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HYDAC International CSM 1000 Series, Operating And Maintenance Instrutions

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HYDAC International CSM 1000 Series Operating And Maintenance Instrutions Download Page 11

 

CSM 1000 Series

 

1.8. 

Safety precautions for normal operation 

Operate the CSM only if all safety devices are functioning properly. 

Check the product for visible damage and properly functioning safety equipment at 
least once a day. 

 

1.9. 

Electrical hazards 

 

 WARNING

 

Electric shock

 

 

  In the event of an emergency, 

immediately disconnect the CSM from 
the power supply.

 

  Pull the power plug before performing 

work on live parts 

 

1.10. 

CSM modification 

Do not modify the design of the CSM without the prior consent of the manufacturer. 

Immediately replace any unit components which are not in perfect condition. 

Only use original (OEM) spare parts and consumables. If you use third party 
components, we cannot guarantee that they have been designed and manufactured 
to comply with loading and safety requirements. 

 

HYDAC Filtertechnik GmbH 

en 

Page 11

BeWa CSM1000 3265074d en 2012-09-20.doc 

2012-09-20

 

Summary of Contents for CSM 1000 Series

Page 1: ...CSM 1000 Series ContaminationSensor Module Operating and maintenance instructions English translation of original instructions Document no 3265074d 2008 02 07 ...

Page 2: ... every endeavor to ensure the accuracy of the contents of this document However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The information in this manual is checked regularly and the required corrections shall be contained in subsequent editions We welcome any suggestio...

Page 3: ...al hazards 11 1 10 CSM modification 11 2 Packing storage 12 2 1 Unpacking CSM 12 2 2 Storing the CSM 12 3 Checking the scope of delivery 13 4 Technical description 14 4 1 Application restrictions 14 4 2 CSM components 15 4 3 Hydraulic diagram 16 4 4 Dimensions CTU 1xxx 1 17 4 5 Dimensions CTU 1xxx 2 17 4 6 Drilling template 18 5 Connecting the CSM hydraulically and electrically 18 5 1 Hydraulic co...

Page 4: ...tarting up the CSM 23 6 1 Required tools and measuring instruments 23 6 2 Setting the CSM 24 7 Carrying out maintenance 27 7 1 Cleaning the suction strainer 28 7 2 Disposing of the CSM 28 8 Errors and troubleshooting 29 9 Spare parts list 29 9 1 Spare arts diagrams 30 10 Technical data 31 11 Model code 33 ...

Page 5: ...is always available Note that the information on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have suggestions or other useful information contact us at HYDAC Filtertechnik GmbH SVFI Technical Documentation ...

Page 6: ...e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Report any modifications carried out on the product ...

Page 7: ...rmation I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx Product designation Page number Edition date Document language Documentation no with index file name The documentation no with index is used for identifying and ...

Page 8: ...ations Nonetheless its use may pose risks to life and limb of the user or to third parties or damage to the unit or other equipment and property The CSM is to be used as follows Solely for its intended use Only when in safe perfect condition Any faults or malfunctions which might impair safety are to be properly repaired or remedied immediately Our General Terms and Conditions apply They are made ...

Page 9: ... 3 Intended use The ContaminationSensor module CSM was developed for the continuous monitoring of particulate contamination in hydraulic systems Any other use shall be deemed to be improper and not in keeping with the product s designated use The manufacturer will not assume liability for any damage resulting from such use Intended use of the product also includes Observing all the notes in the op...

Page 10: ...daily visual check Also visually check the electrical components of the CSM once a month Replace any loose connections or damaged cables immediately 1 7 Training and instruction of personnel The CSM may only be operated by properly trained and instructed personnel Clearly determine which personnel are responsible for what Trainees may only use the CSM when supervised by an experienced individual I...

Page 11: ...m the power supply Pull the power plug before performing work on live parts 1 10 CSM modification Do not modify the design of the CSM without the prior consent of the manufacturer Immediately replace any unit components which are not in perfect condition Only use original OEM spare parts and consumables If you use third party components we cannot guarantee that they have been designed and manufact...

