Hydac FluidAqua Mobil FAM 25 Operating And Maintenance Instructions Manual Download Page 3

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Contents

FAM 25/45/60/75/95

en(us)

Page 3/160

BEWA FAM25-95 3402054f en(us) 2013-06-13

2013-06-13

Contents

Imprint .......................................................................................................................2

Documentation Representative...............................................................................2

Contents....................................................................................................................3

Preface ......................................................................................................................8

Technical Support...................................................................................................9

Modifications to the Product ...................................................................................9

Warranty .................................................................................................................9

Using the Documentation .....................................................................................10

General Safety Information....................................................................................11

Hazard symbols ....................................................................................................11

Signal words and their meaning in the safety information and instructions .......... 12

Structure of the safety information and instructions..............................................13

Observe regulatory information ............................................................................13

Proper/Designated Use ........................................................................................14

Improper Use or Use Deviating from Intended Use ..............................................16

Qualifications of personnel / target group .............................................................17

Wear suitable clothing ..........................................................................................18

Electrical Hazards.................................................................................................18

Modifications to the FluidAqua Mobil ....................................................................19

Stoppage in an emergency (EMERGENCY STOP)..............................................19

Unpacking the FAM................................................................................................19

Transporting the FAM ............................................................................................20

Transporting the FAM - mobile FAM (FAM-xx-2-…) ............................................. 20

Forklift ...............................................................................................................20

Crane ................................................................................................................21

Train/truck .........................................................................................................21

Checking the scope of delivery.............................................................................22

FAM Description.....................................................................................................23

FAM Version - stationary (FAM-xx-1-…)............................................................... 23

FAM Version - mobile (FAM-xx-2-…)....................................................................24

System Components FAM 25-45..........................................................................25

System Components FAM 60-95..........................................................................26

Dimensions .............................................................................................................27

FAM 25-45 – stationary (FAM-xx-1-…)................................................................. 27

FAM 25-45 – mobile (FAM-xx-2-…)......................................................................28

Summary of Contents for FluidAqua Mobil FAM 25

Page 1: ... 75 95 Operating and maintenance instructions E En ng gl li is sh h t tr ra an ns sl la at ti io on n o of f o or ri ig gi in na al l i in ns st tr ru uc ct ti io on ns s Document No 3402054f Valid from PLC program version V 1 45 ...

Page 2: ...esentative Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 0 6897 509 1511 Fax 49 0 6897 509 1394 E Mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of...

Page 3: ...tory information 13 Proper Designated Use 14 Improper Use or Use Deviating from Intended Use 16 Qualifications of personnel target group 17 Wear suitable clothing 18 Electrical Hazards 18 Modifications to the FluidAqua Mobil 19 Stoppage in an emergency EMERGENCY STOP 19 Unpacking the FAM 19 Transporting the FAM 20 Transporting the FAM mobile FAM FAM xx 2 20 Forklift 20 Crane 21 Train truck 21 Chec...

Page 4: ...w 40 Notes on pipes and hoses 41 Connecting the inlet IN 43 Connect outlet OUT 43 Preparing vacuum pump for operation 44 Water ring vacuum pump preparation FAM xx x x x xx W WA x 45 Rotary vane vacuum pump preparation FAM xx x x x xx R x 47 Filling the rotary vane vacuum pump at the FAM 25 48 Filling the rotary vane vacuum pump at the FAM 45 95 48 Electrical Connection of the FAM 49 Checking direc...

Page 5: ...83 Recognise find suction line filter type 84 Old suction line filter Cleaning changing the filter element 84 New suction line filter Cleaning changing the filter element 85 Water ring vacuum pump FAM xx x x xx W WA maintenance 87 Check Clean the level switch 87 Switching Status Level Sensor Water Ring Vacuum Pump PLC 87 Replacing the Water Filter 88 Cleaning the Cooling Fins 89 Flushing Cleaning ...

Page 6: ...itch of water ring vacuum pump at fill level Max fill level Overflow 123 8 Error float switch of water ring vacuum pump at Min Max fill level 123 5 6 Error float switch of vacuum column at fill level Max and or fill level Overflow 124 Error filling by automatic water supply 125 10 Error starting automatic water feed 126 11 12 14 15 Cable break 127 16 No defined value from CS 129 17 No measured val...

Page 7: ...um pump is overfilled Drain off water 148 37 Saturation oil 90 Measurement with CS 1xxx not possible 149 Replacement Parts and Accessories List 150 Storing the unit taking it out of operation 152 Disposing of the unit 152 Technical Data 153 Type label 154 Customer Service 154 Model Code 155 EU Declaration of Conformity 156 Index 157 ...

Page 8: ...designed You should keep it in the vicinity of the product so it is always at your fingertips Note that the information on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions...

Page 9: ...t e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any modificati...

Page 10: ...the future What do I want to know I determine which topic I am looking for WHERE can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is increme...

Page 11: ... all the safety devices are present Secure the hazardous areas which may arise between the unit and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particul...

Page 12: ... information and instructions DANGER DANGER indicates a hazard with a high risk and which will lead to death or serious injury if not avoided WARNING WARNING indicates a hazard with a medium risk and which can lead to death or serious injury if not avoided CAUTION CAUTION indicates a danger with a low risk and which can lead to minor injury if not avoided NOTICE NOTICE indicates a danger which wil...

Page 13: ...gnal word indicate the severity of the danger Warning instructions listed before an activity are laid out as follows SIGNAL WORD Type and source of danger Consequence of the danger HAZARD SYMBOL Measures to avert danger Observe regulatory information Observe the following regulatory information and guidelines Legal and local regulations for accident prevention Legal and local regulations for envir...

Page 14: ... M t t y y p p e e S S u u i i t t a a b b l l e e o o p p e e r r a a t t i i n n g g m m e e d d i i u u m m Sealing material Hoses F FA AM M x xx x M M M Mi in ne er ra al l o oi il l t te es st te ed d w wi it th h m mi in ne er ra al l o oi il l M Mi in ne er ra al l o oi il ls s a ac cc c t to o D DI IN N 5 50 05 52 24 4 G Ge ea ar r o oi il ls s a ac cc c t to o D DI IN N 5 51 15 51 17 7 a ...

Page 15: ... 51 15 52 24 4 2 2 V Ve eg ge et ta ab bl le e o oi il ls s H HE ET TG G H HT TG G H Hy yd dr ra au ul li ic c a an nd d l lu ub br ri ic ca at ti io on n o oi il ls s w wh hi ic ch h r re eq qu ui ir re e o or r a ar re e c co om mp pa at ti ib bl le e w wi it th h V Vi it to on n s se ea al ls s FKM FPM Viton NBR F FA AM M x xx x X X H HF FD D R R f fl lu ui id ds s t te es st te ed d w wi it th...

Page 16: ...ontent Any use extending beyond or deviating therefrom shall not be considered intended use HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the unit Examples of improper use Operation in potentially explosive atmospheres Operation with a non approv...

Page 17: ...ning and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Activity Person Knowledge Transport storage Forwarding agent Specialist personnel Proof of knowledge of cargo securing instructions Safe handling operation of hoisting and lifting equipment Hydraulic electrical installation first commissioning maint...

