Hydrajaws 2008 Operating Instructions Manual Download Page 4

7

6

Assemble the load spreading bridge. 

Secure the tester to the bridge if 

appropriate.
Position the tester and bridge over  

the fixing and using the M20 connecting 

rod pass this through the tester and  

bridge 

(fig 5)

.

Switch the digital gauge on (see separate 

gauge operating instructions in this 

manual). 
Commence applying the load to the fixing 

by turning the hexagon nut on the end 

of the operating piston in a clockwise 

direction by hand until tight or reading 

appears on gauge.
Apply load using the ratchet spanner 

(fig 

10) 

and observe the reading on the gauge 

until the required test load is reached. This 

reading could decay due to first movement 

or creep on the anchor. Continue to apply 

the load to the required reading and 

observe that the loading remains steady. 

Should a serious drop in the indicated 

load occur again, the fixing is likely to be 

insecure and should be investigated.

As the digital gauge is very accurate a 
drop off will be noticeable but this should 
stabilise after a period of time. If the 
reading continues to drop off, further 

investigation of the fixing would be 

required.

To release the load, reverse the ratchet 

ring spanner and turn the hexagon nut 

anticlockwise and observe the load 

reading on the gauge until it approaches 

zero. Unwind the operating nut by hand 

until it is resting on the stop and unwind 

the adjustable nut and remove.

DO NOT CONTINUE TO UNWIND 

AGAINST THE STOP, OTHERWISE 

SERIOUS DAMAGE WILL OCCUR.

Fig 5

Fig 6

2. General Testing Procedure - set up

3. General Testing Procedure - Operating the tester

M20 

connecting 

rod

Threaded 

adaptor

WARNING

DO NOT unwind the 

piston past the stop!

If after a test, the operating nut has 

been unwound fully however the top 

piston remains tight, untighten the 

adjustable nut with the ratchet spanner.

Connect the M20 connecting rod to fixing 

using the appropriate threaded adaptor   

(fig 6)

The standard tester kit features five metric 

threaded adaptors:  

M20>M12, M20>M16, M20>M20, 

M20>M24 or M20>M30. 

Note: Other metric thread sizes are 

available via special order. 
Imperial UNC adaptors are available 

from stock. 
Sizes; 3/8”, ½”, 5/8”, 3/4”& 1”

Install M20 adjusting nut 

(fig 7)

 on top of 

the threaded pull rod.

Adjust the 3 telescopic legs to an 

appropriate height, take up any initial 

slack using the threaded pull rod so 

that the fixing under test remains 

connected with no movement between 

the connecting rod nut and the top of the 

tester.
Ensure the tester is level by adjusting the 

swivel feet against the level bubble on the 

top of the tester body 

(fig 8)

Each threaded swivel foot features 30mm 

of fine adjustment. 

Tighten with ratchet spanner 

(fig 9).

Fig 8

Fig 10

Fig 7

Fig 9

Summary of Contents for 2008

Page 1: ...Operating Instructions HYDRAJAWS L I M I T E D 2008 Model Tester ...

Page 2: ... read before the tester is operated for the first time Always keep these operating instructions together with the tester Ensure that the operating instructions are with the tester when it is given to other persons TECHNICAL SPECIFICATIONS Intelligent digital pressure gauge 0 145kN 4 segment LCD display Accurate to 2 5 FSD Indication of pull out load Rise and fall output Maximum load achieved funct...

Page 3: ...ig 3 15 The bridge has been designed specifically for the model 2008 tester and directs reaction loads away from the fixing fig 1 The lightweight aluminium load spreading bridge fits in the carry case disassembled fig 2 The bridge is simple to assemble and adjust Three fully adjustable telescopic legs offer 11 height positions 25mm apart fig 3 The legs are held in place with steel ball pins The sw...

Page 4: ...ing on the gauge until it approaches zero Unwind the operating nut by hand until it is resting on the stop and unwind the adjustable nut and remove DO NOT CONTINUE TO UNWIND AGAINST THE STOP OTHERWISE SERIOUS DAMAGE WILL OCCUR Fig 5 Fig 6 2 General Testing Procedure set up 3 General Testing Procedure Operating the tester M20 connecting rod Threaded adaptor WARNING DO NOT unwind the piston past the...

Page 5: ...e re bar Failure to do this procedure may result in the tester running out of stroke 10mm fig 12 6 Ensure the tester is level by observing the spirit level on top of the tester case fig 13 4 Eyebolt testing 1 Screw the M20 connecting rod into the heavy duty clevis and ensure the thread engages fully so is flush with the block 2 Adjust the 3 telescopic legs on the bridge so that the pin lines up wi...

Page 6: ...ed 5 Secure the plate to the load spreading bridge with the x 2 M8 x 15 counter sunk screws fig 17 6 Spare screws are also provided for the tester assembly and bridge assembly 7 Operate the tester by using the M24 ratchet spanner to the desired load fig 14 8 Once the test is complete release the load fully and lower the threaded feet on each leg by turning the legs anti clockwise Full adjustment n...

Page 7: ...auge To Zero the gauge If the gauge is reading a small amount 0 32 for example when no load is applied use the following instructions to re set the display to zero First release any pressure held in the Hydraulic Coupler by pushing in the pin at the base of the coupler Press to turn on then display Pdu Press display OFF Press display PASS Press display 0 Press until reading reaches 5 Press display...

Page 8: ...home into position fig 26 5 To re assemble reverse procedure If Hydrajaws Bluetooth Digital is fitted A button and active LED on the top of the Model 2008 tester housing indicates that the tester is equipped with this feature then an extra cable needs to be disconnected 1 Follow procedure for removing dust cover gauge and battery 2 The data cable can be disconnected by pulling firmly fig 27 10 Cal...

Page 9: ...m B46 1JA UK Tel 44 0 1675 430 370 Fax 44 0 1675 465 950 email tester hydrajaws co uk www hydrajaws co uk HYDRAJAWS L I M I T E D FOR MORE INFORMATION ON HYDRAJAWS AND A FULL RANGE OF TESTING APPLICATIONS PLEASE VISIT THE WEBSITE AT WWW HYDRAJAWS CO UK ...

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