Page 12: ...orts are sealed so that the unit remains clean while in transit When receiving and unpacking the unit check it for damage in transit Dispose of the packing material as specified by law or national regulations or recycle it 2 2 Storing the CSM Store the CSM in a clean dry place Drain the unit completely before putting it into extended storage The maximum storage duration is 6 months After that the ...

Page 13: ...nit The following items are included Item Pc Description 1 1 ContaminationSensor CS 1000 series 2 1 Manometer including adapter 1 Technical documentation consisting of Operating and Maintenance Instructions CSM 1000 Operating and Maintenance Instructions CS 1000 Series Operating and Maintenance Instructions CoCoS 1000 Operating and Maintenance Instructions AS 1000 optional Calibration certificate ...

Page 14: ...e the greatest possible pressure This is done using a downstream pressure relief valve But because pressurized air cannot be immediately dissolved in oil a path is provided between the pump and the sensor With highly viscous oil and extremely high amounts of air an air bubble can get stuck directly behind the pump so that it does not rise and flow out through the conduit The pump is unable to pump...

Page 15: ...ar 5 Test point 2 6 Pressure relief valve 7 Throttle valve 8 CS 1000 series 9 Suction strainer 400 µm 10 Suction port connection IN 11 Return port connection OUT 12 AquaSensor 1000 optional 13 Leakage connection LEAKAGE only with CSM1xxx 2 HYDAC Filtertechnik GmbH en Page 15 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 16: ... on order 3 Test point 1 4 Pressure relief valve 60 bar 5 Test point 2 6 Pressure relief valve 7 Throttle valve 8 CS 1000 series 9 Suction strainer 400 µm 10 Suction port connection IN 11 Return port connection OUT 12 AquaSensor 1000 optional 13 Leakage connection LEAKAGE only with CSM1xxx 2 HYDAC Filtertechnik GmbH en Page 16 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 17: ...CSM 1000 Series 4 4 Dimensions CTU 1xxx 1 4 5 Dimensions CTU 1xxx 2 HYDAC Filtertechnik GmbH en Page 17 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 18: ...cting the CSM hydraulically and electrically 5 1 Hydraulic connection CSM1xxx 1 CSM1xxx 2 IN Suction port OUT Return port connection LEAKAGE Leakage connection HYDAC Filtertechnik GmbH en Page 18 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 19: ...t conduits and hydraulic oil Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the pump and the oil level in the tank as minimal as possible Hoses must be suitable for minimum suction pressures of 0 5 bar Avoid constrictions in connecting pipelines because they reduce capacity and increase the risk of cavitation The nominal width o...

Page 20: ...ominal size of the connecting lines must be at least as large as the inlet outlet port sizes of the unit in order to prevent an excessively high pressure loss Suction connection to the tank must be made so that it is always below the oil level 5 2 2 Return port connection OUT NOTE The return line connection OUT must never be obstructed or closed off The pressure may not exceed 5 bar The CSM will b...

Page 21: ...voltage and frequency information on the rating plate must coincide with the voltage supply present The drive motor must be protected from overloading in accordance with VDE 0113 Check the rotational direction to do this start the motor by switching it on for a short time jog mode The rotational direction is indicated by an arrow on the fan cover To change the direction of rotation commutate two p...

Page 22: ...5 4 Electrical connection of the ContaminationSensor CS1000 For more information refer to the ContaminationSensor operating and maintenance instructions included 5 5 Electrical connection of the AquaSensor AS1000 For more information refer to the AquaSensor operating and maintenance instructions included ...

