Hydac Wombat Filter WBF Page 64 Installation And Maintenance Instructions Manual Download

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HYDAC FILTER SYSTEMS GMBH
Industriegebiet

Postfach 1251

66280 Sulzbach/Saar

66273 Sulzbach/Saar

Germany

Phone: +49 6897 509 01

Central

Fax:

+49 6897 509 9046

Technical Department

Fax:

+49 6897 509 577

Sales Department

Internet: www.hydac.com
E-mail: [email protected]

Summary of Contents for Wombat Filter WBF

Page 1: ...WBF Wombat Filter Pmax 16 bar Installation and Maintenance Instructions English translation of original instructions Keep for future reference Document No 4031149a ...

Page 2: ... o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 6897 509 1511 Fax 49 6897 509 1394 E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of the publisher These documents h...

Page 3: ...Use 11 Qualifications of personnel target group 12 Transporting the filter housing 14 Storing the filter housing 15 Decoding the type label 16 Checking the scope of delivery 17 Characteristics of the filter housing 18 Filter calculation 18 Pressure loss curve ΔP filter housing 19 Pressure loss calculation ΔP filter element 19 Filter housing components 20 Dimensions of the filter housing 21 Hydraul...

Page 4: ... Filterbeutel wechseln 37 Changing the filter element 38 Changing the filter bag 45 Putting the filter housing out of service 53 Disposing of the filter housing 53 Customer Service 53 Filter spare parts 54 Filter accessories 56 Technical data 57 Model Code 58 Index 59 WBF 16 bar en us Page 4 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 5: ...to Product Liability shall remain unaffected Technical Support Contact our technical sales department if you have any questions on our product When contacting us please always include the model type designation serial no and part no of the product Fax 49 6897 509 9046 E mail filtersystems hydac com Modifications to the Product We would like to point out that changes to the product e g purchasing o...

Page 6: ...he documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is incremented every time the manual is revised or chang...

Page 7: ...Secure the hazardous areas which may arise between the filter housing and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons prop...

Page 8: ...y if not avoided WARNING WARNING indicates a hazard with a medium risk which can lead to death or serious injury if not avoided CAUTION CAUTION indicates a danger with a low risk which can lead to minor injury if not avoided NOTICE NOTICE indicates a danger which will lead to damage to property if not avoided WBF 16 bar en us Page 8 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 9: ...ctivity are laid out as follows HAZARD SYMBOL SIGNAL WORD Type and source of danger Consequence of the danger Measures to avert danger Observe regulatory information Observe the following regulatory information and guidelines Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country specific regulations organization specific regulations WB...

Page 10: ...ends to the following Filtration in main flow and bypass flow Maintaining adherence to all the instructions contained herein Performing requisite inspection and maintenance work Only use the filter with the following media NOTICE Unpermitted operating media The filter housing will be damaged Only use the filter with mineral oils or mineral oil based raffinates diluted cleaning fluids or cooling lu...

Page 11: ...not be considered intended use HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the device Examples of improper use Operation with a non approved medium Operation under impermissible operating conditions Device modifications without authorization In...

Page 12: ...ns and applicable regulations are to be kept so they are accessible for operating and specialist personnel These operating instructions are intended for Auxiliary personnel such persons have been instructed about the filter housing and are aware of potential hazards due to its improper use Specialist personnel such persons have corresponding specialist training and several years work experience Th...

Page 13: ...tting and connection of hydraulic lines and connections Fitting and connection of electrical lines electrical machinery sockets etc Product specific knowledge Operation Specialist personnel Product specific knowledge Knowledge about how to handle operating media Operations control Auxiliary personnel Product specific knowledge Check for leaks Disposal Specialist personnel Proper and environmentall...

Page 14: ... the filter housing prior to transport and remove the filter element s Clean and flush the filter housing Transport the filter housing on one side on a pallet Use a strap to lift the filter housing WBF 16 bar en us Page 14 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 15: ...lement s Clean and flush the filter housing Store the filter housing upright or on one side Storage temperature 30 100 C 22 212 F Humidity up to 80 relative humidity Storage duration Indefinitely Exchange all seals after a storage period of 2 years WBF 16 bar en us Page 15 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 16: ...see page 58 The following information can be found on the type label of the filter housing Row Description Part No Part number S N Serial number year of production Pressure max Operating pressure maximum Weight Weight when empty Seals Sealing material Temp max Permitted maximum fluid temperature Temp amb Permitted ambient temperature range Volume Vessel volume WBF 16 bar en us Page 16 64 MoWa WBF ...

