HYDAC FILTER SYSTEMS FCU1315 Operating And Maintenance Instructions Manual Download Page 128

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HYDAC FILTER SYSTEMS

Performing maintenance

BeWa FCU1315 4168086b

117 /

8. Performing maintenance

Carry out the specified configuration, maintenance and inspec-

tion work every six months or, at the latest, when an error mes-

sage or malfunction makes it necessary.

The hydraulic system must be depressurized before per-

forming any work on the hydraulic system.

The FCU is to be disconnected from the power supply and pro-

tected against being inadvertently switched back on when per-

forming any maintenance, servicing, inspection or repair work.

Check all previously loosened screwed fittings to see that they

have been properly secured.

8.1. Maintenance table

D
ail
y

W
e
ek
ly

E
ve
ry
6
M
o
nt
hs

A
s
re
q
ui
re
d

E
ve
ry
3
ye
ar
s

Additional
infor- mation

Cleaning/
chang- ing the
strainer

8.4.
2

Cleaning /
chang- ing the
flow con- trol
valve

8.3

Calibrating FCU

WARNING

The hydraulic system is under pressure during operation

Danger of bodily injury

Summary of Contents for FCU1315

Page 1: ... FluidControl Unit Operating and Maintenance Instructions English translation of original instructions Document No 4168086b 1 17 2019 Follow these instructions for proper and safe use Keep for future reference ...

Page 2: ...r Contact address HYDAC FILTER SYSTEMS GMBH Industriegebiet 66280 Sulzbach Saar HYDAC FILTER SYSTEMS GMBH Justus von Liebig Str Werk 20 66280 Sulzbach Saar Germany Germany E mail filtersystems hydac com Homepage www hydac com Court of Registration Saarbrücken HRB 17216 Executive director Mathias Dieter Dipl Kfm Wolfgang Haering Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sul...

Page 3: ...1 HYDAC FILTER SYSTEMS 2 BeWa FCU1315 4168086b ...

Page 4: ...1 3 2 Design of Warning General Safety Information 12 3 3 Safety symbols pictograms 12 3 4 Observe regulatory information 15 3 5 Stoppage in an emergency EMERGENCY STOP 15 3 6 Fire fighting extinguishing a fire 15 4 Overview 16 4 1 Counting contaminant particles optically light blockade procedure 18 4 2 Proper Designated Use 20 4 2 1 Periodic intermittent duty operating mode S3 21 4 3 Improper Use...

Page 5: ...a FCU1315 4168086b iii 4 5 1 Model Code 27 4 6 Technical Data 28 4 7 Dimensions 31 4 8 Hydraulic circuit 32 4 9 Opening closing the case 33 4 1 0 How it works 34 5 Transporting storing the FCU 36 5 1 Preparing the FCU for transport 36 ...

Page 6: ...turn hose 43 6 3 Configuring setting FCU PowerUp 44 6 3 1 DAT TIM Setting the date time 45 6 3 2 ADRESS Set bus address 46 6 3 3 DEL MEM Deleting the measurement report memory 47 6 3 4 M TIME Set measuring time 48 6 3 5 CALIB Selecting the calibration type 49 6 3 6 DFAULT Reset to default settings 50 6 3 7 CANCEL Cancel 51 6 3 8 SAVE Saving settings data 52 6 3 9 Factory settings 53 6 4 Connecting...

Page 7: ...ariables 64 7 1 4 Display service variables 65 7 2 Operating Setting measuring menu 66 7 2 1 RECORD Record measurements 67 7 2 2 MEMORY Displaying free measurement report memory 70 7 2 3 ED MPNT Change name of measurement point 71 7 2 4 TP UNIT Set temperature unit 73 7 2 5 CANCEL Cancel 75 7 2 6 SAVE Saving settings data 76 7 3 Select the operating modes measurement method according to the pressu...

Page 8: ...Table of HYDAC FILTER SYSTEMS iv BeWa FCU1315 4168086b en lq 7 3 2 Measuring up to max 45 bar 650 psi with hydraulic fluids 82 ...

Page 9: ...BatteryPack 95 7 7 Extracting the internal measured value memory 98 7 7 1 Extracting measurement reports via DATA interface 99 7 7 2 Extracting copying measurement reports via USB interface 102 7 7 3 Measurement reports via Bluetooth interface 108 7 8 Evaluating measurement records 110 7 8 1 Measurement record directories according to measurement point 110 7 8 2 Measurement report file names 110 7...