Page 18: ...chains or any other jewelry Wear work safety shoes Electrical Hazards DANGER Electric shock Bodily injury leading to death Any work involving electrical equipment may only be done by a properly trained certified electrician DANGER Exposed electrical components in the switch cabinet Danger of fatal injury due to electric shock Any work involving the electrical system may only be done by a properly ...

Page 19: ...mables Stoppage in an emergency EMERGENCY STOP In the event of an emergency turn the main switch by 90 in a counter clockwise direction to shut down the entire unit The entire unit downstream of this switch is voltage free and depressurized Normal pressure is restored to the vacuum column after 1 minute Unpacking the FAM The FAM is inspected for leaks and proper functioning at the factory then car...

Page 20: ... 850 kg depending on the version Danger of bodily injury Use at least 2 persons to shift the position of the FAM NOTICE Using components for pushing pulling The FAM will be damaged Never use the components to push or pull the FAM Use the grips provided for shifting Shift the FAM manually using the rollers When doing so use only the grips provided on the FAM frame for pushing Before shifting the un...

Page 21: ...ash the FAM Take care to ensure that the lifting accessories does not cause any pressures to be brought to bear against the components on the FAM Use the crane eyes located on the FAM frame when using a crane to transport the FAM Use suitable lifting accessories FAM 25 FAM 45 95 Train truck For transport by rail or truck supports must be placed under the mobile FAM so that the rollers are subjecte...

Page 22: ...r the department in charge immediately the unit may not be commissioned until this damage is properly remedied The following items are supplied Item Qty Name 1 1 FluidAqua Mobil 2 1 Pipe key square 6 mm for opening closing the control cabinet 1 Technical Documentation const of Operating and maintenance instructions Electrical wiring diagram Test protocol Manufacturer s declaration Declaration of c...

Page 23: ...tering filtration and degassing of hydraulic and lubricating oils It removes free water emulsified water and a large percentage of the water to be found in solution The integrated fluid filter ensures an efficient separation of solid particles The drying and degassing of the medium is achieved by the neg pressure in the vacuum column FAM Version stationary FAM xx 1 ...

Page 24: ...A FAM25 95 3402054f en us 2013 06 13 2013 06 13 FAM Version mobile FAM xx 2 Compared to the stationary version of the unit the mobile version features 2 casters 2 bock rolls Suction hose L 5 m Return hose L 5 m Connector cable 10m with CEE plug Hose retainer ...

Page 25: ...r the separation of solid particles 13 Air filter and dryer 14 Vacuum gauge to set the required pressure in the vacuum column 16 Vacuum pump 17 Oil mist separator 20 Pump for CS 1000 only with option that includes ContaminationSensor 21 ContaminationSensor CS1000 optional 40 Switch cabinet door comprising Main switch Fault indicator lamp Control panel SIEMENS 41 Cable holder 42 Hose retainer 43 Li...

Page 26: ... for the separation of solid particles 13 Air filter and dryer 14 Vacuum gauge to set the required pressure in the vacuum column 16 Vacuum pump 17 Oil mist separator 20 Pump for CS 1000 only with option that includes ContaminationSensor 21 ContaminationSensor CS1000 optional 40 Switch cabinet door comprising Main switch Fault indicator lamp Control panel SIEMENS 41 Cable holder 42 Hose retainer 43...

Page 27: ...s Page 27 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 Dimensions The different versions of the FAM series have the following illustrated dimensions FAM 25 45 stationary FAM xx 1 working space required all specifications in mm ...

Page 28: ...Dimensions FAM 25 45 60 75 95 en us Page 28 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 FAM 25 45 mobile FAM xx 2 working space required all specifications in mm ...

Page 29: ...Dimensions FAM 25 45 60 75 95 en us Page 29 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 FAM 60 95 with OFU stationary FAM xx 1 x x 26 working space required all specifications in mm ...

Page 30: ...Dimensions FAM 25 45 60 75 95 en us Page 30 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 FAM 60 95 with OFU mobile FAM xx x x x 26 working space required all specifications in mm ...

Page 31: ...Dimensions FAM 25 45 60 75 95 en us Page 31 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 FAM 60 95 with MRF stationary FAM xx 1 x x 40 working space required all specifications in mm ...

Page 32: ...Dimensions FAM 25 45 60 75 95 en us Page 32 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 FAM 60 95 with MRF mobile FAM xx 2 x x 40 working space required all specifications in mm ...

Page 33: ...nal 7 Evacuation pump 8 Check valve FAM 25 45 only 9 Fluid filter for the separation of solid particles 10 Differential pressure switch for filter monitoring 11 Fluid filter drainage 12 Check valve FAM 60 95 only 13 Air filter and dryer 14 Vacuum gauge for setting the required pressure 15 Pressure sensor for measuring the set pressure 16 Vacuum pump 17 Oil mist separator 18 Vacuum suction nozzle t...

Page 34: ...ram FAM 25 45 60 75 95 en us Page 34 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 23 Differential pressure relief valve CS1000 optional 24 Oil pan leakage indicator 25 Vacuum column drainage 26 Return valve ...

Page 35: ...r Size 1 500 FAM 5 1 000 7 000 FAM 10 15 7 000 15 000 FAM 25 15 000 25 000 FAM 45 25 000 35 000 FAM 60 35 000 45 000 FAM 75 45 000 FAM 95 Generally speaking however it must be taken into account that the design depends on the application the fluid and the ambient temperature the fluid amount and the water input into the system These exercise a great influence over the dewatering performance It is ...

Page 36: ...he Max level 02 the evacuation pump 7 switches on and now permanently conveys the fluid out through the fine filter 9 to the outlet As a result of the greater volume flow of the evacuation pump the filling level in the vacuum column drops down to the Min level 01 Once this is reached the return valve 2 2 way solenoid valve 26 opens and a partial volume flow is returned into the vacuum column The r...

Page 37: ...ation pump The evacuation pump runs until the Min fill level in the vacuum column is reached The run down phase status is shown in the display If the fill level Min in the vacuum column is reached the power unit will be switched off Power unit with water ring vacuum pump With a special cooling system the air is cooled and partially dried within the water ring vacuum pump The resulting condensed wa...

Page 38: ...ound in it in constant bypass flow Purifying and transferring by pumping The FAM is connected to the contaminated oil tank with the suction hose and pumps the fluid into the tank for the purified oil while cleaning it at the same time A Waste oil tank B Pure oil tank The fill level of clean oil tank is to be monitored constantly during this process to prevent overfilling You achieve permanently be...

Page 39: ... is inhaled over an extended period of time Setting up the FAM Observe the following points when setting up the unit Set up the unit horizontally on a level surface Special mounting is not required Lock the immobilization brakes on the wheels to avoid unintended movement of the unit Set up the unit directly beside the tank that is to be cleaned Observe the maximum permitted suction pressure Make s...

Page 40: ... 42L M52x2 42L M52x2 42L M52x2 42L M52x2 4 28L M36x2 28L M36x2 42L M52x2 42L M52x2 42L M52x2 5 Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A 6 Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A 7 Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A 8 Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A Adapter G1 A External thread Output drive type D acc...

