Hydac CS 1000 Series Operation And Maintenance Instructions Download

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CS1000 series
ContaminationSensor

Operation and Maintenance Instructions

German (Original Instructions)

Valid from:

- Firmware version V 3.00

- Hardware index F

- Serial number: 0002S01515K0004000

Keep for future reference.

Document no.: 3764916d

Summary of Contents for CS 1000 Series

Page 1: ...ntaminationSensor Operation and Maintenance Instructions German Original Instructions Valid from Firmware version V 3 00 Hardware index F Serial number 0002S01515K0004000 Keep for future reference Document no 3764916d ...

Page 2: ...E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of the publisher These documents have been created and inspected with the greatest care However errors cannot be ruled out completely All details ...

Page 3: ... delivery 17 CS1000 Characteristics 18 CS1x1x dimensions without display 19 CS1x2x dimensions with display 19 Fastening Mounting the sensor 20 Continuous rotation of sensor display 21 Hydraulic sensor connection 22 Selecting connection type according to sensor type 23 Pipe or hose connection type CS1xxx x x x x 0 xxx 23 Flange connection type Type CS1xxx x x x x 1 xxx 24 Selecting measurement loca...

Page 4: ...ngs 38 Activating display 39 Deactivating display 40 Menus and Mode 40 PowerUp Menu 41 Measuring Menu CS12xx 45 Display after sensor is switched on 46 Configure switching output 47 M1 Continuous measurement 47 M2 Continuous measurement and switching 47 M3 Filter to cleanliness class and stop 48 M4 Filter to continuously monitor cleanliness class 48 SINGLE Start single measurement stop 49 Set outpu...

Page 5: ...D 69 SAE classes A B C D 70 SAE A SAE B SAE C SAE D 71 SAE T 72 HDA SAE Analog signal SAE for HDA 5500 73 HDA SAE Signal 1 2 3 4 74 HDA SAE Signal 5 Status 75 ISO code according to ISO 4406 1999 77 ISO 4 ISO 6 ISO 14 78 ISO Code 3 digit 79 ISO T 80 HDA ISO Analog signal ISO for HDA 5500 81 HDA ISO Signal 1 2 3 4 82 HDA ISO Signal 5 Status 83 ISOISO code signal acc to ISO 4406 1987 CS 13xx only 85 ...

Page 6: ...s with FluMoS 115 Performing maintenance 116 Calibrating the sensor 116 Cleaning the display user interface 116 Decommissioning the sensor 116 Disposing of the sensor 116 Spare Parts and Accessories 117 Technical Data 118 Annex 120 Finding Customer Service 120 Germany 120 USA 120 Australia 120 Brazil 121 China 121 Checking resetting default settings 122 PowerUp Menu 122 Measuring menu 122 Model co...

Page 7: ...code for each particle size 127 Specifying highest measured cleanliness class 127 Cleanliness class NAS 1638 128 EGDeclaration of conformity 129 Glossary 129 Explanation of terms and abbreviations 130 Displays 131 Index 132 ContaminationSensor CS1000 en us Page 7 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 8: ... Product Liability shall remain unaffected Technical Support Contact our technical sales department if you have any questions on our product When contacting us please always include the model code serial no and part no of the product Fax 49 6897 509 9046 E mail filtersystems hydac com Modifications to the Product We would like to point out that changes to the product e g purchasing options etc may...

Page 9: ...mentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is incremented every time the manual is revised or changed Chap...

Page 10: ...ich may arise between the product and other equipment Maintain the product inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information in these operating instructions which indicate particular hazards to persons property or the environment Observe these instructions...

Page 11: ...with a low level of risk which if not avoided can result in minor or moderate injury NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk which if not avoided will result in damage to property Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words The pictogram and the signal w...

Page 12: ...ystem Only use the sensor for the application described in the following The ContaminationSensor CS1000 serves to continuously monitor solid particulate contamination in hydraulic and lubrication systems Proper designated use of the product extends to the following observing all instructions contained in the instruction manual performing inspection and maintenance work Depending on the version see...

Page 13: ...MS GMBH will assume no liability for any damage resulting from such use The risk is borne solely by the owner Improper use or use deviating from intended may result in hazards and or will damage the sensor Examples of improper use Operation in potentially explosive atmospheres Operation with a non approved medium Operation under non approved operational conditions Modifications to the sensor made ...

Page 14: ...able regulations are to kept so they are accessible for operating and specialist personnel These operating instructions are intended for Auxiliary personnel such persons have been instructed about the sensor and are aware of potential hazards due to improper use Specialist personnel such persons with corresponding specialist training and several years work experience They are able to assess and pe...

Page 15: ...s Fitting and connection of hydraulic lines and connections Fitting and connection of electrical lines electrical machinery sockets etc Checking the phase sequence Product specific knowledge Operation Operations control Specialist personnel Product specific knowledge Knowledge about how to handle operating media Disposal Specialist personnel Proper and environmentally friendly disposal of material...

Page 16: ...conditions required for storage are in the Technical Data chapter on page 118 Decoding the type label For identification details of the ContaminationSensor see the model code label This is located on the back of the unit and contains the exact product description and the serial number Row Description Model Model code for details see page 123 P N Part no S N Serial no Date Year week of production a...

Page 17: ... CS1000 series Model in acc with the order see model code 2 O rings 4 8 x 1 78 mm 80 Shore FKM Only with connection type Flange connection model code CS1xxx x x x x 1 xxx 1 CD with CS1000 operation and maintenance instructions this document in various languages 1 CD with FluMoS software Fluid Monitoring Software 1 Quick start manual 1 Calibration certificate CS 1x2x CS 1x1x ContaminationSensor CS1...

Page 18: ...abel and viscosity of up to 1000 mm s Particulate contamination is detected with an optical measurement cell The sensor is available with the following options with or without 6 digit display and keypad can be rotated by 270 with 4 20 mA or 2 10 V analogue output Results are output as a cleanliness code according to 4406 1999 and ISOSAE or AS 4059 4406 1987 and ISO or ISO4406 1999 and NAS SAEAS 40...