Page 10: ... strainer 118 8 3 Calibrating FCU 121 8 4 High pressure adapter maintenance 122 8 4 1 Cleaning changing the strainer 122 8 4 2 Cleaning changing the flow control valve 124 9 Rinsing cleaning the FCU 127 9 1 FCU flushing 127 9 2 Cleaning the FCU 130 10 Finding rectifying errors 131 11 Removing Disposal 138 12 Attachment 139 12 1 Finding spare parts accessories 139 12 1 1 Finding accessories 141 ...

Page 11: ...Table of HYDAC FILTER SYSTEMS Glossary 151 Index 152 vi BeWa FCU1315 4168086b en lq 12 2 Finding a Customer Service team 144 12 3 EC declaration of conformity 145 ...

Page 12: ...able harm to life physical in jury and damage to health If we negligently breach any mate rial contractual obligation our liability shall be limited to fore seeable damage Claims due to the Product Liability shall re main unaffected 2 1 Warranty For the warranty provided by us please refer to the Terms of Delivery They are made available to you at the conclusion of the contract at the latest You w...

Page 13: ...evised or changed 1 Short name of the product product name 2 Type of document 3 Language 4 Document no Index Date of printing 5 Supplementary instructions regarding the validity of the manual optional Please note that you can directly access information through the directories However this does not re lease you from the obligation to read this manual fully before commissioning 1 2 4 Short name of ...

Page 14: ...eWa FCU1315 4168086b 9 The manual contains a table of contents a list of tables and figures an index and a glossary You will find the following symbols in the manual as additional details Tip for handling the product Required tools ...

Page 15: ...rectives reg ulations and standards valid at the time of delivery and satis fies current safety requirements Any residual hazards are indi cated by the general safety information and are described in this manual Observe all safety and warning instructions attached to the product and keep them always complete and easily legible ...

Page 16: ...not avoided will result lethal or serious injury WARNING The signal word indicates a hazardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in mi nor or moderate injury NOTIC E NOTICE The signal word indicates a hazardous situation with ...

Page 17: ...ce of danger Consequence of the danger Measures to avert danger 3 3 Safety symbols pictograms The following are the safety symbols pictograms in this man ual They indicate specific dangers to persons property or to the environment Observe these safety symbols pictograms and act with particular caution in such cases Always keep all symbols pictograms intact and legible Warning signs used These sign...

Page 18: ...in stallation work and or maintenance work Hot surface warning Follow the instructions Disconnect before working Specialist personnel operators Such persons have had the corresponding spe cialist training and several years work experi ence They are able to assess and perform the work assigned to them they are also able to rec ognize potential hazards Specialist personnel Mechanic Such persons have...

Page 19: ...structions for example which indicate a par ticular danger to persons property or the environment Specialist personnel Electrician Such persons have specific specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Danger due to operating pressure ...

Page 20: ...ns organization specificregula tions 3 5 Stoppage in an emergency EMERGENCY STOP Disconnect the product from all sources of energy in an emer gency 3 6 Fire fighting extinguishing a fire Use a powder extinguisher that corresponds to fire class B as per EN 2 to extinguish any fires to fight fires Maintain a minimum safe distance from electrical components For a mains voltage of up to 1000 V the min...

Page 21: ...The internal data memory enables measurements to be recorded together with a time stamp The USB interface can be used to copy all measurements to a USB memory stick or to send them to a mobile device via Bluetooth where they can be analyzed using MS Excel or the FluMoS Fluid Monitoring software Additional features include Optical measurement of the degree of solid particle con tamination Capacitiv...

Page 22: ... networks with Load Dump fuse protec tion Network adapter 90 240 V AC 24 V DC 5 A included in the scope of delivery Operating pressure without high pressure adapter max 45 bar max 650 psi Operating pressure with high pressure adapter max 345 bar max 5000 psi Integrated pump for supplying the FCU with the fluid to be analyzed ...

Page 23: ...will be cast on the photo de tector This shadow causes a change in the electrical signal gener ated by the photo detector This change makes it possible to determine the size of the shadow cast by the particle and thus to gauge the size of the particle itself This procedure makes it possible to determine the cleanliness class according to ISO 4406 NAS 1638 and SAE AS 4059 The disruption factors of ...

Page 24: ...al peaks corresponds to the shadow cast by one particle The signal height or amplitude reflects the particle size Thresholds are used to classify the particle sizes 2 5 µm 5 15 µm 15 25 µm 25 µm or 4 µm c 6 µm c 14 µm c 21 µm c Fig 5 Signal amplitudes time Threshold values ...

