Hydac CTM-EF 3 Series Installation And Maintenance Instructions Manual Download

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CTM-EF 3xxx
ContaminationTest Module -

Extraction Flushing

Installation and Maintenance Instructions

English (translation of original instructions)

Keep for future reference.

Documentation no.: 4229881a

Summary of Contents for CTM-EF 3 Series

Page 1: ...CTM EF 3xxx ContaminationTest Module Extraction Flushing Installation and Maintenance Instructions English translation of original instructions Keep for future reference Documentation no 4229881a ...

Page 2: ...triegebiet 66280 Sulzbach Saar Telephone 49 6897 509 1511 Fax 49 6897 509 1394 E Mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of the publisher These documents have been created and inspected wi...

Page 3: ...l Mechanical 10 Specialist personnel Electricity 10 Observe regulatory information 11 Proper Designated Use 12 Improper Use or Use Deviating from Intended Use 13 Qualifications of personnel target group 14 Wear suitable clothing 15 Danger due to electrical power 15 Stoppage in an emergency EMERGENCY STOP 16 Transporting the module 16 Storing the module 16 Decoding the name plate 17 Checking the sc...

Page 4: ...2 Performing maintenance 33 Maintenance work 34 Checking Replacing hoses 35 Checking the collecting pan 35 Cleaning the diffuser on the filter membrane holder 36 Hydraulic circuit 37 Spare parts and accessories 38 CTM EF 3xxx spare parts 38 Taking the unit out of operation 39 Shutting down the unit 39 Disposing of the unit 39 Technical details 40 Annex 41 Customer Service Service 41 Model code 42 ...

Page 5: ...roduct Liability shall remain unaffected Technical Support Contact our technical sales department if you have any questions on our product When contacting us please always include the model code serial no and part no of the product Fax 49 6897 509 9046 E mail filtersystems hydac com Modifications to the Product We would like to point out that changes to the product e g purchasing options etc may r...

Page 6: ...documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is incremented every time the manual is revised or changed ...

Page 7: ... keep it until the next inspection Signal words and their meaning in the safety information and instructions In these instructions you will find the following signal words DANGER DANGER The signal word indicates a hazardous situation with a high level of risk which if not avoided will result lethal or serious injury WARNING WARNING The signal word indicates a hazardous situation with a medium leve...

Page 8: ...vity are laid out as follows HAZARD SYMBOL SIGNAL WORD Type and source of danger Consequence of the danger Measures to avert danger Warning signs used These signs are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons property or the environment Danger point warning Dangerous electrical voltage warning CTM EF 3xxx series ...

Page 9: ...d prohibitory signs These signs are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons property or the environment Fires naked lights and smoking prohibited Used GHS symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons pro...

Page 10: ...the following knowledge Safe handling use of tools Fitting and connection of hydraulic tubes and connections Product specific knowledge Knowledge about how to handle operating media Specialist personnel Electricity Only specialist personnel with training as electricians and the following knowledge Safe handling use of tools Fitting and connection of electrical lines electrical machinery sockets et...

Page 11: ...rmation and guidelines Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country specific regulations organization specific regulations CTM EF 3xxx series en us Page 11 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 12: ...owing Maintaining adherence to all the instructions contained herein Not operating the CTM unless cover panels are installed Performing requisite inspection and maintenance work Operation with an impermissible test liquid only NOTICE Test liquids that cannot be used The CTM will be damaged Only use test liquids which are compatible with the installed materials and the sealing materials Depending o...

Page 13: ...ended may result in hazards and or will damage the unit Examples of improper use Operation in potentially explosive atmospheres Operation under non approved operational conditions Operation with an impermissible test liquid Operation when the safety devices are defective or not activated Modifications to the power unit made by the user or purchaser Inadequate monitoring of parts that are subject t...

Page 14: ...improper use Specialist personnel such persons have corresponding specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Activity Person Knowledge Transport storage Auxiliary personnel No specialist knowledge required Startup operation operation Operations control Specialist personnel Pro...

Page 15: ...jewelry Wear protective work clothing work safety shoes Wear safety goggles and protective gloves Danger due to electrical power DANGER Electric shock Danger of fatal injury Any work involving electrical equipment may only be done by a properly trained certified electrician Pull the power plug before performing work on live parts Regularly inspect the electrical connection cable for the unit Fix a...

Page 16: ...e moved by pushing it on its casters You can also use hoisting equipment e g a fork lift truck to transport the module provided its load carrying capacity is greater than the weight of the empty module The module must be secured to prevent it from tipping Seal all flexible hose connections using screw plugs Storing the module Disconnect the power plug connecting cable and hoses from the connected ...