Page 19: ...ristics CS1x1x dimensions without display All dimensions in mm CS1x2x dimensions with display All dimensions in mm ContaminationSensor CS1000 en us Page 19 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 20: ...IP67 according to DIN 40050 EN 60529 IEC 529 VDE 0470 Mount the sensor as shown in the following examples 1 Wall mounting Mount to a wall using two cylindrical screws having an M8 hexagonal socket according to ISO 4762 and having a length of at least 40 mm 2 Console mounting Mount to a console using 4 cylindrical screws having an M6 hexagonal socket according to ISO 4762 A B 100 60 12 16 4xM6 15 2...

Page 21: ...cket according to ISO 4762 Continuous rotation of sensor display The display can be continuously rotated by a total of 270 180 counterclockwise and 90 clockwise Rotate the display by hand in the corresponding direction No tools are required for rotating the display ContaminationSensor CS1000 en us Page 21 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 22: ...or will be destroyed Note the maximum operating pressure of 350 bar 5075 psi If possible install the CS so that fluid flows from bottom to top to avoid air collecting in the sensor If it is not possible to install it like that take other measures to ensure that air cannot collect in the sensor Use port A C as the INLET and B D as the OUTLET ContaminationSensor CS1000 en us Page 22 136 BeWa CS1000 ...

Page 23: ...on types Pipe or hose connection type CS1xxx x x x x 0 xxx The hydraulic connection is done via ports A and B Connection thread G1 4 according to ISO 228 Make sure that the flow runs through the sensor from bottom A to top B ContaminationSensor CS1000 en us Page 23 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 24: ...ecting plate or manifold mount Four CS1000 threads are prepared for fixing the M6 Ports A and B are sealed off with screw plugs 1 Sealing with the manifold block or mounting plate is done via two O rings 2 4 48 x 1 78 FPM see Chapter Spare Parts Accessories View from below All dimensions in mm ContaminationSensor CS1000 en us Page 24 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 25: ...ONG WRONG OK 1 Select the measurement point so that the sample measured comes from a turbulent location with a good flow For example on a pipe elbow etc 2 Install the sensor near the measurement point to achieve as timely results as possible 3 During installation avoid creating a siphon trap for particle deposits in the line sedimentation ContaminationSensor CS1000 en us Page 25 136 BeWa CS1000 37...

Page 26: ...s 30 500 ml min If you are unable to achieve the required flow values we offer an extensive line of accessories with various conditioning modules For example You are using a fluid with a viscosity ν of 46 mm s at a pressure difference p of approx 0 9 bar This way you achieve a flow rate of approx 200 ml min The flow rate depends on the viscosity of the medium and the differential pressure p via th...

Page 27: ... maximum operating pressure 4 Connect the measurement line to the INLET port of the CS Connector threads G1 4 ISO 228 We recommend an internal Ø 4mm for the line in order to prevent particle deposits sedimentation If particles 400 µm are anticipated in the hydraulic systems install a protective screen upstream from the ContaminationSensor e g CM S This prevents any clogging of the measuring cell 5...

Page 28: ...TPUTS 5 HSI HYDAC Sensor Interface 6 RS485 7 RS485 8 Switching output passive n c The analogue output is an active source of 4 20 mA or 2 10 V DC The switching output is a passive n switching Power MOSFET and is normally open There is contact between the plug housing and the housing ContaminationSensor CS1000 en us Page 28 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 29: ...an open end HYDAC accessory cable color coding is listed in the table below Pin Color Connection to 1 White Supply voltage 9 36 V DC 2 brown Analog output active 3 Green GND power supply 4 Yellow GND ANALOG SWITCH OUTPUTS 5 grey HSI HYDAC Sensor Interface 6 Pink RS485 7 blue RS485 8 Red Switching output passive n c Housing Shield ContaminationSensor CS1000 en us Page 29 136 BeWa CS1000 3764916d 30...

Page 30: ...V DC and 5 V DC 1 2 3 4 5 6 7 8 Shield 24 V DC white green pink RS 485 RS 485 blue grey brown yellow red USB RS 485 Converter HSI 250 1 7 6 5 4 3 2 8 SPS Eingang PLC Input SPS Entrée Schirm Shield Blindage Circuit diagram with one power supply e g 24 V DC To prevent a ground loop connect the shield of the connector cable if and only if the CS1000 is not grounded or not sufficiently connected to th...

Page 31: ...easurement and controlling of signal lamps etc Function Continuous measurement of solid particle contamination continuous monitoring of programmed limit values The switching output is enabled and switches on the monitoring display or alarm on site Mode M3 Filter to cleanliness class and stop Application Controlling a filter unit Data output Display RS485 analog output switching output Purpose For ...

Page 32: ...n the limit value range Once the target cleanliness has been reached 5x undershooting of the the number of set test cycles appears on the display The test cycles run One test cycle 60 seconds During this time the last measured value will be exported via the analog output After the test cycle time has elapsed the switching output is closed and a measurement is started If the result is below the rea...

Page 33: ...id particle contamination without switching functions When Single Mode is selected in the menu the display jumps directly to the following message after switching to the Measuring menu or after switching the CS on The sensor begins with individual measurement after the message has been confirmed by pressing o k START ContaminationSensor CS1000 en us Page 33 136 BeWa CS1000 3764916d 300 en us 2017 ...

Page 34: ...within the set measurement time factory setting 60 sec Item LED Description For details see page A Status Status display 103 B Display 6 figure display with 17 segments each 103 C Measured variable Display of respective measured variable e g ISO SAE NAS 36 D Service variable Display of respective service variable e g Flow Out Drive Temp 37 E Switching point 1 SP 1 Indicates the status of the switc...

Page 35: ...ut changing the values press the ESC key until SAVE appears in the display With the keys switch to CANCEL and confirm with the o k key or wait 30 seconds without pressing a key You exit the menu without changing the values You change values settings on the lowest menu level They scroll through the display ISO SAE NAS Flow Out Drive Temp You move through the menu You select numbers Once the lowest ...