Page 25: ...nts higher than 55 C 131 F u Flush the FCU with low viscosity mineral oils or mineral oil based raffinates e g diesel whose flash point is higher than 55 C 131 F uNever flush the FCU with universal thinners or other de greasing fluids u Observe the permissible viscosity range up to ISO VG 68 of 2 350 mm s 33 1622 SUS u Operate the FCU only in periodic intermittent duty S3 with a relative duty cycl...

Page 26: ...stallation com missioning usage handling storage maintenance repair use of unsuitable components or other circumstances for which the manufacturer is not responsible The manufacturer assumes no responsibility for determining the interfaces for installation in a system or the installation use or functionality of the product in this system 2 1 Periodic intermittent duty operating mode S3 Periodic in...

Page 27: ...DAC FILTER SYSTEMS 22 BeWa FCU1315 4168086b Fig 6 Operating mode S3 Periodic intermittent duty P N S 3 Nominal power operating mode S3 t time t0 Period t1 Operation t2 Cooling phase downtime C F Temperature ...

Page 28: ...ssureandreturn flow hoses uOperationatameasurementpointwithimpermissible pressure uOperationon24VDCon boardnetworkswithoutcentral Load Dump fuse u Operation with damaged connector cable u Operation with faulty damaged hoses u Operation with diesel in pressure operation 16 bar u Operation with diesel fuel permitted only with connected equipotential bonding voltage equalizing cable with the voltage ...

Page 29: ...ble bag for cables and hoses 1 Power supply primary 90 240 V AC secondary 24 V DC 5 A 4 Connection cable for power adapter Europe USA Canada UK Australia Japan 1 Suction tube end open 1 High pressure hose with screwed joint type 1620 color black L 2 m 1 High pressure adapter 1 Return hose transparent L 2 m 1 Voltage equalizing cable 1 Quick start manual 1 Document bag comprised of Operating and Ma...

Page 30: ...tification of the FluidControl Unit see the type label The type label displays the product ID and important technical data Fig 7 Type label Item Description 1 Type label for FCU 2 Model code for details see Model Code 27 3 Information regarding permis sible flash point of the fluids to be tested ...

Page 31: ...ow rate Flow rate Weight Weight when empty Viscosity range Permissible viscosity range Pressures Pressure specifications In Permissible pressure at port INLET Out Permissible pressure at port OUTLET Temperatures Temperature specifications Oil Permissible oil temperature range Ambient Permitted ambient tempera ture range Power Power consumption Voltage Voltage Current Current consumption ...

Page 32: ...5 µm can be switched to ISO4406 SAE AS 4059 D 4 µm c 6 µm c 14 µm c 21 µm c Housing 1 Plastic case with bag for mobile utilization Fluids 0 Hydraulic lubrication fluids based on mineral oil 5 Hydraulic lubrication fluids based on mineral oil and diesel in accordance with DIN EN 590 ASTM D975 4 D Options 4 Pump integrated U 24 V DC AS AquaSensor AS 1000 only 131x z without Power supply adapter 1 10...

Page 33: ...for solid particle contami nation ISO code SAE class NAS class Measured values for fluid temperature 25 to 100 C 13 to 212 F Measured values for water saturation 0 100 Measurement range Display of ISO code between 9 8 7 25 24 23 Calibrated within the range of ISO code 13 11 10 23 21 18 Accuracy Contamination sensor ISO code AquaSensor 3 FullScale Service Display FLOW DRIVE Measuring time config ur...

Page 34: ...4 HYDAC FILTER SYSTEMS 28 BeWa FCU1315 4168086b Hydraulic connections INLET Test connector type 1604 OUTLET DN7 nipple socket ...

Page 35: ... s i b l e operating pressure a t O U T L E T connection 0 0 5 bar 0 7 5 psi Measurement flow rate 30 500 ml min viscosity depen dent Permissible viscosity range 2 350 mm s 33 1622 Sus for hydraulic oil up to ISO VG 68 Suction height 1 m Suction tube INLET DN4 end open High pressure hose IN LET DN4 with screw connection for mea surement point 1620 color black Length 2 m Return hose OUTLET DN7 open...

Page 36: ...view BeWa FCU1315 4168086b 29 Power consumption 100 W Current consumption 4 A Operating mode S3 periodic intermittent duty as per DIN EN 60034 1 DIN VDE 0530 part 1 relating to a useful life of 10 minutes Relative duty cycle 40 ...