Page 17: ...t condition Report any damage to the forwarding agent immediately The connections are all sealed with plastic plugs to prevent the intrusion of contaminants into the filter during transport The following items are supplied Qty Designation 1 Wombat Filter WBF 1 Installation and Maintenance Instructions this document WBF 16 bar en us Page 17 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25...

Page 18: ...of flexibility in system planning and in operation The star folded Wombat filter elements offer high contaminant retention with low pressure loss as well as a very high filtering rate of more than 99 8 in various grain sizes Filter calculation The total pressure loss of the filter at a certain flow rate is the sum of the housing Δp and the element Δp The pressure loss of the housing can be determi...

Page 19: ...e density for laminar flow it will change proportionally to the density and viscosity The flow velocity should not exceed 3 m s at the filter inlet for oil and 4 m s for water P bar Flow rate l min Pressure loss calculation ΔP filter element The following calculation is based on a clean filter element 1000 min inch L n l Q s mm V R bar p R R factor V Viscosity mm s Q Flow rate l min n Number of el...

Page 20: ...sing 12 Type label 13 0 Drain plug DRAIN 13 1 Air bleed screw BLEED 13 2 Connection 100 Mounting base 101 Screw disc nut 102 Screw disc nut 103 Fitting 104 Lid hinged 200 Inlet INLET 201 Outlet OUTLET WBF 16 bar en us Page 20 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 21: ... housing Dimensions of the filter housing All dimensions in mm Filter size L1 L2 L3 WBF 100 WBF 200 1160 mm 775 mm 969 mm available on request WBF 16 bar en us Page 21 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 22: ...O 228 13 1 VENT Air bleed Female thread according to ISO 228 13 2 Connection Female thread according to ISO 228 200 IN Inlet DN50 Flange connection 201 OUT Outlet DN50 Flange connection x Service area for opening the cover WBF 16 bar en us Page 22 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 23: ...RAIN Drain Female thread according to ISO 228 13 1 VENT Air bleed screw Female thread according to ISO 228 13 2 Connection Female thread according to ISO 228 200 IN Inlet Flange connection 201 OUT Outlet Flange connection WBF 16 bar en us Page 23 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 24: ...Mount the filter housing with the 3 Ø 12 mm bore holes in the mounting base Make sure that no stresses or vibrations are transmitted to the filter housing Use hoses or expansion joints if necessary Make sure there is enough clearance A to change the filter bag element In order to make changing the filter element easier install the unit near the filter housing shut off valves WBF 16 bar en us Page ...

Page 25: ...m Mineral oil has a density of approx 0 9 kg dm This applies to straight pipe runs and hydraulic oils Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the filter housing and the oil level in the tank as low as possible Use hoses suited for pressures of at least 0 5 bar Take note that the nominal size of the connected hoses piping ...

Page 26: ...during startup and filling after the filter element has been replaced During operation pay particular attention to operating conditions such as operating temperature operating pressure and the permissible differential pressure on the filter element Inserting the filter element filter bag The Wombat filter housing can hold filter elements 1 or filter bags 2 with the corresponding bar magnets Below ...

Page 27: ...ilter element Insert the filter element as follows 1 Close the shut off valve on IN inlet and OUT outlet 2 Loosen the 4 nuts 1 from the filter lid approx 15 mm Fold the screws 2 down 3 Open the filter lid WBF 16 bar en us Page 27 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 28: ... a filter element in the housing Check the seal ring is seated properly in the supporting basket according to the figure below 5 Insert the new filter element by screwing it into the receptacle with light pressure Do not use a hammer etc WBF 16 bar en us Page 28 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 29: ...ert the cleaned bar magnet into the filter element Make sure the bar magnet is in the mounting cavity of the filter element Do not use a hammer etc 7 Check the O rings and gasket for damage and replace if necessary WBF 16 bar en us Page 29 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 30: ...Lower the filter lid onto the filter housing 9 1 Fold the four screws up 1 2 Tighten the four eyebolts to a torque of 160 Nm To keep the screws operating smoothly we recommend assembly paste WBF 16 bar en us Page 30 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 31: ...luid comes out Close the shut off valve on the IN inlet as soon as fluid comes out of the air bleed screw 11 Screw in the air bleed screw in a clockwise direction and tighten it firmly using a 10 mm Allen wrench Tighten the air bleed screw with a torque of 20 Nm Open the shut off device on IN inlet Slowly open the shut off device on OUT outlet 12 The filter is ready for operation WBF 16 bar en us ...