Page 36: ...ess class Display Description Measured value ISO code Example 3 figure ISO code for 2 5 15 µm or 4 6 14 µm depending on CS version SAE Cleanliness class Display Description SAE class measurement category Example Class 6 1 for SAE A 4µm NAS Cleanliness Class CS 13xx only Display Description NAS class measurement category Example Class 13 2 for the size 15 25 µm 2 1 1 A 1 15 1 2 ContaminationSensor ...

Page 37: ...draulic system Flow flow rate Display Description Flow rate in permissible range Out Analogue output Display Description Current or voltage output at the analog output example 13 8 mA Drive performance of the LED Display Description Performance 1 100 of the LED in the sensor example 60 Temp Temperature Display Description Fluid temperature in the sensor example 29 5 C or 84 2 F ContaminationSensor...

Page 38: ... up the last 20 displayed values on the display The active display is then frozen in the set cycle The display function is based on a volatile memory and means that the values can be called up only as long as the sensor is supplied with power and the sensor is in display The measured values are automatically numbered whereby the highest incremental number represents the last measured value That me...

Page 39: ... memory press both keys simultaneously The function starts with the display of the most recent measured value Keys The following appears in the display 1 sec The following appears in the display 3 sec ContaminationSensor CS1000 en us Page 39 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 40: ...fter 10 times the value for or manually by pressing both arrow keys simultaneously The factory setting of is 60 seconds x 10 600 seconds 10 minutes Menus and Mode The sensor has the following two operating levels menus Menu Mode Description Page PowerUp Menu PowerUp Mode You carry out the basic settings in this menu 41 Measuring Menu Measurement mode You can only access this menu once the first me...

Page 41: ...the key If a key is not pressed within 30 seconds the system jumps back automatically PowerUp Exit the menu with Save Scroll through to and press the key PowerUp Menu Description Select measurement mode Set measuring duration Set pump protection time Set bus address Select calibration only 13xx Set history memory Reset CS to factory default settings Discard changes and exit Save changes and exit F...

Page 42: ...t Continuous measurement and switching Filter to cleanliness class and stop Filter with continuous monitoring Single measurement Set measuring duration Description Set measuring duration 10 300 seconds ContaminationSensor CS1000 en us Page 42 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 43: ...Please note that the pump can run dry with an M TIME setting of 300 10 3000 seconds 50 minutes Set bus address Description a b z Select calibration Available for model CS 13xx only ISO4406 1999 SAE ISO4406 1987 NAS ContaminationSensor CS1000 en us Page 43 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 44: ...r details Return to automatic display after 10x the measurement duration Resetting to factory setting Generate factory setting For factory settings see page 122 Discard changes and exit Save changes and exit Activates the service menu For internal use only ContaminationSensor CS1000 en us Page 44 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 45: ...Scroll through to and press the key If a key is not pressed within 30 seconds the system jumps back automatically Save and exit the measuring menu Scroll through to and press the key Measuring Menu Description Set display Configure switching output Set analog output output signal Discard changes and exit Save changes and exit ContaminationSensor CS1000 en us Page 45 136 BeWa CS1000 3764916d 300 en...

Page 46: ...display Description 3 digit ISO code SAE Class A SAE Class B SAE Class C SAE Class D SAE A D Flow rate range Analog output in mA LED current in Fluid temperature in C Fluid temperature in F ContaminationSensor CS1000 en us Page 46 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 47: ...measurement Continuous measurement and switching Filter to cleanliness class and stop Filter to continuously monitor cleanliness class Start single measurement stop Depending on the selection in the PowerUp menu you can choose from the following settings M1 Continuous measurement Continuous measurement M2 Continuous measurement and switching Continuous measurement and switching ContaminationSensor...

Page 48: ...ilter to cleanliness class and stop Description ISO Code SAE Class Target cleanliness M4 Filter to continuously monitor cleanliness class Filter to continuously monitor cleanliness class Description ISO Code SAE Class ContaminationSensor CS1000 en us Page 48 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 49: ...The measured variable set here is output at the analog output see page 66 Set analog output output signal Description SAE A D SAE class A B C D coded SAE class Temp coded Fluid temperature ISO for HDA 5500 SAE for HDA 5500 ISO 4 Class ISO 6 Class ISO 14 Class ISO 3 digit coded ISO 3 digit Temp coded SAE Class A SAE Class B SAE Class C ContaminationSensor CS1000 en us Page 49 136 BeWa CS1000 376491...

Page 50: ...erating the CS1x2x sensor using the keypad SAE Class D Discard changes and exit Save changes and exit ContaminationSensor CS1000 en us Page 50 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 51: ...oll through to and press the key If a key is not pressed within 30 seconds the system jumps back automatically Exit menu and save changes Scroll through to and press the key Measuring Menu Description Select display Configure switching output Set analog output output signal Discard changes and exit Save changes and exit ContaminationSensor CS1000 en us Page 51 136 BeWa CS1000 3764916d 300 en us 20...

Page 52: ...iption 3 digit ISO code NAS class 2 5 µm NAS class 5 15 µm NAS class 15 25 µm NAS class 25 µm NAS Maximum Flow rate range Analog output in mA LED current in Fluid temperature in C Fluid temperature in F ContaminationSensor CS1000 en us Page 52 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 53: ...measurement Continuous measurement and switching Filter to cleanliness class and stop Filter to continuously monitor cleanliness class Start single measurement stop Depending on the selection in the PowerUp menu you can choose from the following settings M1 Continuous measurement Continuous measurement M2 Continuous measurement and switching Continuous measurement and switching ContaminationSensor...

Page 54: ...ng function Limit values M3 Filter to cleanliness class and stop Filter to cleanliness class and stop Description ISO Code NAS Class Target cleanliness ContaminationSensor CS1000 en us Page 54 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 55: ...ly monitor cleanliness class Description ISO Code NAS Class Target cleanliness Reactivation threshold Test cycle 1 to 1440 cycles 1 cycle 60 seconds SINGLE Start single measurement stop Start single measurement stop ContaminationSensor CS1000 en us Page 55 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 56: ...imum NAS class 2 5 15 25 Code NAS class Temp coded Fluid temperature ISO for HDA 5500 NAS or SAE for HDA 5500 ISO Code 2 ISO Code 5 ISO Code 15 ISO 3 digit coded ISO 3 digit Temp coded NAS class 2 5 µm NAS class 5 15 µm NAS class 15 25 µm NAS class 25 µm Discard changes and exit Save changes and exit ContaminationSensor CS1000 en us Page 56 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 0...