Page 41: ...as low as possible use as few threaded connections as possible Connect all connectors to the FAM without initial stress The pressure at the inlet outlet depends on the height differential between the FAM fluid surface in the tank port aspiration height P height and the line losses P line If the FAM is above the fluid surface in the tank determine the pressure as follows P 1 bar P height P line If ...

Page 42: ...sed hydraulic fluid has a density of 0 9 kg dm The density D for the following is Mineral hydraulic oil HLP 0 85 0 90 kg dm Phosphate ester HFDR 1 00 1 10 kg dm Insulating oil 0 90 1 00 kg dm Lubrication oil 0 90 0 95 kg dm Additional threaded connections and pipe bends increase the pressure differential and must be taken into account Keep the height difference between the pump and the oil level i...

Page 43: ...way that it will always be lower than the level of the oil in the tank NOTICE Severe contamination The FAM will be damaged Do not prime directly at the bottom of the tank Do not prime in the sump Never prime without a built in suction screen The greatest contamination is found on the bottom of the tank All impurities and other particles are deposited on the bottom of the tank Connect outlet OUT Ta...

Page 44: ...us 2013 06 13 2013 06 13 Preparing vacuum pump for operation Different vacuum pumps are installed depending on the FAM version and they are described as follows Water ring vacuum pump FAM xx x x x xx W WA x Details from page 45 Rotary vane vacuum pump FAM xx x x x xx R x Details from page47 ...

Page 45: ...rcially available automotive antifreeze to the water in the vacuum pump If no vacuum forms after switching on the FAM the intake connection N1 0 should be filled with an additional 2 3 liters of water To do this release the transparent suction hose from the support and fill in the water Re attach the hose afterwards During operation the water filling level is monitored automatically by means of a ...

Page 46: ... and generally applicable regulations Use a pipe separator if installing on a drinking water line The port is constructed with 1 interior thread at the filter combination The water connection must meet the following conditions Water temperature 30 C maximum Operation pressure 1 5 16 bar With this version the vacuum pump is filled automatically after the FAM is switched on Check the downstream pres...

Page 47: ...g medium Check the oil level before start up topping up with vacuum pump oil VE101 if necessary The maximum filling amount for vacuum pump oil VE101 is FAM 25 0 3 liters FAM 45 95 1 0 liters The water level is monitored automatically by the integrated float switch while the FAM is in operation A message will appear on the control panel when the MIN MAX filling level has been reached Synthetic vacu...

Page 48: ...el through the inspection glass 5 Fill up the vacuum pump oil no higher than the MAX marking We recommend filling up to a level between the MIN and MAX markings The suction strainer is re mounted in reverse order 1 2 3 4 5 Filling the rotary vane vacuum pump at the FAM 45 95 Remove the screw plug 1 Fill up with vacuum pump oil VE101 through the filling nozzle 1 Check the oil level through the insp...

Page 49: ...rical system may only be done by a properly trained certified electrician The electrical connection of units without connection plugs to the power supply module may only be performed by a technician with corresponding knowledge and skills Make sure that the voltage and frequency specifications on the FAM type label correspond to the existing mains voltage If a plug is present on the FAM or if a pl...

Page 50: ...ode check the direction of rotation of the motors A rotation direction arrow on the fan cover of the motor identifies the correct direction of rotation Make sure there is a clockwise rotating field If this is not the case then the phases can be rotated in the 16A 32 A connection plug with the aid of the phase changing switch in the plug For the 63A version the two phases must be switched on the te...

Page 51: ...en us 2013 06 13 2013 06 13 Operating Elements on the FAM The following operating elements are to be found on the FAM Item Description A Main switch with E STOP function B Alarm signal lamp yellow C Control panel for details see page 58 D Vacuum gauge to set the pressure in the vacuum column ...

Page 52: ...52 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 Starting up the FAM NOTICE Connection IN OUT closed The FAM will be destroyed Check to be sure that all of the locking fixtures at the inlet outlet are in open position each time before start up ...

Page 53: ...bute decisively to the enhancement of dewatering performance Select the operating mode OM as described on page 68 F1 F2 F3 F4 F1 start FAM F4 switch to MENU1 Press the START key The FAM begins with the starting phase The power unit control switches to the RF D menu The vacuum pump starts up the filling pump conveys and the vacuum column is filled Set the required negative pressure in the vacuum co...

Page 54: ...cuum column Use the vacuum gauge D to set the pressure in the vacuum column Note that the pressure to be set in the vacuum column is dependent on the operating viscosity and the water content Medium Operating viscosity Pressure setting absolute pressure Hydraulic oil 50 mm2 s 350 mbar Lubrication oil 300 mm2 s 500 mbar START MENU1 RH P Rel moisture Nominal 30 Actual 33 Temp 22 C Pressure 970 mbar ...

Page 55: ...ture for water contents 100 With free water this means starting with higher pressure such as 500 mbar and reducing the pressure to 250 mbar for example only after the level has fallen below the saturation point 100 Some oils foam intensively when they enter the vacuum chamber This effect is particularly pronounced with high water contents This effect is also to be observed with older oils or extre...

Page 56: ...TICE Air in the fluid filter The filter element is not utilized completely Bleed the fluid filter after each shut down filter element replacement The fluid filter is to be bled through the bleed port A in the cover until fluid emerges Use an Allen key wrench to carefully open the ventilation plug A in the cover for this purpose It is not necessary to unscrew the ventilation plug A completely out i...

Page 57: ...ards all of the pumps will be switched off except for the evacuation pump The evacuation pump runs until the Min fill level in the vacuum column is reached The run down phase status is shown in the display The run down phase status is shown in the display The FAM is once again ready for operation when the Start screen appears on the display F1 F2 F3 F4 Close all locking features in the inlet and o...

Page 58: ...R ACK ESC All functions are input and controlled using this control panel Due to the size of the display it is necessary to radically shorten the texts relating to the operating modes and the functions For an overview of the corresponding abbreviations refer to the following pages NOTICE Pressing several keys together at once Unintended actions Do not press more than two buttons simultaneously ...

Page 59: ...rating modes Only possible operating modes are displayed DW FT Dewatering and Filtration DWT FT Dewatering up to and Filtration DWT FTB Dewater to Filter to EW H FT Dewater Heat Filter DWT H FT Dewater to Heat Filter DWT H FTB Dewater to Heat Filter to FT Filtration FT H Filtration and Heating EW FTB Dewater Filter to EW H FTB Dewater Heat Filter to FTT Filter to FTT H Filter to Heat Manual menu 1...

Page 60: ...Overview of menu structure Menu 1 RH P T Cont ISO SAE NAS OM Operating Mode DW FT DWT FT DWT FTB EW H FT DWT H FT DWT H FTB FT FT H EW FTB EW H FTB FTT FTT H DW FT MANU OPERATOR MANU 1 Manual operation FP EP MANU 2 VP RV WDV MANU 3 H CSP WFV MANU 4 RP Service SET Select language UNITS Temperature Pressure Menu 2 Intervals ...

Page 61: ...Control Panel Basic SIMATIC PANEL FAM 25 45 60 75 95 en us Page 61 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 an operating hours counter and Configuration ...

