Hydrajaws 2008 Operating Instructions Manual Download Page 5

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5. Re-bar operating instructions

1.  The Model 2008 Portable Heavy Duty 

Tester will accept Rebar adaptors 6mm, 

8mm, 10mm, 12mm, 14mm, 16mm, 

18mm, 20mm & 22mm re-bar directly 

through the cylinder.

2.  Place the tester and triangular load 

spreading bridge directly over the re-bar 

by passing through the cylinder hole.

3.  Place the tapered barrel over the re-bar 

with the smaller diameter to the bottom 

until it rests on top of the cylinder. Insert 

the collet (3pcs) into the barrel and this 

will sit flush or just inside 

(fig 11) 

.

5.  Adjust the fine thread at the base of 

each foot and on the triangular load 

spreading bridge legs by turning each 

foot clockwise until all the slack is taken 

up and the collet has gripped onto the 

re-bar. Failure to do this procedure may 

result in the tester running out of stroke. 

(10mm)  

(fig 12)

.

6.  Ensure the tester is level by observing 

the spirit level on top of the tester case  

(fig 13)

.

4. Eyebolt testing

1.  Screw the M20 connecting rod into 

the heavy duty clevis and ensure the 

thread engages fully so is flush with the 

block.

2.  Adjust the 3 telescopic legs on the 

bridge so that the pin lines up with the 

eye under test. Place the pin through 

the eye and secure the clevis and pin.

3.  Take up any further slack by either 

adjusting the thread on the feet and/or 

tightening the M20 adjustable nut.

4.  Apply the load by operating the ratchet 

spanner clockwise observing the 

reading on the gauge.

5.  After the test release the load by 

operating the ratchet spanner anti-

clockwise and remove the clevis 

 

and pin.

30mm

49mm

44mm

140mm

M20

SIDE VIEW

100mm

100mm

30mm

FRONT VIEW

Heavy duty clevis sizes

Fig 11

Fig 13

Fig 12

Summary of Contents for 2008

Page 1: ...Operating Instructions HYDRAJAWS L I M I T E D 2008 Model Tester ...

Page 2: ... read before the tester is operated for the first time Always keep these operating instructions together with the tester Ensure that the operating instructions are with the tester when it is given to other persons TECHNICAL SPECIFICATIONS Intelligent digital pressure gauge 0 145kN 4 segment LCD display Accurate to 2 5 FSD Indication of pull out load Rise and fall output Maximum load achieved funct...

Page 3: ...ig 3 15 The bridge has been designed specifically for the model 2008 tester and directs reaction loads away from the fixing fig 1 The lightweight aluminium load spreading bridge fits in the carry case disassembled fig 2 The bridge is simple to assemble and adjust Three fully adjustable telescopic legs offer 11 height positions 25mm apart fig 3 The legs are held in place with steel ball pins The sw...

Page 4: ...ing on the gauge until it approaches zero Unwind the operating nut by hand until it is resting on the stop and unwind the adjustable nut and remove DO NOT CONTINUE TO UNWIND AGAINST THE STOP OTHERWISE SERIOUS DAMAGE WILL OCCUR Fig 5 Fig 6 2 General Testing Procedure set up 3 General Testing Procedure Operating the tester M20 connecting rod Threaded adaptor WARNING DO NOT unwind the piston past the...

Page 5: ...e re bar Failure to do this procedure may result in the tester running out of stroke 10mm fig 12 6 Ensure the tester is level by observing the spirit level on top of the tester case fig 13 4 Eyebolt testing 1 Screw the M20 connecting rod into the heavy duty clevis and ensure the thread engages fully so is flush with the block 2 Adjust the 3 telescopic legs on the bridge so that the pin lines up wi...

Page 6: ...ed 5 Secure the plate to the load spreading bridge with the x 2 M8 x 15 counter sunk screws fig 17 6 Spare screws are also provided for the tester assembly and bridge assembly 7 Operate the tester by using the M24 ratchet spanner to the desired load fig 14 8 Once the test is complete release the load fully and lower the threaded feet on each leg by turning the legs anti clockwise Full adjustment n...

Page 7: ...auge To Zero the gauge If the gauge is reading a small amount 0 32 for example when no load is applied use the following instructions to re set the display to zero First release any pressure held in the Hydraulic Coupler by pushing in the pin at the base of the coupler Press to turn on then display Pdu Press display OFF Press display PASS Press display 0 Press until reading reaches 5 Press display...

Page 8: ...home into position fig 26 5 To re assemble reverse procedure If Hydrajaws Bluetooth Digital is fitted A button and active LED on the top of the Model 2008 tester housing indicates that the tester is equipped with this feature then an extra cable needs to be disconnected 1 Follow procedure for removing dust cover gauge and battery 2 The data cable can be disconnected by pulling firmly fig 27 10 Cal...

Page 9: ...m B46 1JA UK Tel 44 0 1675 430 370 Fax 44 0 1675 465 950 email tester hydrajaws co uk www hydrajaws co uk HYDRAJAWS L I M I T E D FOR MORE INFORMATION ON HYDRAJAWS AND A FULL RANGE OF TESTING APPLICATIONS PLEASE VISIT THE WEBSITE AT WWW HYDRAJAWS CO UK ...

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