Page 57: ...Analog output DRIVE LED current in TEMP C Fluid temperature in C TEMP F Fluid temperature in F SWtOUT Switching output M1 Mode M1 NO SET M2 Mode M2 SP1 Switching point MEAsCH Test channel SAeMAX SAE A D SAE SAE Class A B C D ISO 4 ISO Code 4µm ISO 6 ISO Code 6µm ISO 14 ISO Code 14µm ISO ISO Code TEMP Temperature SAE A SAE Class A SAE B SAE Class B SAE C SAE Class C SAE D SAE Class D SwFNCT Switchi...

Page 58: ...DaISO HDA ISO HDaSAE HDA SAE ISO 4 ISO Code 4µm ISO 6 ISO Code 6µm ISO 14 ISO Code 14µm ISO ISO Code ISO T ISO code temperature SAE A SAE A SAE B SAE B SAE C SAE C SAE D SAE D CANCEL Discard changes and exit SAVE Discard changes and exit ContaminationSensor CS1000 en us Page 58 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 59: ...5 µm NAS 5 15 µm NAS 15 25 µm NAS 25 µm NAS Maximum Flow rate range Analog output LED current in Temperature in C temperature in F Switching output Mode M1 Mode M2 Switching point Test channel NAS Maximum NAS Class ISO Code 4µm ISO Code 6µm ISO Code 14µm ISO Code Temperature SAE A SAE B SAE C SAE D Switching function Above limit Below limit Within Outside OFF Limit values Below limit Mode M3 Above...

Page 60: ... HDA ISO HDA SAE ISO Code 4µm ISO Code 6µm ISO Code 14µm ISO Code ISO code temperature NAS 2 5 µm NAS 5 15 µm NAS 15 25 µm NAS 25 µm Discard changes and exit Discard changes and exit ContaminationSensor CS1000 en us Page 60 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 61: ... of menu structure Menu CS 13xx ISO 4406 1987 and NAS ISO4406 1999 und SAE 4059 PowerUp Menu Measuring menu ContaminationSensor CS1000 en us Page 61 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 62: ...Overview of menu structure ContaminationSensor CS1000 en us Page 62 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 63: ...unction Control of a filter unit continuous measurement of solid particle contamination If pre programmed cleanliness level is achieved 5 times in sequence the pump is stopped Mode M4 Filter to continuously monitor cleanliness class Purpose Establish continuous monitoring of cleanliness class between min max limit values Function Control of a filter unit continuous measurement of solid particle co...

Page 64: ...s respective lower limit Above limit All measured values lower limit The operating fluid is clean After switch on or start of a measurement Becomes conductive again when a measured value each upper limit The operating fluid is contaminated Below limit Lower limit all measured values upper limit After switch on or start of a measurement Becomes conductive again when a measured value respective lowe...

Page 65: ...ments all measured values lower limit value or measurement stopped Measurement is in progress and during one or more of the last 5 measurements one measured value lower limit or all measurements reactivation threshold Upon the test cycle time elapsing for the duration of a check measurement Is open again when all measured values reactivation threshold Restart test cycle time Test cycle time has el...

Page 66: ...tput is available as a 4 20 mA or 2 10 V signal You can recognize the type of analog output from the model code of the sensor CS Model Code Analog output CS 1 x x x A x x x x xxx 4 20 mA CS 1 x x x B x x x x xxx 2 10 V Observe the design of the analog output in the order It is not possible to internally change the analog output over later In the measuring menu select one of the following signals f...

Page 67: ...19 2 mA or voltage 2 4 9 6 V of the output signal is dependent on the SAE contamination class being 0 0 14 0 resolution 0 1 class or on an error as described below Current I SAE class error Voltage U I 4 00 mA Cable break U 2 00 V 4 0 mA I 4 1 mA Device error The CS is not ready 2 00 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error The flow rate is too low 2 15 V U...

Page 68: ... mA SAE class x 19 2 mA 4 8 mA 14 U 2 4 V SAE class x 9 6 V 2 4 V 14 The current I or voltage U can be calculated for a given SAE contamination class as follows SAE class I 4 8 mA x 14 14 4 mA SAE class U 2 4 V x 14 7 2 V ContaminationSensor CS1000 en us Page 68 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 69: ...lass Example SAE classes SAE A D SAE 6 1A 5 7B 6 0C 5 5D For basic information about cleanliness classes see page 124 ff The SAE classification consists of whole numbers Better trend recognition is based on a resolution of 0 1 contamination classes as supplied by the CS 1000 To convert a decimal value to an integer the decimal value has to be rounded up For example a readout of SAE 10 7 is accordi...

Page 70: ...in ms Current I Voltage U 1 Identifier SAE A 300 High Low 2 Measured value SAE A 3000 Current Voltage for measured value 3 Identifier SAE B 300 High Low High Low 4 Measured value SAE B 3000 Current Voltage for measured value 5 Identifier SAE C 300 High Low High Low High Low 6 Measured value SAE C 3000 Current Voltage for measured value 7 Identifier SAE D 300 High Low High Low High Low High Low 8 M...

Page 71: ...f a measured value SAE A SAE B SAE C or SAE D which is permanently transmitted as described in the following Duration of the measurement as set in the PowerUp menu see page 41 ContaminationSensor CS1000 en us Page 71 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 72: ...ifier SAE C 300 High Low High Low High Low 6 Measured value SAE C 3000 Current Voltage for measured value 7 Identifier SAE D 300 High Low High Low High Low High Low 8 Measured value SAE D 3000 Current Voltage for measured value 9 Identifier Temperature 300 High Low High Low High Low High Low High Low 10 Measured value Temperature 3000 Current Voltage for measured value 4 0 2 0 I mA 1 2 4 6 8 10 3 ...

Page 73: ...e Signal duration in s Current Voltage Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 SAE A 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 2 SAE B 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 3 SAE C 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 4 SAE D 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 5 Status 2 Current Voltage for signal Pause 30 4 mA 2 V Contamina...