Page 62: ...ination SHIFT TAB which is marked by framing made up of a line of dashes Pressing the key switches over to the selected menu Values can be modified during automatic operation To modify values proceed as follows 1 Press the button 2 Change the marked value by actuating the keys TAB or 3 Change the position by actuating the keys DEL or INS 4 If you have reached the desired value press the key 5 The ...

Page 63: ...its circumference Pressing the key switches over to the selected menu Menu keys Description see page RH P Settings for Relative Humidity and display of set pressure in the vacuum column 65 T Display and setting of the heater temperature 66 Cont Display and setting of the cleanliness code of the fluid 67 Function key assignment Description see page OM Select operating mode 68 MANU Switch to Manual ...

Page 64: ...ed operating mode Operating status Function key assignment F1 F2 F3 F4 Function keys START Start FAM Is displayed only in the operating status Ready for operation After this key has been pressed the current operating status on the display switches to Starting phase and the RF D screen appears STOP Stop FAM Is shown during the starting phase and during automatic operation RESET Is displayed only wh...

Page 65: ... and Automatic operation RESET Reset error messages Is displayed only in the presence of faults MENU1 Switch to MENU1 Display Rel humidity tgt The nominal value can be changed from 0 99 Factory setting 30 Rel humidity act Display of the current moisture at the FAM inlet A display of 0 100 is possible Temp Medium temperature at inlet to the FAM Pressure Current pressure absolute in the vacuum colum...

Page 66: ...of faults MENU1 Switch to MENU1 Display Hysteresis Current hysteresis setting of the heater The hysteresis range is adjustable from 3 to 15 C Factory setting 5 Temperature Actual The heater temperature nominal value can be set between 0 and 99 C For details see page 62 The safety thermostat responds at 80 C Factory setting 55 Temperature Actual Current temperature in the vacuum column The displaye...

Page 67: ...message Water content 90 measurement with CS not possible STOP Stop FAM is displayed only in the operating status Starting phase and Automatic operation RESET Reset error messages Is displayed only in the presence of faults Display ISO Nominal The nominal value can be changed as follows 4µ channel 2 25 6µ channel 1 24 14µ channel 0 23 ISO Actual Display of the current contamination at the FAM inle...

Page 68: ...modes Only operating modes that can be selected are displayed A change of operating mode is possible at any time during automatic operation Operating modes are active as soon as they are selected In order to return quickly to the start screen while in the Operating Mode OM menu SHIFT TAB can be used to activate a box with dashed lines around the field NEXT Then press the key and MENU1 will be disp...

Page 69: ...7 Afterwards the FAM switches off Now the recurrent inspection interval starts time until the unit switches on again see page 79 After this has run through the FAM switches on automatically once again and runs for at least 2 minutes If the Relative Humidity is reached once again after this time then the FAM will switch off once again and the recurrent inspection interval runs again EW H FT Dewater...

Page 70: ...s on automatically once again and runs for at least 2 minutes If the cleanliness code is reached once again after this time then the FAM will switch off once again and the recurrent inspection interval runs again EW H FTB Dewater Heat Filter to The fluid will be simultaneously dewatered and filtered and heated up to the prescribed temperature see page 66 The FAM operates until a specified cleanlin...

Page 71: ...tched off The FAM operates until a specified cleanliness code has been reached see page 67 Then the FAM switches off Now the recurrent inspection interval starts time until the unit switches on again see page 79 After this has run through the FAM switches on automatically once again and runs for at least 2 minutes If the cleanliness code is reached once again after this time then the FAM will swit...

Page 72: ...it the screen again by selecting Menu1 If a water saturation level of 90 occurs during automatic operation then the operating mode switches automatically in accordance with the following table Selected operating mode changes automatically after FTT FT EW FTB DW FT EW H FTB EW H FT H FTB H FT The limit values for Dewater to are to be set in the RH P screen the limit values for Filter to in the CONT...

Page 73: ...nual operation on off The OFF displayed below Manual operation indicates that manual operation is switched off FP Switch filling pump On Off EP Switching evacuation pump On Off Activate manual mode by pressing the F1 key Now the individual components can be switched on and off If you switch from automatic mode back to manual mode automatic mode will stop The current status of the pumps is shown Wh...

Page 74: ...perator Continue Continue F1 F2 F3 F4 back to Manual2 Menu H Switching heater on off only with option heater CSP Switching conveyor pump for ContaminationSensor On Off option ContaminationSensor WFV Switch water filling valve On Off Optional only with water ring vacuum pumps with automatic water intake The operating menu for Service is password protected You are presently in the registration scree...

Page 75: ...5 60 75 95 en us Page 75 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 Operating mode MANU OPERATOR MANU4 MENU1 MANUAL Operator Continue Continue Continue F1 F2 F3 F4 back to Manual3 Menu RP Recirculating pump OFF END Manual 4 Exit RP ...

Page 76: ...2 F3 F4 Select language Press the F1 key repeatedly until the desired language appears UNITS Switch over to Units menu MENU1 Switch to MENU1 Set units MENU1 Settings Units F1 F2 F3 F4 Temperature Set units for temperature Pressure Set units for pressure back Back to Settings menu Select language MENU1 SET Language selected ENGLISH UNITS Temperatu re back UNITS Pressure ...

Page 77: ...tings Units Temperature F1 F2 F3 F4 C Temperature display in C F Temperature display in F back Back to Units menu Set pressure MENU1 Settings Units Pressure F1 F2 F3 F4 mbar Pressure indicator in mbar hPa Pressure indicator in hPa PSI Pressure indicator in PSI back Back to Units menu Yes back No Temperature C F Yes back No Pressure mbar hPa No PSI ...

Page 78: ...3 06 13 Menu 2 MENU1 MENU2 F1 F2 F3 F4 INTER VALS Times for the recurrent inspection interval for the Cleaning until and or Dewatering to operating mode OHM Display operating hours meter CONFIG FAM Configuration Access password protected For HYDAC Service only MENU1 Switch to MENU1 INTER VALS OHM CONFIG MENU1 MENU2 ...

Page 79: ...order to check once again the relative humidity and or the purity of the fluid Adjustable from 2 360 minutes Factory setting 60 minutes The settings apply only for the operating modes FTT and DWT Elapsed minutes Display of the repeat testing interval minutes that have already elapsed MENU2 Switch to MENU2 Read operating hours counter F1 F2 F3 F4 Display Operating hours Display of the FAM operating...

Page 80: ... 3000 hours every six months 6000 hours annually FAM Check the FAM for any leaks visual check X Check the screwed fittings to see that they have been properly resecured X Inspection of the measurement technics Pressure sensor in the vacuum column Differential pressure manometer at the fluid filter AquaSensor at the IN port ETS at the vacuum column optional X Check the fault indicator lamps perform...

Page 81: ... oiling element 101 X Check and clean the ventilator hood 100 X Emptying Filling Pump Check and clean the ventilator hood X Fluid filter Changing the filter element 103 X Emptying and cleaning the filter housing X Oil mist separator Changing the filter element 118 X Electric System Check cable conduits for damage replacing as necessary X Measure the engine power consumption of all engines and comp...