Page 23: ...it still has to be set The pressure relief valve B and the throttle valve A are completely open when the unit is shipped 6 1 Required tools and measuring instruments Open jawed wrench size 22 mm Open jawed wrench size 13 mm Allen wrench size 4 mm Manometer 0 60 bar including adapter included HYDAC Filtertechnik GmbH en Page 23 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 24: ...he CSM B A 2 1 A B 2 Turn the throttle valve A in a clockwise direction until it is completely closed Connect the manometer to the test point 1 HYDAC Filtertechnik GmbH en Page 24 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 25: ...ContaminationSensor CS input Max 60 bar Remove the head nut from the pressure relief valve B Release the counter nut Rotate the setting screw on the pressure relief valve B using the SW4 Allen key wrench the pressure to 40 bar with maximum operating medium viscosity HYDAC Filtertechnik GmbH en Page 25 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 26: ...nt 1 and connect it to test point 2 Now open the throttle valve A a little until the manometer registers a pressure drop Pressure is 0 5 bar less than when the throttle valve is completely closed Remove the manometer from the test point 2 Seal both test points 1 2 using the attached dust cap HYDAC Filtertechnik GmbH en Page 26 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 27: ...supply and protect the entire system from being inadvertently switched on when performing maintenance inspection or repair work Secure all operating media against accidental start up Always check the safety devices to see that they function properly after performing maintenance work Check that released threaded joints were refit tightly 24 hrs or daily 500 hrs or monthly 3000 hrs or twice per year...

Page 28: ...flushing it with compressed air The torque moment of the socket 1 amounts to 27 Nm 4 3 2 1 Item Description 1 Endplate 2 O ring p no see Spare parts list 3 Suction strainer 400 µm p no see Spare parts list 4 Strainer collet 7 2 Disposing of the CSM When disposing of the unit or any of its individual subassemblies comply with local guidelines and regulations regarding occupational safety and enviro...

Page 29: ...eck the electrical connection plug cable and socket For CS1000 error messages refer to the corresponding chapter in your CS1000 operating and maintenance manual 9 Spare parts list Item Part no Pc Description Material 3135672 3 Swivel foot 80 278475 1 Suction strainer 400 µm 90 601981 1 O ring for suction strainer FPM 140 10 1 Gear pump 140 30 6032344 1 Pump carrier 140 40 6007191 1 Link block 140 ...

Page 30: ... AquaSensor connection cable with plug length 2 m 1 AquaSensor connection cable with plug length 5 m On request 9 1 Spare arts diagrams 140 50 140 30 140 40 140 10 80 90 HYDAC Filtertechnik GmbH en Page 30 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 31: ...ction height 500 mm Sealing material NBR FPM Suction port connection IN G G Return line connector OUT G G Leakage connection LEAKAGE G Depending on design Electrical data CSM1xxx x x W N X60 O60 Voltage delta connection 230 V 50 Hz 3 Ph 265 V 60 Hz 3 Ph Voltage Y connection 400 V 50 Hz 3 Ph 460 V 60 Hz 3 Ph Current consumption 1 23 A 0 71 A 1 18 A 0 68 A Nominal power 0 18 kW 0 21 kW Duty cycle 10...

Page 32: ...mption 0 71 A 0 41 A 0 57 A 0 33 A Nominal power 0 18 kW 0 18 kW Duty cycle 100 100 Speed 1425 rpm 1755 rpm IP class IP55 IP55 Insulation class F F Viscosity range 3 to 3000 mm s 3 to 3000 mm s Total volumetric flow in ml min CSM1xxx 1 90 CSM1xxx 2 180 CSM1xxx 1 110 CSM1xxx 2 220 Weight 18 kg 18 kg HYDAC Filtertechnik GmbH en Page 32 BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 33: ...CSM 1000 Series HYDAC Filtertechnik GmbH en Page 33 11 Model code BeWa CSM1000 3265074d en 2012 09 20 doc 2012 09 20 ...

Page 34: ...Notes ...

Page 35: ...Notes ...

Page 36: ...chnology Division Industriegebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Tel 49 0 6897 509 01 Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E mail filtersysteme hydac com ...

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