Page 32: ... a filter bag Insert a filter bag as follows 1 Close the shut off valve on IN inlet and OUT outlet 2 Loosen the 4 nuts 1 from the filter lid approx 15 mm Fold the screws 2 down 3 Open the filter lid WBF 16 bar en us Page 32 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 33: ...er housing 4 Insert a new filter bag by screwing it into the filter housing with light pressure Make sure the filter bag sits correctly for a proper seal Do not use a hammer etc WBF 16 bar en us Page 33 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 34: ... the cleaned bar magnet into the bar magnet holder in the filter bag Make sure the bar magnet is sitting properly in the filter bag Do not use a hammer etc 6 Check the O rings and gasket for damage and replace if necessary WBF 16 bar en us Page 34 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 35: ...Lower the filter lid onto the filter housing 8 1 Fold the four screws up 1 2 Tighten the four eyebolts to a torque of 160 Nm To keep the screws operating smoothly we recommend assembly paste WBF 16 bar en us Page 35 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 36: ...uid comes out Close the shut off valve on the IN inlet as soon as fluid comes out of the air bleed screw 10 Screw in the air bleed screw in a clockwise direction and tighten it firmly using a 10 mm Allen wrench Tighten the air bleed screw with a torque of 20 Nm Open the shut off device on IN inlet Slowly open the shut off device on OUT outlet 11 The filter is ready for operation WBF 16 bar en us P...

Page 37: ...filter element is used up and must be changed The color green indicates that the differential pressure over the filter element is 2 bar and filtration will take place Filterelement Filterbeutel wechseln The Wombat filter housing can hold filter elements 1 or filter bags 2 with the corresponding bar magnets Below you will find instructions on how to insert the filter element filter bag 1 Changing t...

Page 38: ...ent 1 Close the shut off valve on IN inlet and OUT outlet 2 Depressurize the filter housing Remove the air bleed screw by turning it counterclockwise with a 6 mm Allen wrench 3 Open the drain ball valve to empty the filter housing Collect the escaping fluid in a suitable container and dispose of it in an environmentally friendly manner WBF 16 bar en us Page 38 64 MoWa WBF 16bar 4031149a en us 2016...

Page 39: ...rforming maintenance 4 Loosen the 4 nuts 1 from the filter lid approx 15 mm Fold the screws 2 down 5 Open the filter lid WBF 16 bar en us Page 39 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 40: ...h a cloth CAUTION Danger of cuts from sharp pointy particles Wear gloves 7 Use the strap to lift the used filter element out of the filter housing Dispose of the filter element in an environmentally friendly manner WBF 16 bar en us Page 40 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 41: ...into the receptacle with light pressure Do not use a hammer etc 9 For bar magnet only Insert the cleaned bar magnet into the mounting cavities of the filter element Do not use a hammer etc WBF 16 bar en us Page 41 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 42: ...Performing maintenance 10 Check the O rings and gasket for damage and replace if necessary WBF 16 bar en us Page 42 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 43: ...o the filter housing 12 1 Fold the four screws up 1 2 Tighten the four eyebolts to a torque of 160 Nm To keep the screws operating smoothly we recommend assembly paste WBF 16 bar en us Page 43 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 44: ... shut off valve on the IN inlet as soon as fluid comes out of the air bleed screw 14 Screw in the air bleed screw in a clockwise direction and tighten it firmly using a 10 mm Allen wrench Tighten the air bleed screw with a torque of 20 Nm Open the shut off device on IN inlet Slowly open the shut off device on OUT outlet 15 The filter is ready for operation WBF 16 bar en us Page 44 64 MoWa WBF 16ba...

Page 45: ...e the shut off valve on IN inlet and OUT outlet 2 Depressurize the filter housing Remove the air bleed screw by turning it counterclockwise with a 6 mm Allen wrench 3 Open the drain ball valve to empty the filter housing Collect the escaping fluid in a suitable container and dispose of it in an environmentally friendly manner WBF 16 bar en us Page 45 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc...