Page 82: ...urs annually heater and compare values with type label applies only to versions with integrated heater Function Test Check and clean the level sensor in the vacuum column 114 X Testing the oil pan float switch 116 X Completely replace all of the hoses after 5 years The pictures and illustrations in the descriptions are examples They do not represent all of the different product variants ...

Page 83: ...icator lamp has been completed Change Air filter Replace the air filter 1 every six months If you are operating the unit in a very dusty damp environment the replacement interval is accordingly shorter 1 Manually unscrew the air filter 1 2 Dispose of the air filter in an environmentally friendly manner 3 Manually screw on the new air filter 1 and tighten this manually until secure 4 The air filter...

Page 84: ... B A Remove the filter bowl A Pull the filter element downwards out of the filter head wash it out and clean it using compressed air or dispose of the filter element in an environmentally correct manner Clean the inside of the filter bowl of dirt and any other matter Moisten the O ring on the filter element lightly with operating medium Carefully insert the new filter element onto the element moun...

Page 85: ...containing a slip additive MoS2 Hydac part no 3066287 Screw the filter bowl to the filter retainer Screw the union nut B hand tight only The suction line filter is ready for operation Check the suction line filter during operation for any untight spots New suction line filter Cleaning changing the filter element ...

Page 86: ...ntally friendly manner 5 Clean the filter bowl 4 2 and filter head 4 1 with a lint free cloth 6 Check the filter bowl 4 2 and filter head 4 1 for mechanical damage especially for damage to the sealing surfaces 7 Check the O ring 3 2 for damage Replace it if necessary 8 Moisten the sealing surfaces on the filter bowl 4 2 and filter head 4 1 thread and on the O rings with fluid 9 Insert the filter e...

Page 87: ... level switch 2 from the vacuum pump in an upward direction 4 Check the level switch 2 for dirt and damage 5 Check the function of the float switch es on the basis of the PLC inlet See the illustration below in this connection Please note that to inspect the switching status the power unit needs to be switched on 6 Perform the assembly in reversed order of sequence 7 Testing Cleaning the level swi...

Page 88: ...quence 5 Remove the extract air hose at the extract air nozzle of the vacuum pump 6 Switch on the power unit at the main switch and slowly fill the vacuum pump with around 1 liter of water via the extract air nozzle 7 The water filters and hoses are to be monitored while doing so It should be possible for you to identify the moving water in the hoses and in the water filter If you cannot discern a...

Page 89: ... 4 Perform the assembly in reversed order of sequence 5 Cleaning the cooling fins is complete Flushing Cleaning the vacuum pump To perform these tasks you will need the following tools and equipment Compressed air VacuCleaner 1 75 liter Measuring beaker 2 liter Funnel 35 liters of hot water 60 65 C Philips screwdriver PH 2 Philips screwdriver PH 3 Flat bladed screwdriver 0 6x4 5x100 Face spanner 3...

Page 90: ...te of the water cooler 3 Open the strap of the feed line hose 1 Pull the feed line hose off the support 1 4 Open the strap of the return line and pull the return line off the support T piece 5 Carefully blow compressed air into the return line see direction of the arrow Fluid sprays out of the feed line hose Blow out the cooler thoroughly with compressed air The suction strainer is re mounted in r...

Page 91: ...liters through the level sensor opening Install the level sensor Start the vacuum pump in manual mode Use the vacuum gauge to set the vacuum of the vacuum column to 250 mbar abs 7 After around 5 minutes drain 2 liters of the VacuCleaner into the measuring beaker 8 Carefully fill the VacuCleaner that has been collected into the outlet nozzles of the vacuum pump 9 Fasten the suction line Operate the...

Page 92: ...g opening Take care to ensure that the drain ball valve is open for this purpose Close the drain ball valve Fill the vacuum pump until water emerges from the filling opening 13 Screw in the bung plugs 14 Mount the level switch 16 Mount the cover plate 15 Flushing Cleaning the vacuum pump is complete Check the vacuum pump for leaks while in operation ...

Page 93: ...rable vessel Hot water 60 65 C O rings 1x 67 95 x 2 62 1x 72 62 x 3 53 Philips screwdriver PH 2 Philips screwdriver PH 3 Flat bladed screwdriver 0 6x4 5x100 Hexagon screwdriver wrench Size 5 To clean the condensation cooler proceed as follows 1 Remove the cover plate Remove all of the hoses attached to the condensation cooler Place unambiguous marking on the hoses for later re assembly 2 Unscrew t...

Page 94: ...er temperature 60 65 C and 5 VacuCleaner for around 45 minutes Example 10 l water 0 5 l VacuCleaner Afterwards rinse out the insert with clear water Blow it out with compressed air Clean the cooler housing 5 Mount the new O rings Lubricate them lightly for this purpose 6 Perform the assembly in reversed order of sequence 7 Mount the cover plate 8 Cleaning the condensation cooler is complete Check ...

Page 95: ...s ss se el l a ar ro ou un nd d 2 25 5 l li it te er rs s u un nd de er rn ne ea at th h t th he e w wa at te er r f fi il lt te er r c co om mb bi in na at ti io on n 2 Open the ball valve by turning the back flush button until it stops 3 Take care to ensure that the marking bars are in vertical position The back flush system is activated It is possible to remove filtered water during the back fl...

Page 96: ...g features 1 and 2 For example using water spigots 3 Loosen the flat blade screw 4 Do not screw out completely 4 Depressurize the nominal value spring by turning the adjustment grip to the left 5 Close the shut off device 2 6 Slowly open the locking feature 1 7 Set the nominal value of 5 bar downstream pressure by rotating the adjustment grip Turning the the right increases the nominal value turni...

Page 97: ...of rotary vane vacuum pump FAM 25 x x xx R l m a i g h d c k Item Name a Oil filler neck c Oil drain d Oil sight glass g Oil separator h Suction port connection i Gas outlet k Safety screw on the plug l Plug for the level sensor m Level switch in the vacuum pump The following descriptions are in reference to these positions ...

Page 98: ...t Compressor oil VE101 for part no see replacement parts list Maintenance set comprising oil filter air deoiling element ventilation cover seal for part no see replacement parts list Fork wrenches SW 27 SW 32 To change the oil proceed as follows 1 Put a suitable container in place to catch the used oil 2 Open the oil drain c and allow the used oil to drain into the container Dispose of the used oi...

Page 99: ...stall the air de oiling element in such a way that the opening is situated correctly in the holder in the oil separator g 8 Ensure that the tip of the screw in the middle of the filter spring protrudes 2 5 thread turns out of the filter spring 9 Install the filter spring in such a way that the ends are secured against slipping by lugs in the receptacles in the oil separator g and the tip of the sc...

Page 100: ... pump FAM 45 60 75 95 xx x x xx R 15 Item Name 1 Oil separator 2 Inlet flange 3 Oil sight glass 4 Screw plug 5 Screw plug 6 Exhaust valve 7 Rotor vane 8 Rotor 9 Air de oiling element 10 Exhaust cover 11 Oil filter 12 Demister 13 Oil sump 14 Service cover 15 Leaf spring The following descriptions are in reference to these positions ...