Page 17: ...the name plate Item Description 1 Name plate for module 2 Supply voltage power supply power consumption Model Model code for details see page 42 P N Part no S N Serial no Date Week year of manufacture CTM EF 3xxx series en us Page 17 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 18: ...it is complete Qty Designation 1 ContaminationTest Module CTM EF 1 Supporting sieve for the filter membrane holder 1 Coded plug 13 pin 4 Hoses length 3 m 5 m length optional 1 Technical documentation consisting of Installation and maintenance instructions this document Electrical circuit diagram Additional documents CE declaration of conformity CTM EF 3xxx series en us Page 18 48 BeWa CTM EF 3xxx ...

Page 19: ...Module dimensions Module dimensions The module has the following dimensions All dimensions in mm CTM EF 3xxx series en us Page 19 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 20: ... an even level surface to the right of the CTM SC Make sure that there is a minimum clearance of 0 5 m all around the CTM EF Make sure that the installation location provides proper laboratory conditions with appropriate cleanliness and temperature of the air and environment CAUTION G60 Spezial test liquid Hazardous to health Make sure that there is adequate ventilation Observe the information rel...

Page 21: ...tructions for the CTM EF Take the support sieve supplied and put it in the membrane holder Screw the supply hoses onto ports A B C and R on the SC and EF modules Connect the RJ 45 male connector to the control system as shown in the figure below Plug the 13 pin coded plug that is included in the scope of delivery for the CTM EF into the socket on the CTM SC CTM EF 3xxx series en us Page 21 48 BeWa...

Page 22: ...ric shock Danger of fatal injury Never connect the CTM EF to a power outlet without a ground connection Before plugging the module into the power socket make sure that the voltage available corresponds to that specified on its name plate CTM EF 3xxx series en us Page 22 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 23: ...automatically detect that an EF module is connected to it Switching off the EF module will cause all extraction processes that are running to be aborted During operation wait until extraction is complete before switching off the EF module In case of emergency or when the test is complete switch the EF module off at the main switch CTM EF 3xxx series en us Page 23 48 BeWa CTM EF 3xxx 4229881a en us...

Page 24: ...heck the bayonet connection to ensure that it is seated correctly Always ensure that all ports that are not in use are sealed using screw plugs Enter the required analysis parameters in the user interface of the CTM SC module then press the button and the foot switch depending on the software settings The CTM SC supply module pumps the test liquid into the receiver tank via the selected port and t...

Page 25: ...odule functional principle Remove the filter membrane from the filter membrane holder in order to analyze it CTM EF 3xxx series en us Page 25 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 26: ...e holder 6 Mains power cable with male connector 7 Male interface connector for RJ45 control system 8 Connection hoses A B C R 10 Sliding grip 11 Guide roll 12 Test item connection hoses A C R 13 Filter membrane holder support CTM EF 3xxx series en us Page 26 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 27: ...tly The design of the filter membrane holder presses the bottom section 2 with the filter membrane against the upper part so that it is functionally tight The filter membrane holder with bayonet connection has three height positions for threefold cascading Select the height according to your desired cascading To seal the filter membrane holder it is sufficient to turn the upper part 90 CTM EF 3xxx...

Page 28: ...holder Note that the wrench size at the lower part to the left and right is visible in order to insert the lower part into the upper part CTM EF 3xxx series en us Page 28 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 29: ...venly distributed over the entire filter membrane 4 Upper part of the filter membrane holder 5 1 Filter membrane 100 µm 5 2 Filter membrane 20 µm 5 3 Filter membrane 5 µm 6 Supporting sieve 7 Intermediate ring 8 The lower part of the filter membrane holder with a hose connection A 1st cascade coarse B 2nd cascade medium C 3rd cascade fine CTM EF 3xxx series en us Page 29 48 BeWa CTM EF 3xxx 422988...

Page 30: ... series component designation 1 Number of membranes created for a measurement series A If several equivalent rinsing operations are to be performed for a component A B C and Z are used for creating a random sample 005 Membrane filtration fineness 5 µm 020 Membrane filtration fineness 20 µm 100 Membrane filtration fineness 100 µm CTM EF 3xxx series en us Page 30 48 BeWa CTM EF 3xxx 4229881a en us 2...

Page 31: ...njury skin irritation Wear eye protection Wear protective gloves Always ensure that all ports that are not in use are sealed using screw plugs Connect the test item X to ports A or C and R using suitable connectors CTM EF 3xxx series en us Page 31 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 32: ... Define the filling volume and flow rate for flushing of the inner chamber Always select OUTLET B for this purpose Recommended flow rate 3000 4000 ml min Starting stopping extraction on the CTM SC module Press the key to start extraction Press the key to stop extraction Depending on the user interface settings you may also need to press the foot switch For more details on the user interface please...

Page 33: ...CAUTION G60 Spezial test liquid Hazardous to health Make sure that there is adequate ventilation Always wear protective gloves Always wear eye protection CTM EF 3xxx series en us Page 33 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 34: ...for leaks or signs of brittleness X Visually inspect the electrics Look for any damage to wires connectors sensors cabling and electrical equipment in the switch cabinet X Check all screwed connections and other connectors to ensure that they are firmly secured X Clean the diffuser on the filter membrane holder 36 X Check that all of the shut off valves are working properly X Replace hoses 35 2 ye...