Page 37: ...ection class III low voltage protection General data Emission sound pres sure level LPA 70 db A Material of sealings FKM FPM Viton NBR Permitted temperature range of fluid 0 70 C 32 158 F Permitted ambient tem perature range 0 45 C 32 113 F Permitted storage tem perature range 40 80 C 40 176 F Permitted relative hu midity max 90 non condensing Weight when empty 13 kg ...

Page 38: ...HYDAC FILTER SYSTEMS Overview BeWa FCU1315 4168086b 31 7 Dimensions The FCU has the following dimensions Fig 9 Dimensions All dimensions in mm ...

Page 39: ...as the following hydraulic circuit Fig 10 Hydraulic circuit Item Designation 1 INLET gauge port type 1604 2 Suction strainer 400 µm 3 Gear pump 4 Electric motor 5 Pressure relief valve 6 Contamination sensor 7 Counter balance valve 8 AquaSensor 9 OUTLET DN7 quick coupling nipple ...

Page 40: ...w BeWa FCU1315 4168086b 33 9 Opening closing the case Open the FCU case by releasing the two clips Fig 11 Opening the FCU case Close the FCU using both clips Make sure that these audibly snap into place Fig 12 Closing the FCU case ...

Page 41: ...unted as measurement signals in the contamination sensor The evaluation module shows cleanliness classes continuously with the aid of the measuring signals of the optical sensor with respect to a measurement volume of 100 ml A defined pressure in the flow of oil is gener ated by the counter balance valve 7 This is used to minimize the air bubbles in the system which could skew the measure ment res...

Page 42: ...15 4168086b 35 The status display will indicate an error in the event that one occurs The evaluation module will recognize when the cause of error has been corrected and the unit will reset automati cally and resume the measurement operation ...

Page 43: ...U the USB stick is to be removed the power supply unit and the hoses are to be packed away neatly and or stored in the bag and the case is to be correctly sealed u Let the FCU and the hoses cool down To prepare the FCU for transport observe the following se quence 1 Undo the measurement hose from the measurement point 2 Use the switch to turn the internal pump off CAUTION Hot fluid at the connecti...

Page 44: ...nsporting storing the BeWa FCU1315 4168086b 37 3 Remove the USB stick should it be inserted 4 Close the USB socket with the corresponding cover 5 Remove the hose by turning counterclockwise from the INLET connection of the FCU ...

Page 45: ...ve on the quick action coupling Doing so enables the fluid in the hose to drain off rapidly Plug the two ends of the hose into one another after emptying is complete In this way you can ensure that no more fluid will leak from the hose during transport 7 Release the catch 1 and then pull the socket out of the connector 2 8 Close the FCU using both clips Make sure that both clips audibly snap into ...

Page 46: ...AC FILTER SYSTEMS Transporting storing the BeWa FCU1315 4168086b 39 5 2 Transporting the FCU Transport the FCU only when it is in closed position carry it flat or by the handle Fig 14 Transporting the FCU ...

Page 47: ...o stor age See the Rinsing the FCU chapter for details on rinsing the FCU Details regarding permissible storage conditions can be found in the Technical Data 28 chapter Store the FCU closed and in a horizontal position in a dry clean place If stored in a vertical position the FCU must not be exposed to any shaking or vibration Fig 15 Storing the FCU ...

Page 48: ... FCU 1 in ticker format Afterwards the firmware version will be shown for 2 seconds The internal sensors will be checked after that The display shows and the firmware of the sensors Fig 16 Connecting the power supply The self test is followed in the display by a countdown 3 The FCU is now ready for the measurement 4 Flashing in the displays and in dicates that the FCU is in a safety disconnection ...

Page 49: ...6 Putting the FCU into HYDAC FILTER SYSTEMS 42 BeWa FCU1315 4168086b Fig 17 Disconnecting the power supply ...

Page 50: ...tainer Fit the quick action coupling on the return hose to the nipple Make sure that the coupling snaps audibly into place on the nipple Make sure that the quick action coupling is firmly seated Fig 18 Plug in return hose Put the other end of the return hose into a depressurized con tainer or tank Fig 19 Detach return hose NOTICE Closed or blocked outlet at the connection OUTLET The FCU can be dam...

Page 51: ...button while the supply voltage is be ing plugged in PowerUp Exit the menu with out saving Scroll to and use the button for con firmation or wait 30 seconds without actuating a button PowerUp Exit the menu with Save Scroll to and con firm with the button For details see DAT TIM Setting the date time 45 ADRESS Set bus address 46 DEL MEM Deleting the measure ment report memory 47 M TIME Set measurin...