Page 101: ...t Used oil container Maintenance set comprising oil filter air deoiling element ventilation cover seal for part no see replacement parts list 27 mm 32 mm wrench To change the oil proceed as follows 1 Have a suitable drip tray on hand to catch the used oil 2 Open the screw plug 4 and allow the used oil to drain into the container Dispose of the used oil in an environmentally friendly manner 3 Close...

Page 102: ...eplace the air de oiling element proceed as follows 1 Remove the 4 attachment screws of the ventilation cover 10 2 Undo the leaf spring safety screw 15 3 Remove the leaf spring 15 4 Remove the air de oiling element 9 and replace it with a new element 5 Replace the ventilation cover seal 10 6 The suction strainer is re mounted in reverse order The air de oiling element becomes saturated with oil du...

Page 103: ...st be depressurized before performing any work on the hydraulic system Switch off the FAM before replacing the filter element The FAM is equipped with various fluid filters depending on the version You will find the different versions with the corresponding procedures described below Fluid filter version Model Code For details see page 2600 filter housing FAM xx x x x 26 104 OLF 5 Toploader FAM xx...

Page 104: ...switch 2 Depressurize the filter housing Remove the air bleed plug 1 in the filter cover for this purpose The residual oil is drained through the drain ball valve 2 into a suitable container 3 Loosen the four screws on the cover counterclockwise 4 Fold the screws down and press them against the filter housing This pushes the cover of the filter housing up 5 Take the cover off and remove the filter...

Page 105: ...e sealing surfaces on the housing and the cover 6 For easier installation of the filter element wet the O ring on the filter element with the operating medium 7 Press the new filter element down into the filter mount by turning it slightly Do not use striking tools for this 8 Check the O ring on the cover for damage and replace it if necessary Lightly wet the O ring on the cover with medium ...

Page 106: ...ust not be damaged 10 Fold the 4 screws upward and working cross wise and clockwise screw them in with uniform tightness 11 Close the drain valve 12 Switch on the FAM at the main switch 13 Unscrew the air bleed screw 1 in the filter cover Once the filter housing is completely filled screw in the air bleed screw clockwise by hand and tighten it firmly with an Allen wrench 14 Check the FAM for any l...

Page 107: ...Performing Maintenance FAM 25 45 60 75 95 en us Page 107 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 15 The filter element change on the fluid filter is now complete ...

Page 108: ...re that no fluid can flow out of the lines into the OLF 5 and make sure that the FAM cannot be switched on again during maintenance Depressurize the filter housing To accomplish this carefully open the drain screw Air Bleed on the filter housing cover Be careful when the operating medium flows out 2 Put a suitable container in place to catch the medium in the filter housing The volume is 6 liters ...

Page 109: ...e element 5 Remove the dirt catch tray 6 Remove the filter element from the filter housing cover Dispose of the old filter element according to local regulations and guidelines 7 Clean the removed parts and examine them for any possible damage Check the O ring on the filter bowl cover for damage Replace it if necessary Moisten the O rings on the filter bowl cover and on the new filter element with...

Page 110: ...d lock it in place by turning it 90 counterclockwise 10 Place the filter element with the cover and dirt catching tray in the filter housing 11 Install the tensioning clamps Observe the tightening torque of max 5 Nm 12 Close the drain ball valve drain at the fluid filter Switch the FAM on Bleed the filter bowl through the air bleed screw Air Bleed in the cover 13 Switch the FAM on ...

Page 111: ...M 25 45 60 75 95 en us Page 111 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 14 Bleed the filter bowl through the air bleed screw Air Bleed in the cover 15 The filter element change on the fluid filter is now complete ...

Page 112: ...alve as soon as no more medium emerges 5 Undo the tension clamps between the cover and the topmost intermediate piece with the aid of a SW 13 mm open end wrench 6 Remove the cover and place it on a clean surface 7 Undo all of the star grips A and remove the filter element holding plate B A B 8 Remove all filter elements and dispose of them in an environmentally friendly way 9 Clean the inside of t...

Page 113: ...the cover for damage and replace it if necessary Moisten the O ring with the operating medium 14 Clean the sealing surface on the cover Place the cover on the filter housing and center it 15 Screw on the tensioning clamp with a 13 mm wrench and tighten it with a steady torque of 8 Nm and 20 Nm Screw on the lock nut and tighten it 16 Fill the filter housing Vent the filter housing using the ventila...

Page 114: ... at the PLC input Switch on the FAM at the main switch to accomplish this During the check hold the level sensor the same as in the installation position This means that the plug is directed downward Afterwards slide the lower float on the level sensor up and down by hand Attach the plug for verification See the Switching status illustration on page 115 in this connection If the upper float is sli...

Page 115: ...Page 115 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 Switching Status Level Sensor Vacuum Column PLC 01 02 03 Minimum Maximum Maximum E STOP Level Level sensor I0 3 I0 4 I0 5 I0 3 I0 4 I0 5 I0 3 I0 4 I0 5 ON OFF ON OFF ON ON OFF ON OFF PLC ...

Page 116: ...he float switch in the oil pan 2 The unit must switch off and the fault message Pan overfilled must appear in display of the control panel 3 Release the float switch and acknowledge the fault message by pressing the F3 key 4 The unit continues to operate You have tested the function of the float switch positively 5 If the unit does not switch off after the lifting of the float switch and no fault ...

Page 117: ...ted between the vacuum column and the vacuum pump A filter element is used to retain the oil mist and the oil in the oil mist separator and the oil is collected in the separator pot where it is continuously suctioned off and returned to the vacuum column The filter element for part no see replacement parts list is to be replaced on a regular basis in accordance with the maintenance schedule The cl...

Page 118: ... chamber 2 Rotate the separator pot 2 1 8th of a turn to the left bayonet seal and remove from the bottom 3 Turn the used filter element clockwise to remove and dispose of it in an environmentally correct manner Insert the filter element and screw it into the separator head by turning it counterclockwise Do not use any tools to dismantle or install the filter element 4 Insert the separator pot 2 i...

Page 119: ...t screen RH P Relative Humidity Pressure T Temperature Cont ContaminationSensor If a fault message is not shown in its entirety then will appear at the end of the line on the display The message can be displayed in its entirety with the help of the INS key The fault messages that are relevant to the ContaminationSensor will only be displayed on the Cont screen An exception is the message CS1xxx CS...

Page 120: ...d values The CS and the charge pump are switched off for 15 seconds after each unsuccessful attempt after which a new measurement is carried out After an additional 10 unusable measured values the CS switches off and can be switched back on only by actuating the Reset key The reasons for incorrect measurements could include no usable values or one of the errors 16 17 30 31 Remedy Perform the follo...

Page 121: ...it The oil is filled in through this opening The AS and the plug are mounted once again afterwards in order to restart the FAM Remedy Perform the following steps Step Description 1 Message 2 Flow at FAM inlet has been too low for 5 minutes Check the FAM inlet 2 Check all of the locking features in the suction line for flow 3 Actuate ESC key and reset failure with the F3 key 4 Start the unit by pre...

Page 122: ... the return line for flow 3 Actuate ESC key and reset failure with the F3 key 4 Start the unit by pressing the F1 key a The fault is repeated proceed to Step 6 5 b The fault is not repeated proceed to Step 11 6 Check the evacuation pump for proper functioning Check the return valve Check the suction line for constrictions Check the filter for flow 7 Actuate ESC key and reset failure with the F3 ke...