Page 74: ...E 0 U 2 00 V I 20 00 mA SAE 14 0 U 10 00 V The current I or voltage U can be calculated for a given SAE contamination class as follows I 4 mA SAE class x 20 mA 4 mA 14 U 2 V SAE class x 10 V 2 V 14 The current I or voltage U can be calculated for a given SAE contamination class as follows SAE class I 4 mA x 14 16 mA SAE class U 2 V x 14 8 V ContaminationSensor CS1000 en us Page 74 136 BeWa CS1000 ...

Page 75: ...s not ready U 3 0 V I 7 0 mA The flow rate is too low U 3 5 V I 8 0 mA SAE 0 U 4 0 V I 9 0 mA No measured value The flow rate is not defined U 4 5 V If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationSensor ...

Page 76: ...mA or 4 0 V signals 1 to 4 are output as follows Signal Current I Voltage U SAE Class 1 4 0 mA 2 0 V 0 2 4 0 mA 2 0 V 0 3 4 0 mA 2 0 V 0 4 4 0 mA 2 0 V 0 ContaminationSensor CS1000 en us Page 76 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 77: ...I ISO code error Voltage U I 4 0 mA Cable break U 2 0 V 4 0 mA I 4 1 mA Device error The CS is not ready 2 0 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error The flow rate is too low 2 15 V U 2 25 V 4 5 mA I 4 8 mA Not defined 2 25 V U 2 4 V I 4 80 mA ISO 0 U 2 40 V I 19 20 mA ISO 24 28 U 9 60 V 19 2 mA I 19 8 mA Not defined 9 60 V U 9 90 V 19 8 mA I 20 mA No measu...

Page 78: ...f a measured value 4 µm or 6 µm or 14 µm which is permanently transmitted as described in the following Duration of the measurement as set in the PowerUp menu see page 41 ContaminationSensor CS1000 en us Page 78 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 79: ...me Variable Signal duration per pulse in ms Current I Voltage U 1 Identifier 4µm c 300 High Low 2 Measured value 4µm c 3000 Current Voltage for measured value 3 Identifier 6µm c 300 High Low High Low 4 Measured value 6µm c 3000 Current Voltage for measured value 5 Identifier 14µm c 300 High Low High Low High Low 6 Measured value 14µm c 3000 Current Voltage for measured value ContaminationSensor CS...

Page 80: ...red value 6µm c 3000 Current Voltage for measured value 5 Identifier 14µm c 300 High Low High Low High Low 6 Measured value 14µm c 3000 Current Voltage for measured value 7 Identifier Temperature 300 High Low High Low High Low High Low High Low 8 Measured value Temperature 3000 Current Voltage for measured value 4 0 2 0 4 1 2 05 I mA U V time ms 4 8 2 4 19 2 High High Low Low 9 6 300 3000 3000 300...

Page 81: ...riable Signal duration in s Current Voltage Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 ISO 4 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 2 ISO 6 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 3 ISO 14 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 4 ISO 21 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 5 Status 2 Current Voltage for signal Pause 30 4 mA 2 V Co...

Page 82: ... I 4 00 mA ISO 0 U 2 00 V I 20 00 mA ISO 24 28 U 10 0 V The current I or voltage U can be calculated for a given ISO contamination class as follows I 4 mA ISO code x 20 mA 4 mA 24 28 U 2 V ISO Code x 10 V 2 V 24 28 The current I or voltage U can be calculated for a given ISO contamination class as follows ISO Code I 4 mA x 24 28 16 mA ISO Code U 2 V x 24 28 8 V ContaminationSensor CS1000 en us Pag...

Page 83: ...not ready U 3 0 V I 7 0 mA The flow rate is too low U 3 5 V I 8 0 mA ISO 9 8 7 U 4 0 V I 9 0 mA No measured value The flow rate is not defined U 4 5 V If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationSenso...

Page 84: ...oltage U ISO value 1 9 93 mA 4 97 V 9 2 9 27 mA 4 64 V 8 3 8 61 mA 4 31 V 7 4 7 95 mA 3 98 V 6 I mA U V t s 4 2 6 3 9 10 4 5 10 7 5 3 5 2 5 8 4 8 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationSensor CS1000 en us Page 84 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 85: ...ISO code error Voltage U I 4 00 mA Cable break U 2 00 V 4 0 mA I 4 1 mA Device error The CS is not ready 2 0 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error The flow rate is too low 2 15 V U 2 25 V 4 5 mA I 4 8 mA Not defined 2 25 V U 2 4 V I 4 80 mA ISO 0 U 2 40 V I 19 20 mA ISO 24 28 U 9 60 V 19 2 mA I 19 8 mA Not defined 9 60 V U 9 90 V 19 8 mA I 20 mA No measu...

Page 86: ...which is permanently transmitted as described in the following Duration of the measurement as set in the PowerUp menu see page 41 For basic information about cleanliness classes see page 124 ff ContaminationSensor CS1000 en us Page 86 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 87: ...8 9 9 Time Signal Variable Signal duration per pulse in ms Current I Voltage U 1 Identifier 2µm 300 High Low 2 Measured value 2µm 3000 Current Voltage for measured value 3 Identifier 5µm 300 High Low High Low 4 Measured value 5µm 3000 Current Voltage for measured value 5 Identifier 15µm 300 High Low High Low High Low 6 Measured value 15µm 3000 Current Voltage for measured value ContaminationSensor...

Page 88: ...red value 5µm 3000 Current Voltage for measured value 5 Identifier 15µm 300 High Low High Low High Low 6 Measured value 15µm 3000 Current Voltage for measured value 7 Identifier Temperature 300 High Low High Low High Low High Low High Low 8 Measured value Temperature 3000 Current Voltage for measured value 4 0 2 0 4 1 2 05 I mA U V time ms 4 8 2 4 19 2 High High Low Low 9 6 300 3000 3000 3000 1 2 ...

Page 89: ...iable Signal duration in s Current Voltage Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 4 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 2 6 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 3 14 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 4 21 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 5 Status 2 Current voltage for signal Pause 30 4 mA 2 V Contami...