Page 52: ...6 Putting the FCU into HYDAC FILTER SYSTEMS 44 BeWa FCU1315 4168086b Tab 8 PowerUp Menu Press the button to switch to a sub menu CANCEL Cancel 51 SAVE Saving settings data 52 ...

Page 53: ... TIM If the date has never been set or if the buffer battery is flat the system date will be and the time will be The date format is year month day The time uses the 24 hour format hour minute Fig 20 DAT TIM Setting the date time Use the following buttons to set the date and time Change the values Change the position Confirm the changes Cancel and back ...

Page 54: ...red values via the data interface using the HSI protocol There are 26 bus addresses available from A Z Please note that each address may occur only once on any bus Fig 21 ADRESS Set bus address Use the following buttons to set the address Change the values Change the position Confirm the changes Cancel and back The factory setting of the bus address is ...

Page 55: ... in the internal measurement report memory uBackup copy all of the measurement reports to the USB memory stick before deletingthem Fig 22 DEL MEM Deleting the measurement report memory Push the following buttons for deletion Before deletion back up all of the measure ment records on the USB memory stick Confirm the changes Cancel and back Deletion of the measurement report memory NOTICE ...

Page 56: ...der M TIME Select the duration in the range from 10 to 300 seconds Use the following buttons to set the duration of the measurement Fig 23 M TIME Set measuring time Use the following buttons to set the duration of the measure ment Change the values Change the position Confirm the changes Cancel and back The factory setting is ...

Page 57: ...libration type Under CALIB select the desired calibration type either or The calibration type ISO SAE is based on ISO4406 SAE The calibration type ISO NAS is based on ISO4406 NAS Fig 24 CALIB Calibration selection Use the following buttons Change the values Confirm the changes Cancel and back ...

Page 58: ...eset to default settings Reset the FCU to the factory settings under DFAULT The fac tory settings can be found in chapter Factory settings 53 Fig 25 DFAULT Reset to default settings Use the following buttons Change the values Change the position Confirm the changes Cancel and back ...

Page 59: ...Putting the FCU into BeWa FCU1315 4168086b 51 7 CANCEL Cancel Use CANCEL CANCEL to discard all changes and exit the menu Fig 26 CANCEL Cancel Use the following buttons Change the position Confirm the changes Cancel and back ...

Page 60: ...ER SYSTEMS 52 BeWa FCU1315 4168086b 8 SAVE Saving settings data Use SAVE to store all of your changes and exit the menu Fig 27 SAVE Saving settings data Use the following buttons Change the position Confirm the changes Cancel and back ...

Page 61: ...ill cause the following factory settings to be loaded Tab 9 Factory settings The names of the measurement locations as well as all other settings are not affected by the reset value For details see ADRESS Set bus address 46 M TIME Set measuring time 48 CALIB Selecting the calibra tion type 49 Bluetooth Code 0000 Connecting Linking the FCU via Bluetooth 109 ...

Page 62: ...the voltage equalizing cable uUse the hoses included in the scope of delivery or the suc tion tube for measuring fluids uGuide the measured fluid backintoanoften well venti lated vessel below the liquidlevel The permissible types of diesel have a low conductivity This means that static charges can come about during flows through tubes or pipes which in the event of an uncontrolled electrostatic di...

Page 63: ...ad to spark formation which will become an ignition source for any ignitable mixtures that may be on hand The FCU has a safety disconnection that switches off the pump when the ambient temperature of 45 C is exceeded in the FCU If the safety disconnection is active then and will flash in the display for details see Finding rec tifying errors 131 6 5 Selecting the measurement location Select the me...

Page 64: ...STEMS 56 BeWa FCU1315 4168086b If the FCU is installed near the measurement point B avoid delayed measurement results and sedimentation particle de posits in the line While installing the inlet hose INLET make sure that no siphon C results ...

Page 65: ...nts The following operating elements can be found on the control panel Fig 28 Control panel operating elements 1 Display of ISO SAE NAS FLOW DRIVE with key board 2 Water saturation display 3 Fluid temperature display 4 ON OFF switch for the internal pump 5 3 pole connection for 24 V DC supply voltage 6 Data interface DATA 7 Connection OUTLET 8 Connection INLET ...

Page 66: ...HYDAC FILTER SYSTEMS Operation BeWa FCU1315 4168086b 57 9 USB interface with cover ...

Page 67: ...U1315 4168086b 10 Socket for connecting the voltage equalizing cable 11 Voltage equalizing cable 14 Fastener for the OUTLET connection when the case is closed 15 Holding down device 16 Bag for hoses and accessories Bluetooth interface ...