Page 123: ... vacuum pump at fill level Min fill level Overflow 7 Error float switch of water ring vacuum pump at fill level Min fill level Overflow 8 Error float switch of water ring vacuum pump at Min Max fill level 2 Switch off the FAM at the main switch 3 Check the level switch for correct functioning For details see 114 a Level switch is OK proceed to Step 5 4 b Level switch is not OK proceed to Step 7 5 ...

Page 124: ...6 Error float switch of vacuum column at fill level Min and or fill level Max 2 Switch off the FAM at the main switch 3 Check the level switch for correct functioning For details see 114 a Level switch is OK proceed to Step 5 4 b Level switch is not OK proceed to Step 7 5 Check the plug to the level switch Check the cable from the level switch to the control cabinet and in the control cabinet to t...

Page 125: ...pply line Set the downstream pressure For details see page 96 4 Restart the FAM by pressing the F1 key 5 a If the fault recurs proceed to Step 6 b If the fault does not recur proceed to Step 14 6 Switch the FAM off at the main switch and unplug the power connector 7 Check the cables and plugs of the corresponding valve up to the PLC a The cable and plug are OK proceed to Step 13 8 b The cable and ...

Page 126: ...e as described on page 96 4 Start the unit by pressing the F1 key 5 a The fault is repeated proceed to Step 6 b The fault is not repeated proceed to Step 14 6 Switch the unit off at the main switch and unplug the power connector 7 Check the cables and plugs of the corresponding valve up to the PLC a The cable and plug are OK proceed to Step 13 8 b The cable and plug are not OK proceed to Step 9 9 ...

Page 127: ...AM will go into the after running phase and switch off Remedy Perform the following steps Step Description 1 Message 11 Cable break heater ETS 12 Cable break AS 1000 temperature 13 Cable break AS 1000 water content 14 Cable break CS 15 Cable break pressure sensor HDA 4145 vacuum column 2 Switch the FAM off at the main switch and unplug the power connector 3 Check the cables and plugs of the corres...

Page 128: ... 75 95 en us Page 128 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 the F1 key a The fault is repeated proceed to Step 5 11 b The fault is not repeated proceed to Step 13 12 Contact the HYDAC Service Department 13 The fault is repaired ...

Page 129: ...for 2 minutes in Automatic mode The CS has been reporting no measured value from CS for 4 minutes The message is shown on the CS display The FAM continues to run The CS is switched off for 15 seconds after which a new measurement is started Remedy If the measurement has failed 3 times in the Filter to operating mode then the message Start screen RH P T and CS will appear on the display ...

Page 130: ...CS runs for 2 minutes in Automatic mode The CS has been reporting no measured value from CS for 4 minutes The message is shown on the CS display The FAM continues to run The CS is switched off for 15 seconds after which a new measurement is started Remedy If the measurement has failed 3 times in the Filter to operating mode then the message Start screen RH P T and CS will appear on the display ...

Page 131: ...on switch with the specifications on the motor type plate Correct the settings if necessary 4 Plug the power plug into the power outlet Switch on the FAM at the main switch and start operation by pressing the F1 key a The fault is repeated proceed to Step 6 5 b The fault is not repeated proceed to Step 13 6 Check the current consumption of the motor with the nominal current specification on the mo...

Page 132: ...troubleshooting FAM 25 45 60 75 95 en us Page 132 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 b The fault is not repeated proceed to Step 13 12 Contact the HYDAC Service Department 13 The fault is repaired ...

Page 133: ...s 3 Empty the filter housing via the drain ball valve 4 Replace the filter elements For details see page 103 5 Open all the locking features in the feed and return flow lines 6 Actuate ESC key and reset failure with the F3 key 7 Start the unit by pressing the F1 key a The fault is repeated proceed to Step 9 8 b The fault is not repeated proceed to Step 13 9 Switch off the FAM and pull out the powe...

Page 134: ... goes into the after running phase and switches off Remedy Perform the following steps Step Description 1 Message 24 Oil tank of rotary vane vacuum pump is empty refill oil 2 Fill up the rotary vane vacuum pump with vacuum pump oil For details see page 47 3 Actuate ESC key and reset failure with the F3 key 4 Start the unit by pressing the F1 key 5 The fault is repaired If the failure recurs even t...

Page 135: ... switches off Remedy Perform the following steps Step Description 1 Message 25 Oil tank of rotary vane vacuum pump is too full drain oil 2 Empty the oil tank of the rotary vane vacuum pump until the level in the inspection glass is between MIN and MAX To drain use the drain ball valve on the vacuum pump 3 Actuate ESC key and reset failure with the F3 key 4 Start the unit by pressing the F1 key 5 T...

Page 136: ...thermostat is still tripped then the FAM will go into the after running phase and switch off This error message can be connected with a preceding error message and with the immediate switch off of the FAM that takes place as a result Resetting Allow the heater to cool down before resetting Undo the 4 screws and remove the cover from the heater terminal box Press down the red button B so that it en...

Page 137: ...n 8 a Error reset proceed to Step 21 9 b Resetting fault not possible proceed to Step 10 10 Switch off the FAM at the main switch Pull power plug 11 Check the safety thermometer cable up to the PLC a The cable is defective proceed to Step 17 12 b The cable is not defective proceed to Step 13 13 Replace the K7 relay 14 Plug the power plug back in Switch on the FAM at the main switch and start opera...

Page 138: ... switches off at once The fault indicator lamp is not flashing Remedy Perform the following steps Step Description 1 Message 27 Fuse F2 has tripped 2 Switch the FAM off at the main switch and unplug the power connector 3 Determine the cause and eliminate it 4 Switch on the unit at the main switch a The fault is repeated proceed to Step 2 5 b The fault is not repeated proceed to Step 6 6 The fault ...

Page 139: ...y pressing the F1 key a The fault is repeated proceed to Step 6 5 b The fault is not repeated proceed to Step 15 6 Check the current consumption of the motor and or of the heater at which the motor protection switch and or the fuse has tripped against the specifications on the type label 7 a If the measured current I IN proceed to Step 9 b If the measured current I IN proceed to Step 8 8 Replace t...

Page 140: ...Error messages troubleshooting FAM 25 45 60 75 95 en us Page 140 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 ...

Page 141: ...the unit on at the main switch a The fault is repeated proceed to Step 6 5 b The fault is not repeated proceed to Step 13 6 Pull power plug Check the functioning of the power supply cable and the connection plug 7 Plug in the power connector and switch the FAM on at the main switch 8 a The fault is repeated proceed to Step 9 b The fault is not repeated proceed to Step 13 9 Switch the FAM off at th...

Page 142: ...es troubleshooting FAM 25 45 60 75 95 en us Page 142 160 BEWA FAM25 95 3402054f en us 2013 06 13 2013 06 13 Using manual operation always check the direction of rotation of the motors after they have been replaced ...

Page 143: ...n the message will also appear in the windows Start screen RH P T and CS No additional limitations Remedy Select a different operating mode normal mode is possible 31 Fault CS device error Cause The charge pump for the CS runs for 2 minutes in automatic mode The CS reports Flow too low or Device error for 4 minutes message appears in the display of the CS The FAM continues to run The CS is switche...