Page 90: ... U 2 00 V I 19 82 mA ISO 24 U 9 90 V I 20 00 mA ISO 24 28 U 10 0 V The current I or voltage U can be calculated for a given ISO contamination class as follows I 4 mA ISO code x 20 mA 4 mA 24 28 U 2 V ISO Code x 10 V 2 V 24 28 The current I or voltage U can be calculated for a given ISO contamination class as follows ISO Code I 4 mA x 24 28 16 mA ISO Code U 2 V x 24 28 8 V ContaminationSensor CS100...

Page 91: ...e CS is not ready U 3 0 V I 7 0 mA The flow rate is too low U 3 5 V I 8 0 mA ISO 9 8 7 U 4 0 V I 9 0 mA No measured value The flow rate is not defined U 4 5 V If the status signal is 6 0 mA or 3 0 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationSensor CS1000...

Page 92: ...oltage U ISO value 1 9 93 mA 4 97 V 9 2 9 27 mA 4 64 V 8 3 8 61 mA 4 31 V 7 4 7 95 mA 3 98 V 6 I mA U V t s 4 2 6 3 9 10 4 5 10 7 5 3 5 2 5 8 4 8 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationSensor CS1000 en us Page 92 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 93: ...The current 4 8 19 2 mA or voltage 2 4 9 6 V of the output signal depending on the NAS contamination class being 0 0 14 0 resolution 0 1 class or on an error is described as below Current I NAS class error Voltage U I 4 00 mA Cable break U 2 00 V 4 0 mA I 4 1 mA Device error The CS is not ready 2 00 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error The flow rate is ...

Page 94: ... updated after the measuring period has elapsed the measuring period is set in the PowerUp menu factory setting 60 s The NAS maximum signal is output depending on the maximum NAS class Example NAS classes NASMAX NAS Maximum NAS 6 1 5 7 6 0 5 5 For basic information about cleanliness classes see page 124 ff The NAS classification consists of whole numbers Better trend recognition is based on a reso...

Page 95: ...ulse in ms Current I Voltage U 1 Identifier 2 µm 300 High Low 2 Measured value 2 µm 3000 Current Voltage for measured value 3 Identifier 5 µm 300 High Low High Low 4 Measured value 5 µm 3000 Current Voltage for measured value 5 Identifier 15 µm 300 High Low High Low High Low 6 Measured value 15 µm 3000 Current Voltage for measured value 7 Identifier 25 µm 300 High Low High Low High Low High Low 8 ...

Page 96: ...f a measured value NAS 2 NAS 5 NAS 15 or NAS 25 which is permanently transmitted as described in the following Duration of the measurement as set in the PowerUp menu see page 41 ContaminationSensor CS1000 en us Page 96 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 97: ...alue 5 Identifier 15 µm 300 High Low High Low High Low 6 Measured value 15 µm 3000 Current for measured value 7 Identifier 25 µm 300 High Low High Low High Low High Low 8 Measured value 25 µm 3000 Current for measured value 9 Identifier T 300 High Low High Low High Low High Low High Low 10 Measured value T 3000 Current for measured value 4 0 2 0 I mA 1 2 4 6 8 10 3 5 7 9 U V time ms 4 8 19 2 High ...

Page 98: ...able Signal duration in s Current Voltage Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 2 5 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 2 5 15 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 3 15 25 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 4 25 µm 2 Current Voltage for signal Pause 2 4 mA 2 V Signal 5 Status 2 Current voltage for signal Pause 30 4 mA 2 V ...

Page 99: ...S 0 U 2 00 V I 20 00 mA NAS 14 0 U 10 00 V The current I or voltage U can be calculated for a given NAS contamination class as follows I 4 mA NAS class x 20 mA 4 mA 14 U 2 V NAS class x 10 V 2 V 14 The current I or voltage U can be calculated for a given NAS contamination class as follows NAS class I 4 mA x 14 16 mA NAS class U 2 V x 14 8 V ContaminationSensor CS1000 en us Page 99 136 BeWa CS1000 ...

Page 100: ...s not ready U 3 0 V I 7 0 mA The flow rate is too low U 3 5 V I 8 0 mA NAS 0 U 4 0 V I 9 0 mA No measured value The flow rate is not defined U 4 5 V If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationSensor ...

Page 101: ...A or 4 0 V signals 1 to 4 are output as follows Signal Current I Voltage U NAS Class 1 4 0 mA 2 0 V 0 2 4 0 mA 2 0 V 0 3 4 0 mA 2 0 V 0 4 4 0 mA 2 0 V 0 ContaminationSensor CS1000 en us Page 101 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 102: ... 2 40 V I 19 20 mA 100 C 212 F U 9 60 V 19 2 mA I 19 8 mA Not defined 9 60 V U 9 90 V 19 8 mA I 20 mA No measured value 9 90 V U 10 V The current I or voltage U can be calculated for a given temperature as follows I 4 8 mA temperature C 25 x 19 2 mA 4 8 mA 125 I 4 8 mA temperature F 13 x 19 2 mA 4 8 mA 225 U 2 4 V temperature C 25 x 9 6 V 2 4 V 125 U 2 4 V temperature F 13 x 9 6 V 2 4 V 225 The te...

Page 103: ...as reached the upper limit Reduce the flow rate to prevent the sensor from going into the CHECK error state current value mA V Conductive 55 Green The flow rate has reached the upper permissible range Check the flow rate in short cycles The sensor is in the upper permissible flow rate range current value mA V Conductive 44 ContaminationSensor CS1000 en us Page 103 136 BeWa CS1000 3764916d 300 en u...

Page 104: ...uctive 33 Green The flow rate has reached the lower permissible range Check the flow rate in short cycles The sensor is in the lower permissible flow rate range current value mA V Conductive 22 Green The flow rate has reached the lower limit Increase the flow rate to prevent the sensor from going into the CHECK error state current value mA V Conductive 11 ContaminationSensor CS1000 en us Page 104 ...