Page 46: ...rforming maintenance 4 Loosen the 4 nuts 1 from the filter lid approx 15 mm Fold the screws 2 down 5 Open the filter lid WBF 16 bar en us Page 46 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 47: ...or bar magnet only Remove the bar magnet and clean it by rubbing it with a cloth CAUTION Danger of cuts from sharp pointy particles Wear gloves WBF 16 bar en us Page 47 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 48: ...nance 7 Use the handle to lift the filter bag out of the filter housing Dispose of the filter bag in an environmentally friendly manner WBF 16 bar en us Page 48 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 49: ...w filter bag by screwing it into the filter housing with light pressure Make sure the filter bag sits correctly for a proper seal Do not use a hammer etc WBF 16 bar en us Page 49 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 50: ...nto the bar magnet holder in the filter bag Make sure the bar magnet is sitting properly in the filter bag Do not use a hammer etc 10 Check the O rings and gasket for damage and replace if necessary WBF 16 bar en us Page 50 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 51: ...o the filter housing 12 1 Fold the four screws up 1 2 Tighten the four eyebolts to a torque of 160 Nm To keep the screws operating smoothly we recommend assembly paste WBF 16 bar en us Page 51 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 52: ... shut off valve on the IN inlet as soon as fluid comes out of the air bleed screw 14 Screw in the air bleed screw in a clockwise direction and tighten it firmly using a 10 mm Allen wrench Tighten the air bleed screw with a torque of 20 Nm Open the shut off device on IN inlet Slowly open the shut off device on OUT outlet 15 The filter is ready for operation WBF 16 bar en us Page 52 64 MoWa WBF 16ba...

Page 53: ... the filter housing Dispose of the packaging material in an environmentally friendly manner After dismantling the filter housing and separating its various materials dispose of it in an environmentally friendly manner Customer Service HYDAC Service GmbH Friedrichsthaler Straße 15 Werk 13 66540 Neunkirchen Heinitz Germany Telephone 49 681 509 883 Fax 49 681 509 324 E mail service hydac com WBF 16 b...

Page 54: ...ble operation of the filter use only original spare parts and accessories When ordering parts make sure to always indicate the unit designation cf type label and the serial number WBF 16 bar en us Page 54 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 55: ...lter element receptacle WBF 200 W 1 3477525 INLET tag 1 OUTLET tag 1 DRAIN tag 1 AIR BLEED tag 1 Seal kit FKM consists of 2x O ring 1x gasket 1 3919114 Seal kit FEP consists of 2x O ring 1x gasket 1 4115968 Filter element N200 1 Filter bag WBF100 1 Filter bag WBF200 1 Filter element N100 1 Filter element N200 1 Not available as spare part not orderable Upon request WBF 16 bar en us Page 55 64 MoWa...

Page 56: ...art no Bar magnet insert for filter element N100WBxxx 1 3633896 Bar magnet insert for filter element N200WBxxx 1 3601237 Bar magnet insert for filter bag WBF 100B 1 3913551 Bar magnet insert for filter bag WBF 200B 1 3913578 WBF 16 bar en us Page 56 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

Page 57: ...s si in ng g m ma at te er ri ia al l 1 1 4 45 57 71 1 O Op pe er ra at ti in ng g t te em mp pe er ra at tu ur re e 7 75 5 C C m ma ax xi im mu um m A Am mb bi ie en nt t t te em mp pe er ra at tu ur re e r ra an ng ge e 1 10 0 4 40 0 C C S Su ur rv vi iv va al l t te em mp pe er ra at tu ur re e 4 40 0 C C S St to or ra ag ge e t te em mp pe er ra at tu ur re e 4 40 0 3 30 0 C C F Fi il lt te er...

Page 58: ...C 16 bar Hydraulic connection L DIN DN 50 Material of sealings F FKM FPM Viton Clogging indicator E Standard back pressure indicator C12 Differential pressure indicator electrical D17 Differential pressure indicator optical electrical 220 V D18 Differential pressure indicator optical electrical 24 V D32 Differential pressure indicator electronic analog 2 switching points z no clogging indicator Su...

Page 59: ...37 Filtration 10 Flange connection 22 23 Flow rate 19 25 Forwarding agent 13 H Hazard symbol 3 7 Hydraulic connection 58 Hydraulic diagram 3 23 I Imprint 2 3 IN 22 23 24 27 31 32 36 38 44 45 52 57 Inlet 20 22 23 57 INLET 20 55 installation 13 24 Internal pipe diameter 25 ISO 22 23 M Maintenance 1 17 Material of sealings 57 58 Measures 9 Mineral oil 25 Model code 16 mounting 3 24 29 41 O operating ...

Page 60: ...ex Survival temperature 57 T Transport 13 14 troubleshooting 13 Type label 20 55 V VENT 22 23 Viscosity 19 W Weight 16 57 WBF 16 bar en us Page 60 64 MoWa WBF 16bar 4031149a en us 2016 02 25 doc 2016 02 25 ...

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Page 64: ...ebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 6897 509 01 Central Fax 49 6897 509 9046 Technical Department Fax 49 6897 509 577 Sales Department Internet www hydac com E mail filtersystems hydac com ...

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