Page 144: ... Perform the following steps Step Description 1 Message 32 Dry running Evacuation Pump 2 Check all of the locking features in the supply line for flow freedom of passage Open them if necessary 3 Actuate ESC key and reset failure with the F3 key 4 Start the unit by pressing the F1 key a The fault is repeated proceed to Step 6 5 b The fault is not repeated proceed to Step 8 6 Clean the suction filte...

Page 145: ...shoot cause 2 Start the evacuation pump using the Manual menu 3 Monitor the evacuation time on the basis of the table below a Emptying duration is correct proceed to Step 6 4 b Emptying duration is not correct proceed to Step 5 5 Check the evacuation pump for proper functioning proceed to Step 7 6 The vacuum in the vacuum column too low increase the vacuum e g from 300 mbar 400 mbar 7 Start automa...

Page 146: ...owing steps Step Description 1 Message 34 Oil pan too full drain oil pan and seal leak 2 Empty the oil pan on the FAM 3 Check the FAM for any leaks and eliminate any that are found 4 Actuate ESC key and reset failure with the F3 key 5 Restart the FAM by pressing the F1 key a The fault is repeated proceed to Step 7 6 b The fault is not repeated proceed to Step 8 7 Check the float switch in the oil ...

Page 147: ...itches off Remedy Perform the following steps Step Description 1 Message 35 Water tank of the water ring vacuum pump empty Fill up water 2 Fill the water ring vacuum pump with water For details see page 45 3 Actuate ESC key and reset failure with the F3 key 4 Restart the FAM by pressing the F1 key a The fault is repeated proceed to Step 6 5 b The fault is not repeated proceed to Step 7 6 Check the...

Page 148: ...p Description 1 Message 36 Water tank of the water ring vacuum pump is overfilled Drain off water 2 Check the filling level in the water collection canister and in the vacuum pump a Water does not flow out of the vacuum pump proceed to Step 4 3 b Water flows out of the vacuum pump proceed to Step 5 4 Check the overflow valve and the hose for correct functioning Replace the parts if necessary proce...

Page 149: ...he CS is switched off If you selected an operating mode for which the CS controls the FAM then the FAM will automatically jump into a similar operating mode without control by the CS Example Dewater Filter to Dewater Filter Remedy The display flashes and shows Operating mode changed It will not be possible to reset this error message until the relative humidity is 90 It will not be possible to sel...

Page 150: ...003 M 1 1265765 Suction filter FAM 25 45 filter element 160D200W HC 1 1250304 Suction filter FAM 60 95 filter element 0280D200W HC 1 1269748 Oil mist separator filter element 5 µm 1 6061300 Water ring vacuum pump Water filter 2 6023886 VacuCleaner 5 liters 1 3161264 O O r ri in ng gs s f fo or r c co on nd de en ns sa at ti io on n c co oo ol le er r 3166786 Rotary vane vacuum pump Compressor oil ...

Page 151: ... FKM 1 Filter element 10 µm NBR 1 Filter element 10 µm FKM 1 Filter element 20 µm NBR 1 Filter element 20 µm FKM 1 Fluid filter 2600 Filter element 3 µm 2600 R 003 BN3HC KB NBR 1 1263071 Filter element 3 µm 2600 R 003 BN3HC V KB FKM 1 1263784 Filter element 5 µm 2600 R 005 BN3HC KB NBR 1 1263072 Filter element 5 µm 2600 R 005 BN3HC V KB FKM 1 1263785 Filter element 10 µm 2600 R 010 BN3HC KB NBR 1 ...

Page 152: ...ents before putting it into storage Pull out the power plug and securely fasten the hoses and power cord to the FAM Store the FAM in a clean dry condensation free space Observe the storage temperature range of 0 50 C Disposing of the unit Dispose of the packaging material in an environmentally friendly manner After dismantling the unit and separating the various materials dispose of the unit in an...

Page 153: ... others Gear pump Operating pressure 0 4 5 bar Permissible suction pressure at suction port 0 2 1 bar Operation viscosity range 15 350 mm s without integrated heater 15 550 mm s with integrated heater Fluid temperature range 10 80 C Ambient temperature 10 40 C Storage temperature range 10 40 C relative humidity max 90 non condensing Electrical power consumption in kW without heater 3 5 kW 16A 4 5 ...

Page 154: ...ntent 100 ppm hydraulic and heavy oils 50 ppm turbine oils ISO VG32 46 10 ppm transformer oils Standard specification deviation possible see type label Type label The type label is fitted to on the rear side of the control cabinet in a readily visible position Copy the data from the type label into the following in order to have at hand when required Customer Service You can reach the HYDAC Servic...

Page 155: ...220 V 60 Hz 3 Ph F 230 V 60 Hz 3 Ph G 380 V 60 Hz 3 Ph H 440 V 60 Hz 3 Ph I 500 V 50 Hz 3 Ph K 480 V 60 Hz 3 Ph L 220 V 50 Hz 3 Ph N 575 V 60 Hz 3 Ph O 460 V 60 Hz 3 Ph X other voltage Filter size fluid filter 10 OLF 10 Toploader FAM 25 45 only 26 OFU 2600 FAM 60 95 only 40 MRF 3 11 40 FAM 60 95 only Type of vacuum pump R Rotary vane vacuum pump W Water ring vacuum pump WA Water ring vacuum pump w...

Page 156: ...t that is not coordinated with us in writing will cause this declaration to lose its validity Name FluidAqua Mobil Typ FAM 25 45 60 75 95 Series Part no Serial no EU Machinery Directive 2006 42 EC EU Electrical Equipment Regulations 2006 95 EC EU Directive on Electromagnetic Compatibility 2004 108 EC Applied standards EN 12100 1 2 2009 12 22 Dr Andreas Schunk Date Name CE authorized person Executi...

Page 157: ...8 Dewatering performance 35 Differential pressure 33 34 80 Dimensions 3 27 154 Display 63 65 66 67 78 79 Disposal 17 Documentation Representative 2 3 156 drain valve 106 112 E EC declaration of conformity 156 Empty weight 154 Error 6 119 123 124 125 126 127 137 149 Error message 6 119 F Factory setting 65 66 79 Fault indicator lamp 25 26 filling 6 36 37 45 47 48 53 59 73 74 91 98 99 101 102 121 12...

Page 158: ... Use 3 14 Publisher 2 Pump 5 6 25 26 33 81 87 144 153 R Remedy 120 121 122 123 124 125 126 127 129 130 131 133 134 135 136 138 139 141 143 144 145 146 147 148 149 Rotary vane vacuum pump 4 5 39 44 47 81 100 150 153 155 S SAE 60 67 155 Safety thermostat 136 137 select 10 149 Sensor 5 6 87 115 Service 7 60 73 74 78 100 116 121 122 123 124 125 126 128 132 133 137 139 141 154 setting 5 33 36 39 63 66 ...

Page 159: ......

Page 160: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E mail filtersystems hydac com ...

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Hydac FluidAqua Mobil FAM 25, Operating And Maintenance Instructions Manual

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