Page 105: ...the measurement range limit ISO 9 8 7 current value mA V Conductive 1 Red The sensor is below the measurement range limit SAE 0 current value mA V Conductive 1 Red The sensor is below the measurement range limit NAS 0 current value mA V Conductive 1 ContaminationSensor CS1000 en us Page 105 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 106: ... the measurement limit ISO 9 8 7 SAE 0 NAS 0 it may take several measurement cycles until measured values are displayed 3 mA V open 1 Red The flow rate is too low Increase the flow rate through the sensor 1 mA V open 1 Red The sensor is above its measurement range ISO 25 24 23 It is not possible to determine the flow rate Filter the fluid 3 19 9 mA 9 95 V open 1 CHECK CHECK 2 2 2 2DIRTY Contaminat...

Page 107: ... function Check the supply voltage for the CSr Contact HYDAC 0 mA 0 V open Red Firmware error Reset the unit To do this disconnect the CS from the voltage supply or contact HYDAC 1 19 4 1 mA 2 05 V open Red Communication error Check the wiring 20 39 4 1 mA 2 05 V open ContaminationSensor CS1000 en us Page 107 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 108: ...d Error during automatic adjustment Reset the unit To do this disconnect the CS from the voltage supply check the flow rate or contact HYDAC 70 4 1 mA 2 05 V open Red Error measuring cell LED Reset the unit To do this disconnect the CS from the voltage supply check the flow rate or contact HYDAC 100 4 1 mA 2 05 V open Is not valid for HDA 5500 output signal ContaminationSensor CS1000 en us Page 10...

Page 109: ...gh Low 4 5 4 3 4 1 19 7 19 5 300 3000 1 3 5 7 1 2 4 6 8 2 0 2 05 2 25 2 4 9 85 9 75 2 15 9 6 0 0 19 8 10 0 9 9 Time Signal Variable Signal duration per pulse in ms Current I Voltage U 1 Identifier SAE A 300 High Low 2 Measured value SAE A 3000 4 4 mA 2 2 V 3 Identifier SAE B 300 High Low High Low 4 Measured value SAE B 3000 4 4 mA 2 2 V 5 Identifier SAE C 300 High Low High Low High Low 6 Measured ...

Page 110: ... is not ready U 3 0 V I 7 0 mA The flow rate is too low U 3 5 V I 8 0 mA ISO 9 8 7 U 4 0 V I 9 0 mA No measured value The flow rate is not defined U 4 5 V If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationS...

Page 111: ...follows Signal mA V 1 10 5 0 2 9 2 4 6 3 8 6 4 3 4 8 0 4 0 I mA U V t s 4 2 6 3 9 10 4 5 10 7 5 3 5 2 5 8 4 8 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ContaminationSensor CS1000 en us Page 111 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 112: ...connected PC you can set parameters and limit values as well as export online measured data from the sensor CSI D 5 connection overview Connect the CSI D 5 to the CS according to the following connection diagram ContaminationSensor CS1000 en us Page 112 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 113: ... line and the size of the terminating resistor depend on the quality of cable used Connect several CS1000s using the RS485 interfaces according to the following illustration Item Description Part no 1 Converter RS232 RS485 6013281 1 Converter USB RS485 6042337 2 1 Connection cable RS232 9 pole 2 2 Connection cable USB A USB B 3 Recommended cable twisted pair 4 Terminating resistor 120 Ω Contaminat...

Page 114: ...bus Use the following settings to communicate via the COM interface Bits per second 9600 Baud Data bits 8 Parity None Stop bits 1 report None The CS1000 can send and receive only HSI commands ContaminationSensor CS1000 en us Page 114 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 115: ...oad on our homepage at www hydac com You can order FluMoS professional as a fee based accessory See chapter Spare Parts and Accessories page 117 You can get FluMoS mobile for your Android mobile device on the Google Play Store FluMoT FluidMonitoring Toolkit is comprised of a package of drivers and programs used for connecting the sensor to the customer s own software and solutions See chapter Spar...

Page 116: ... panel with a clean moist cloth Do not use any chemical cleaning agents as these may damage the film attached to the surface of the unit Decommissioning the sensor To decommission proceed as follows 1 Disconnect and remove the electric connection to the sensor 2 Close any shut off devices in the feed and return lines of the sensor 2 Depressurize the unit 3 Remove the hydraulic connection lines to ...

Page 117: ...ded 8 pole M12x1 ZBE 42 05 1 3281239 Extension cable 5 m Socket plug female 8 pole M12x1 Socket plug male 8 pole M12x1 ZBE 43 05 1 3281240 FluMoS professional 1 3371637 FluMoT 1 3355177 Hydac Digital display unit HDA5500 0 2 AC 006 1 909925 Hydac Digital display unit HDA5500 0 2 DC 006 1 909926 You will find other electrical and hydraulic accessories for fluid sensors in our general accessories br...

Page 118: ...SO 23 21 18 SAE 2 SAE 12 NAS 2 NAS 12 Accuracy cleanliness class in the calibrated range Service variables Flow Status Out mA or VDC depending on model Drive Temp C and F Permitted ambient temperature range 30 80 C 22 176 F Permitted storage temperature range 40 80 C 40 176 F Permitted relative humidity max 95 non condensing Material of seal CS 1xx0 FKM CS 1xx1 EPDM Protection class III low voltag...

Page 119: ...fied in DIN VDE 0627 Power supply 9 36 V DC residual ripple 10 protected against polarity reversal Power consumption 3 W max Analog output 2 conductor technology 4 20 mA active output max burden 330Ω or 2 10 V active output minimum load resistance 820 Ω Switching output passive n switching Power MOSFET maximum switching current 2 A maximum switching voltage 30 V DC dead open RS485 interface 2 wire...

Page 120: ...SA HYDAC Technology Corporation HYCON Division 2260 City Line Road USA Bethlehem PA 18017 P O Box 22050 USA Lehigh Valley PA 18002 2050 Telephone 1 610 266 0100 Fax 1 610 231 0445 E mail sales hydacusa com Internet www hydacusa com Australia HYDAC Pty Ltd 109 Dohertys Road P O Box 224 AUS 3025 Altona North Telephone 61 3 92 72 89 00 Fax 61 3 93 69 89 12 E mail info hydac com au ContaminationSensor...