Page 68: ...us display Green Red In the event of a malfunc tion the status LED will show red and flash as code Details regarding this can be found in the Finding rectifying errors 131 chapter 2 Display Consists of a 6 digit dis play on which the selected measured values are out put 3 Measured variable 4 Service variable Indicates the respective measured variable pre sented in the display e g Indicates the res...

Page 69: ...rview 5 Unit The units for the fluid tem perature display Keyboard Description Go one level down Confirmation of a changed value lowest level Confirm in order to save changes or discard them top level Go one level up back Cancel no values changed Change values at the lowest levels If you are at the lowest menu level the display will flash Scroll through the display Scroll through the menu Select p...

Page 70: ...ion BeWa FCU1315 4168086b 61 See also Finding rectifying errors 131 2 Scrolling through the display Depending on the selected type of calibration in the Power Up menu you can scroll through the following dis plays using the keys ...

Page 71: ... See also Finding rectifying errors 131 1 Displays with ISO SAE The following displays are available Tab 11 Displays with ISO SAE Display Description 3 digit ISO code SAE Class A SAE Class B SAE Class C SAE Class D SAE Max Flow status LED current in ...

Page 72: ...8086b 63 2 Displays with ISO NAS The following displays are available Tab 12 Displays with ISO NAS Display Description 3 digit ISO code NAS 2 5 µm channel NAS 5 15 µm channel NAS 15 25 µm channel NAS 25 µm channel NAS Max LED current in Flow status ...

Page 73: ...E The measured variable is updated depending on the set mea suring time The presentation takes the form of a channel of the SAE class Example SAE class A 13 4 3 3 Measured variable NAS The measured variable is updated depending on the set mea suring time The presentation takes the form of a channel of the NAS class Example NAS class channel 15 25 13 2 3 4 Measured variable Water Saturation The int...

Page 74: ...the light source power The service variables are not cali brated 4 1 Service variable Flow Flow contains the display indicating whether the flow is in the permissible range Example Flow rate OK 4 2 Service variable Drive Display of the light source efficiency 1 100 with which the ContaminationUnit currently works Example Light source effi ciency 42 ...

Page 75: ... Start the measuring menu Press the button Exit the measuring menu with out saving Scroll to and use the button for con firmation or wait 30 seconds without actuating a button Save and exit the measuring menu Scroll to and con firm with the button For details see RECORD Record measurements 67 MEMORY Displaying free mea surement report memory 70 ED MPNT Change name of mea surement point 71 TP UNIT ...

Page 76: ...7 HYDAC FILTER SYSTEMS 66 BeWa FCU1315 4168086b ...

Page 77: ...nts Under RECORD you define under which of the 20 available names of the measurement locations the measurement reports will be stored Fig 30 RECORD Record measurements Use the following buttons Fig 31 MPNT xx Change the values Change the position Confirm the changes Cancel and back ...

Page 78: ... designation at will maximum 6 characters as described under ED MPNT Fig 32 MPNT00 xx Select STP STA to create a new measurement report file in the internal measurement report memory under a new measure ment point designation Confirm with thebutton after which the display will jump to Confirm once more by pressing the key Change to the next measurement point Change the position Confirm the changes...

Page 79: ...YDAC FILTER SYSTEMS Operation BeWa FCU1315 4168086b 69 Fig 33 Restarting the STP STA measurement report Use the following buttons Change the values Change the position Confirm the changes Cancel and back ...

Page 80: ...eport memory in If there is no more memory available no measurement reports can be saved uCheck the measurement report data memory regularly dependingonfrequencyofuse forfreememoryspace Fig 34 MEMORY Displaying the free measurement report memory Use the following buttons Confirm the changes Cancel and back NOTICE No free measurement report memory Data loss ...

Page 81: ...esignation with ED MPNT You have a maximum of 6 characters available for the measurement point designation Example TEST01 EXCA VATOR CRANE02 etc Fig 35 Changing the ED MPNT measurement point designation Push the following buttons for deletion Change the values Change the position Confirm the changes Cancel and back Change the values ...

Page 82: ...after confirmation of the buttons The empty space is located between 9 and A and can be ad justed only from the 6th position to the left This means it is possible to enter a measurement point designation with less than six characters Change the position Confirm the changes Cancel and back ...

Page 83: ...e units to display the fluid tempera ture You have the choice between degrees Celsius C and de grees Fahrenheit F Fig 36 TPUNIT Setting the temperature unit Use the following buttons Fig 37 TPUNIT setting degrees Celsius Change the values Change the position Confirm the changes Cancel and back Change the values ...