Page 35: ...ments in accordance with the rules of the Employers Liability Insurance Association BGR 237 for normal requirements Every 2 years for multi shift operation Checking the collecting pan Check the collecting pan on a daily basis Empty any test medium that has collected in it on a daily basis CTM EF 3xxx series en us Page 35 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 36: ... least once a week 1 Open the coupling 1 and remove the diffuser 3 2 Clean the diffuser 3 by blowing it out with compressed air 3 Put the diffuser into the filter membrane holder and screw the coupling 1 finger tight CTM EF 3xxx series en us Page 36 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 37: ...pply port B C Supply port C R Supply port R A Test item port A C Test item port C R Test item port R 1 container 2 Inner chamber flushing 3 Breather filter 4 Membrane holder B1 Level sensor V1 Ball valve X Test item CTM EF 3xxx series en us Page 37 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 38: ...smooth 1 pack contains 100 pieces for filter membrane holder 309376 1 Supporting sieve Ø 47 mm stainless steel for filter membrane holder 6177739 3 Seal ring for filter membrane holder 611942 3 O ring for filter membrane holder 604122 3 Intermediate ring for filter membrane holder 4054308 2 Guide roll 4 CTM EF CTM SC connection hose L 3 m 6201258 4 Plastic hoses Ø 15 9 6205365 Hose clamps 6009709 ...

Page 39: ...plug and securely fasten the hoses and power cord to the unit Shutting down the unit See chapter Taking the unit out of operation Disposing of the unit After dismantling the unit and separating the various materials dispose of the unit in an environmentally friendly manner CTM EF 3xxx series en us Page 39 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 40: ...depending on type 230 V AC depending on type Power consumption 50 W 50 W Protection class in accordance with DIN 400050 IP 44 IP 44 Permitted ambient temperature range 15 28 C 15 28 C Permitted relative air humidity max 80 non condensing max 80 non condensing Permitted storage temperature range 0 50 C 0 to 50 C CTM EF 3xxx series en us Page 40 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 201...

Page 41: ...09 9046 E Mail filtersystems hydac com Regular inspection and maintenance work is indispensable for ensuring trouble free operation and long service life for your CTM HYDAC SYSTEMS SERVICES GMBH Friedrichsthaler Str 15A Werk 13 66540 Neunkirchen Heinitz Germany Phone 49 681 509 9518 Fax 49 681 509 2324 E Mail service hydac com CTM EF 3xxx series en us Page 41 48 BeWa CTM EF 3xxx 4229881a en us 201...

Page 42: ...er supply K 120 V AC 60 Hz 1 phase USA Canada M 230 V AC 50 Hz 1 phase Europe N 240 V AC 50 Hz 1 phase United Kingdom O 240 V AC 50 Hz 1 phase Australia P 100 V AC 50 Hz 1 phase Japan Extraction method Z Flushing medium pressure Supplementary details Z Series Modifications Without EC declaration of conformity The CE declaration of conformity can be found in the Technical Documentation of the CTM E...

Page 43: ...ware CTM ContaminationTest Module CTM Ex ContaminationTest Module Exctractions Module CTM Fx ContaminationTest Module Flushing Module CTM SC ContaminationTest Module Supply Control DC Direct current DIN Deutsche Industrie Norm German Industry Standard DN Nominal Diameter Drain Drainage port EG European Community EU European Union Solid particle contamination Solid particles such as dirt non iron o...

Page 44: ...ched off ON Switched on OUT Outlet OUTLET Outlet Test liquid Fluid for general operation flushing fluid analysis fluid sec Second s Flushing fluid Test liquid for spray extraction SW Wrench size for tools Vent Ventilation air bleed port VE water Demineralized Deionized water CTM EF 3xxx series en us Page 44 48 BeWa CTM EF 3xxx 4229881a en us 2018 03 06 docx 2017 03 06 ...

Page 45: ...case of emergency 23 Inlet 44 INLET 44 installation 10 20 IP 40 L Level sensor 37 38 M Main switch 26 Maintenance 1 34 43 Manufacturer 2 Measures 8 Model code 17 42 O OFF 44 operating 5 6 7 8 9 10 12 14 21 35 Operation 12 13 43 Operations control 14 OUT 44 Outlet 44 OUTLET 32 44 P Power consumption 40 Proper Designated Use 12 Protection class 40 S select 6 32 Service 41 Signal word 7 8 signal word...

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Page 48: ...striegebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Tel 49 6897 509 01 Central Fax 49 6897 509 9046 Technology Fax 49 6897 509 577 Sales Department Internet www hydac com E mail filtersystems hydac com ...

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