Page 121: ... mail hydac hydac com br Homepage www hydac com br China HYDAC TECHNOLOGY SHANGHAI LIMITED 28 Zhongpin Lu Shanghai Minhang Economic Technological Development Zone SHANGHAI 200245 P R CHINA Telephone 86 21 64 63 35 10 Fax 86 21 64 30 02 57 E mail hydacsh hydac com cn ContaminationSensor CS1000 en us Page 121 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 122: ...ing resetting default settings PowerUp Menu PowerUp Menu value Mode value Measuring menu Measuring menu value ContaminationSensor CS1000 en us Page 122 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

Page 123: ...y 270 Fluids 0 based on mineral oil 1 for phosphate esters Analog interfaces A 4 20 mA B 2 10 V Switching output 0 Switch output threshold Digital interface 0 RS485 Electrical connection 0 plug connection M12x1 8 pin pin according to VDE0627 or IEC61984 Hydraulic connection type 0 Pipe or hose connection 1 Flange connection Modification number 000 Standard ContaminationSensor CS1000 en us Page 123...

Page 124: ...he cleanliness code will change only in individual cases When drafting the new ISO 4406 1999 it was ensured that not all the existing cleanliness provisions for systems had to be changed Table ISO 4406 Assignment of particle counts to cleanliness classes Particle count 100 ml Particle count 100 ml Class More than Up to and including Class More than Up to and including 0 0 1 15 16 000 32 000 1 1 2 ...

Page 125: ...termined Longest dimension of a particle Diameter of the coextensive circle of the particle projection ISO 11171 1999 Test dust ACFTD dust 1 10 µm ultra fine fraction ISO 12103 1A1 SAE Fine AC Fine ISO 12103 1A2 SAE 5 80 µm ISO MTD Calibration dust for particle counters ISO 12103 1A3 SAE Coarse Coarse fraction ISO 12103 1A4 Comparable size ranges Old ACFTD calibration Comparable ACFTD dusts New Ni...

Page 126: ...AE class is given acc to AS 4059 without a letter then it is always particle size B 6 µm The following table shows the cleanliness classes in relation to the particle concentration determined Table SAE AS 4059 Maximum particle count 100 ml Size ISO 4402 1 µm 5 µm 15 µm 25 µm 50 µm 100 µm Size ISO 11171 4 µm c 6 µm c 14 µm c 21 µm c 38 µm c 70 µm c Size coding A B C D E F Classes 000 195 76 14 3 1 ...

Page 127: ...ecifying a cleanliness code for each particle size Example Cleanliness class to AS 4059 7 B 6 C 5 D Cleanliness class Max particles 100 ml Size B 5 µm 6 µm c 38 900 Size C 15 µm 14 µm c 3460 Size D 25 µm 21 µm c 306 Specifying highest measured cleanliness class Example Cleanliness class acc to AS 4059 6 B F The 6 B F specification requires a particle count in size ranges B F The respective particl...

Page 128: ...0 44 8 2 0 1 2 500 500 88 16 3 1 2 5 000 1 000 178 32 6 1 3 10 000 2 000 356 64 11 2 4 20 000 4 000 712 128 22 4 5 40 000 8 000 1 425 253 45 8 6 80 000 16 000 2 850 506 90 16 7 160 000 32 000 5 700 1 012 180 32 8 320 000 64 000 11 400 2 025 360 64 9 640 000 128 000 22 800 4 050 720 128 10 1 280 000 256 000 45 600 8 100 1 440 256 11 2 560 000 512 000 91 200 16 200 2 880 512 12 5 120 000 1 024 000 1...

Page 129: ...shown as a three digit ISO code or NAS codes or SAE codes of the individual particle size channels Measurement duration Once the measurement duration has elapsed the measured value is updated which is shown on the display and presented at the interface The measurement duration is configurable using the parameter Measurement Once a CS device has been connected to the electrical power and its boot p...

Page 130: ...ls HMG HYDAC Measuring device HSI HYDAC Sensor interface IN Inlet INLET Inlet ISO Classification of the solid particle contamination details see page 124 LED Light emitting diode Load Dump Voltage peaks of an electric generator NAS Classification of the solid particle contamination details see page 128 OUT Outlet Out See page 37 for details OUTLET Outlet SAE Classification of the solid particle co...

Page 131: ...lues Manual Return to display manually from FREEZE MEASCH Test channel MODBUS Not usable MODE Measurement mode details see page 31 MTIME Measuring time PPRTC Dry running pump protection setup RSTART Reactivation threshold setup SAFE Saving settings SWFNCT Switch functions setup details on page 63 SWTOUT Configure switching output TARGET Setting up target cleanliness TEMP Temperature TIMOUT Time co...

Page 132: ...ressure 26 DIN 20 29 119 130 Display 31 32 33 34 36 37 38 44 46 52 57 59 66 103 118 131 Disposal 15 DRIVE 57 130 131 DSPLAY 57 131 E Electrical data 119 Error 102 103 106 107 108 109 export 112 F Factory setting 57 59 131 Filter 31 32 42 47 48 53 54 55 63 106 Filter to 31 32 42 47 48 53 54 55 63 filtration 32 63 Firmware 1 107 Flange connection 17 24 119 123 Flash code 103 106 107 FLOW 57 130 Flow...

Page 133: ... control 15 Out 34 35 37 118 130 OUT 130 Outlet 130 OUTLET 20 22 27 130 OUTSDE 57 Overview 57 125 P Parity 114 Power consumption 119 Proper Designated Use 12 Protection class 118 Publisher 2 Pump 57 59 R Remedy 103 report 114 RSTART 57 131 S SAE 34 35 36 43 46 48 49 50 56 57 58 59 60 61 66 67 68 69 70 71 72 73 74 75 76 105 106 109 118 123 125 126 127 129 130 select 9 25 35 66 Sensor 28 29 112 119 ...

Page 134: ...Annex W Wall mounting 20 Weight 118 WITHIN 57 ContaminationSensor CS1000 en us Page 134 136 BeWa CS1000 3764916d 300 en us 2017 09 25 docx 2017 09 25 ...

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