Hydac FMM Operating And Maintenance Instructions Manual Download

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FluidMonitoring Modul - FMM

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HYDAC Filter Systems GmbH

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BeWa FMM 3289566c en 2009-06-16.doc

2009-06-16

Content

Trademarks ............................................................................................................... 2

Content...................................................................................................................... 3

Preface ...................................................................................................................... 5

Technical Support................................................................................................... 6

Modifications to the Product ................................................................................... 6

Warranty ................................................................................................................. 6

Using the documentation ........................................................................................ 7

General Safety Precautions..................................................................................... 7

Obligations and Liability.......................................................................................... 8

Explanation of Symbols and Warnings ................................................................... 9

Proper/Designated Use .......................................................................................... 9

Improper Use .......................................................................................................... 9

Informal Safety Precautions.................................................................................. 10

Safety Measures to Be Followed during Normal Operation.................................. 10

Modifications to the FMM...................................................................................... 10

Training and Instruction of Personnel ................................................................... 11

Maintenance, Servicing and Troubleshooting....................................................... 11

Storing the FMM ..................................................................................................... 12

Checking the scope of delivery ............................................................................ 13

FMM Features ......................................................................................................... 14

Instructions for use ............................................................................................... 14

Hydraulic schematic.............................................................................................. 15

FMM components ................................................................................................. 16

Dimensions ........................................................................................................... 17

Display adjustable as needed............................................................................... 17

Securing the FMM mechanically........................................................................... 18

FMM hydraulic installation .................................................................................... 19

Connecting FMM with the hydraulic system........................................................ 20

Flow regulation....................................................................................................... 21

Error messages / Troubleshooting....................................................................... 22

Removing the FMM from the hydraulic system/shutdown................................. 23

Disposing of the FMM ............................................................................................ 23

Spare parts and accessories................................................................................. 24

Spare Parts........................................................................................................... 24

Accessories .......................................................................................................... 24

Summary of Contents for FMM

Page 1: ...FMM FluidMonitoring Module Operating and Maintenance Instructions English translation of original instructions Document No 3289566c ...

Page 2: ...ion of Liability We made every endeavor to ensure the accuracy of the contents of this document However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in subsequent editions We welc...

Page 3: ... Be Followed during Normal Operation 10 Modifications to the FMM 10 Training and Instruction of Personnel 11 Maintenance Servicing and Troubleshooting 11 Storing the FMM 12 Checking the scope of delivery 13 FMM Features 14 Instructions for use 14 Hydraulic schematic 15 FMM components 16 Dimensions 17 Display adjustable as needed 17 Securing the FMM mechanically 18 FMM hydraulic installation 19 Con...

Page 4: ...FluidMonitoring Modul FMM Content HYDAC Filter Systems GmbH en Page 4 28 BeWa FMM 3289566c en 2009 06 16 doc 2009 06 16 Technical data 25 Customer Service 25 ...

Page 5: ...ways at your fingertips Sometimes the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have suggestions or other useful information please ...

Page 6: ...oint out that changes to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please noti...

Page 7: ... The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number HYDAC Filter Systems GmbH en Page 7 28 BeWa FMM 3289566c en 2009 06 16 doc 2009 06 16 Chapter description Page numb Edition date Document language The documentation number with its index enables you to order another copy of the operating and maintenance instructions The ind...

Page 8: ...s hazards may be posed to the life and limb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property The FMM is only to be used as follows solely for its designated use only when in a safe perfect condition Immediately remedy any malfunctions that might impair safety Our General Terms and Conditions apply Legal information T...

Page 9: ... for the continuous monitoring of particulate contamination and water content in hydraulic systems Analyzing the type size and quantity of contamination enables quality standards to be verified and documented and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product s designated use Proper or designated use of the pro...

Page 10: ...ions or damaged cables are to be replaced immediately WARNING Hydraulic systems are under pressure Bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Safety Measures to Be Followed during Normal Operation Do not operate the FMM unless all the safety devices function properly The product is to be checked once a day for external damage and the...

Page 11: ...hority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance X X X X Servicing X Decommissioning storage X X X X Maintenance Servicing and Troubleshooting The prescribed adjustment maintenance servicing and inspection work is to be conduct...

Page 12: ... in a clean dry place in the original packing if possible Do not remove the packing until you are ready to install the unit Completely drain the FMM before it is put into storage for an extended period of time flush with n heptane if necessary to prevent it from gumming up The cleaning agents and flushing oils used are to be handled and disposed of properly ...

