure to ask your service provider questions about how to know if your unit is malfunctioning 9 Check to see if your unit is working properly after a power outage DON T 1 Don t allow anyone to ...

Page 51: ...ver labor for normal inspection maintenance and repair Owner user operation instructions must be strictly followed or warranties are subject to invalidation Pumping of sludge build up from the plant if necessary is not included in these services Owner ___________________________________ ___________________________________ ___________________________________ ___________________________________ ____...

Page 52: ...the diffusers clear 3 Remove small air pressure tube from barbed fitting beside schraeder valve Low Air Pressure Alarm should sound Re attach tube to barbed fitting 4 Inspect air pump filters cleaning or replacing as necessary 5 Remove any surface sludge from the mixing chamber and clarification chamber Dispose of this sludge as local regulations require 6 Inspect high level alarm function by lift...

Page 53: ...by consulting Plant Condition Chart notes Perform Settle able Solids Test notes Gauge back pressure notes Perform Air Pressure Alarm Check by removing tube from barbed fitting notes Inspect pump filters notes Remove any surface sludge from ATU notes Inspect high level alarms ATU Pump Tank notes Measure sludge level w Sludge Judge ATU Pre treat Tank notes Check effluent pump on off float notes Chec...

Page 54: ...heck while burying notes Connect inlet and discharge piping notes Install OPS as per instructions and run power conduit notes Install diffuser assembly s notes Install OPS and Tank Covers w supplied security screws notes Follow start up procedure and educate homeowner on their system notes Perform system check to insure proper operation notes Fill out installation warranty sheet notes Give copy of...

Page 55: ...tries will replace or exchange the component part at no cost to you If the Plant has been maintained by an authorized distributor through a continuous maintenance program For component parts of the Plant manufactured by someone other than A K Industries Inc Hydro Action Industries will sell such parts to you under the following schedule 1 claims received within 30 days of the expiration of Year 3 ...

Page 56: ...e performed by _________________________________________ _____ Name ________________________________________________________________ City County State Zip ____________________________________________________ Phone________________________________________________________________ Type of Installation Residential ________________Commercial __________________ Number of residents or occupants ______ Gar...

Page 57: ...ort System Tankage Sludge Level Suggestions Tankage Level Logic Pretreatment Tank 18 to 24 The primary problem with sludge build up in the pre Treatment or trash tank is one of obstructed volume An important role played by this tank is the dilution of chemicals harmful to the bacterial colony As sludge builds up in this tank the volume of liquid influent is reduced thereby reducing the total volum...

Page 58: ...ol panel 5 Remove Compressor from base by unscrewing mounts Installation of Compressor 6 Mount new compressor by banding it to the base with self tapping screws 7 Connect electrical cord into control panel 8 Glue conversion pressure switch onto airline 9 Connect airline to compressor 10 Turn breakers on close control panel and install OPS cover 11 Turn power on and test compressor system for prope...

Page 59: ...ompressor Serial Number Locations Barcode Serial Number The first 4 numbers indicate year and month for date coding Data Plate Serial Number Locations Data Plate for AP Unit Data Plate for OPS 100884883 ...

Page 60: ...AK HA Manufacturing LLC 2055 Pidco Dr P O Box 640 Plymouth IN 46563 1374 Toll Free 800 370 3749 Phone 574 936 2542 Fax 574 936 2298 www hydro action com 01 14 ...

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