Page 84: ...7 HYDAC FILTER SYSTEMS 74 BeWa FCU1315 4168086b Change the position Confirm the changes Cancel and back ...

Page 85: ...TEMS Operation BeWa FCU1315 4168086b 75 5 CANCEL Cancel Use CANCEL CANCEL to discard all changes and exit the menu Fig 38 CANCEL Cancel Use the following buttons Change the position Confirm the changes Cancel and back ...

Page 86: ... 76 BeWa FCU1315 4168086b 6 SAVE Saving settings data Use SAVE to store all of your changes and exit the menu Fig 39 SAVE Saving settings data Use the following buttons Change the position Confirm the changes Cancel and back ...

Page 87: ...able in accordance with the prevailing operating pressure Tab 14 Selecting the operating mode measurement method Fluid Pressure at the measuremen t point Operating mode measurement method for details see Dies el Oil 0 bar 0 psi Measuring from unpressurized containers 78 Diesel 1 16 bar 14 232 psi Measuring diesel fuel up to max 16 bar 232 psi 85 Oil 1 45 bar 14 650 psi Measuring up to max 45 bar 6...

Page 88: ...82 Measuring in the range 5 to 345 bar 217 to 5000 psi with oil 88 Measuring from unpressurized containers 78 1 Measuring from unpressurized containers To measure permissible oil or diesel fuel from depressurized containers proceed as follows Required hoses Return hose Suction tube A or suction hose B hose adapter ...

Page 89: ...HYDAC FILTER SYSTEMS Operation BeWa FCU1315 4168086b 79 Fig 40 Operating mode Measurement at 0 bar with suction tube A ...

Page 90: ...valid and direct measurements prime the FCU To do this draw in approx 120 ml fluid via the inlet hose in order to completely fill the hydraulic circuit and the inlet hose If the FCU is not primed an air oil mixture at the start of measurement will flow through the FCU The sensor will interpret this air oil mixture as par ticulate soiling and will thus falsify the measure ment result For an initial...

Page 91: ...e suction hose color clear transparent with the INLET of theFCU Place the other end of the suction hose color clear transparent into a depressurized container This completes the hydraulic installation 2 Switch on the internal pump The FCU will start with the measurement ...

Page 92: ... work on the product uIfthepressurizedconnectionisconnectedtothehydraulic system hydraulic fluid will flow through the FCU u Make sure that the specified sequence is followed u Never seal the connection OUTLET uPut the free end of the OUTLET return hose into an un pressurized container uWhenoperating alwaysobservethepermissibleoperating pressure Required hoses Return hose High pressure hose NOTICE...

Page 93: ...r Putting the FCU into operation 41 1 Check the pressure at the measurement location The existing pressure must be in the range of 1 45 bar 14 650 psi WARNING If the pressure is greater than 45 bar 650 psi then use the high pressure adapter 2 Connect the entry hose color black with the INLET connection of the FCU 1 Rotate the measurement coupling clockwise 2 to the connection and tighten it by han...

Page 94: ...Wa FCU1315 4168086b 3 Connect the other end of the INLET pressure hose to the measurement point of the system 4 Switch on the internal pump The hydraulic installation of the FCU is complete The FCU will start with the measurement ...

Page 95: ...ssurizedconnectionisconnectedtothehydraulic system oil will flow through theFCU u Make sure that the specified sequence is followed u Never seal the connection OUTLET uPut the free end of the OUTLET return hose into an un pressurized container uWhenoperating alwaysobservethepermissibleoperating pressure Required hoses Return hose High pressure hose NOTICE If the operating pressure exceeds 45 bar 6...

Page 96: ...bserved You have performed all of the steps listed in chapter Putting the FCU into operation 41 and set up the equipotential bonding 1 Check the pressure at the measurement location The existing pressure must be within the range of 0 16 bar 0 232 psi WARNING If the pressure is greater than 16 bar 232 psi then a measurement is not permitted ...

Page 97: ...ection of the FCU 1 Rotate the measurement coupling clockwise 2 to the connection and tighten it by hand 3 Connect the other end of the INLET pressure hose to the measurement point of the system 4 Switch on the internal pump The hydraulic installation of the FCU is complete The FCU will start with the measurement ...

Page 98: ...izedconnectionisconnectedtothehydraulic system oil will flow through theFCU u Make sure that the specified sequence is followed u Never seal the connection OUTLET uPut the free end of the OUTLET return hose into an un pressurized container uWhenoperating alwaysobservethepermissibleoperating pressure Required hoses adapters Return hose High pressure hose High pressure adapter NOTICE Operating press...