Page 13: ...thing is present The following items are supplied HYDAC Filter Systems GmbH en Page 13 28 BeWa FMM 3289566c en 2009 06 16 doc 2009 06 16 Item Qty Description 1 1 FluidMonitoring Modul FMM 2 1 Connector female with 8 pole M12x1 shielded 3 1 Connector female 5 pole M12x1 1 Operating and Maintenance Instructions FMM this document 1 Calibration certificate CS 1000 1 CD ROM with Software CoCoS 1000 Ope...

Page 14: ...ontent e g for detecting leakages The FMM features all of the requisite connectors adapters enabling it to be easily connected to existing hydraulic circuits The FMM is approved for a maximum operating pressure of 40 bar Typical applications of the FMM are filter cooler heater circuits Advantages offered by the FMM Cost effective solution Early warning in the case of critical machine states Contin...

Page 15: ...FluidMonitoring Modul FMM FMM Features Hydraulic schematic HYDAC Filter Systems GmbH en Page 15 28 BeWa FMM 3289566c en 2009 06 16 doc 2009 06 16 ...

Page 16: ...ensor AS 1000 series 5 Connector female 5 pole M12x1 6 Inlet IN with test connector type 1604 or G according to ISO 228r 7 Choker valve inlet IN 8 Outlet OUT with test connector type 1604 or G according to ISO 228 9 Choker valve outlet OUT 10 Test connection TP1 test connector type 1604 HYDAC Filter Systems GmbH en Page 16 28 BeWa FMM 3289566c en 2009 06 16 doc 2009 06 16 ...

Page 17: ...66c en 2009 06 16 doc 2009 06 16 Display adjustable as needed The CS 1000 display can be continuously rotated by a total of 270 180 counterclockwise and 90 clockwise To rotate the display grasp the cover plate with your hand and turn in the desired direction No tools are required for rotating the display ...

Page 18: ... features a protection rating of IP 67 according to DIN 40 050 EN60 529 IEC 529 VDE 0470 The FMM can be mounted as follows HYDAC Filter Systems GmbH en Page 18 28 BeWa FMM 3289566c en 2009 06 16 doc 2009 06 16 the two mounting holes in the installation block using 2x cylindrical screws M6 x 55 mm according to ISO 4762 the two mounting holes in the CS 1000 using 2x cylindrical screws M8 x 50 mm acc...

Page 19: ... two test connectors type 1604 one at the inlet IN and one at the outlet OUT port If the hydraulic connection is done via the connector thread G 1 4 according to ISO 228 the test connectors must be removed The mounting holes on the FMM are through holes There are three connection possibilities IN TP1 OUT Connections on the back side IN TP1 OUT connections on the side IN TP1 OUT connections on the ...

Page 20: ...s 1 Check the pressure at the measurement site It must be within the permissible range 2 The hydraulic system has to be completely depressurized 3 First connect the return flow line to the outlet port OUT of the FMM connector thread G1 4 ISO 228 or test connection 1604 We recommend an internal Ø 4 mm for the return line 4 Now connect the other end of the return line to the system tank for example ...

Page 21: ... outlet port OUT We recommend the following procedure Plug in the sensors Parameterize the CS 1000 measurement intervals to 20 seconds Open the regulating valve at IN completely Turn on the unit Use the regulating valve at OUT to regulate the flow rate First close the valve completely Open the valve to set the flow rate at most turn Set the flow rate on the CS 1000 to approx 100 ml min at the oper...

Page 22: ...open Flow too low Check flow Increase inlet pressure or check outlet pressure at measurement point Flow control valve Red 19 9 mA 9 95 V open Flow specification not possible Sensor status is undefined Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure at m...

Page 23: ...connected hoses piping from the FMM 4 Remove the FMMP Disposing of the FMM Dispose of the packaging material as appropriate for your area When decommissioning and or disposing of the MCS observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil contained in the unit to components coated in oil and to electronic...

Page 24: ...99 Screw coupling Type 1604 3 680107 Accessories Description Qty Part no Socket plug female 8 pole M12x1 with screw clamp 1 3281243 Socket plug female with 2 m line shielded 8 pole M12x1 1 3281220 Socket plug female with 5 m line shielded 8 pole M12x1 1 3281239 Extension line 5 m socket plug female 8 pin M12x1 plug male 8 pin M12x1 1 3281240 Socket plug female 5 pole M12x1 with screw clamp 1 60491...

Page 25: ...s IN OUT Test point type 1604 or thread G 1 4 according ISO 228 Sealing material FPM Permissible viscosity range 1 1000 mm s Fluid temperature range 0 85 C 32 185 F Ambient temperature range 0 80 C 32 176 F Weight 4 3 kg For further technical details please refer to the operating and maintenance manuals of the respective component Customer Service Shipping address for calibration and repair HYDAC ...

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Page 28: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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