Page 99: ...ave performed all of the steps listed in chapter Putting the FCU into operation 41 1 Check the pressure at the measurement location The existing pressure must be in the range of 15 345 bar 217 5000 psi WARNING If the pressure is greater than 345 bar 5000 psi abort the measurement attempt 2 Screw the high pressure adapter onto the INLET con nection of the FCU ...

Page 100: ...on of the FCU 1 Rotate the measurement coupling clockwise 2 to the connection and tighten it by hand 4 Connect the other end of the INLET pressure hose to the measurement point of the system 5 Switch on the internal pump The hydraulic installation of the FCU is complete The FCU will start with the measurement ...

Page 101: ... erating Setting measuring menu 66 Select a corresponding operating mode for the pressure see Select the operating modes measurement method according to the pressure involved 77 1 Switch on the pump at the switch The pump conveys the fluid for analysis through the FCU 2 After the set measurement time the result is shown on the display and the status LED lights up green perma nently 3 Switch the pu...

Page 102: ...168086b 5 Restarting resetting To restart or reset the FCU remove the power supply to the FCU for 10 seconds Press the catch 1 on the connector and then pull 2 the con nector out Insert the connector into the socket until it audibly snaps in ...

Page 103: ... electrical supply net work The technical details for the BatteryPack can be found in the corresponding instructions With the locking pin 2 the BatteryPack 1 is held securely in the mounting rails 3 during transport Fig 45 BatteryPack overview For operation with the BatteryPack fit the connector into the socket labeled DC IN of the FCU 1 BatteryPack 2 Indexing plunger 3 Mounting rails ...

Page 104: ...7 HYDAC FILTER SYSTEMS 94 BeWa FCU1315 4168086b Fig 46 BatteryPack in operation ...

Page 105: ...nnector A from the socket on the Bat teryPack 2 Insert the BatteryPack into the mounting rails from above 3 Pull the locking pin 1 Guide the BatteryPack down to the lower stop in the guide rails 2 Release the locking pin 3 A spring will return the lock ing pin to its original position thus securing the Battery Pack Check the BatteryPack is sufficiently tight secured ...

Page 106: ...7 HYDAC FILTER SYSTEMS 96 BeWa FCU1315 4168086b 4 Insert the connector into the socket on the BatteryPack The BatteryPack is securely stored and ready for trans portation or operation ...

Page 107: ... 5 Remove the connector from the socket 6 Pull the locking pin out to unlock the BatteryPack 1 Slide the BatteryPack upwards 2 7 Pull the BatteryPack up and out of the mounting rails Then insert the connector back into the socket on the BatteryPack The BatteryPack is removed from the FCU ...

Page 108: ... records To transfer the data the target system e g PC or USB stick has to have at least 10 MB of capacity free The FCU provides you with the following interfaces for reading the measurement memory Tab 15 Extracting the measured value memory Available interfaces For details see chapter DATA interface Extracting measurement re ports via DATA interface 99 USB interface Extracting copying measure men...

Page 109: ...re ment reports The DATA interface communicates in the HSI protocol 1 Pins used on the DATA interface HYDAC Sensor Interface HSI The HSI interface has connection plug M12x1 5 pole in ac cordance with DIN VDE 0627 Fig 47 5 pole connec tion Tab 16 Pins used on the interface 5 pole Pin Assignment 1 Not connected 2 Not connected 3 Not connected 4 GND 5 HSI 6 Shield ...

Page 110: ...7 HYDAC FILTER SYSTEMS 100 BeWa FCU1315 4168086b 2 Connecting the FCU with CSI B 2 The FCU can be connected to a PC using the CSI B 2 kit Fig 48 FCU CSI B 2 ...

Page 111: ...owing portable data recorders HMGs can be used to give a readout of the FCU via the DATA interface HMG 510 with firmware version 2 release 15 or higher HMG 3000 with firmware version 2 release 1 or higher HMG 4000 See the operating instructions for the HMG for further details Fig 49 FCU HMG ...

Page 112: ...Do notcopy the measurement reports from the internal memory during an ongoingmeasurement uUse only a USB memory stick with 10 MB free memory space Format the USB memory stick prior to its first use To do that insert it into a free USB port on your PC Then change to the file manager e g Explorer and format the stick in FAT32 format You will find details of this in the documentation of your operatin...

Page 113: ...xample on a PC with an operating system We recommend using the HYDAC USB mem ory stick which we successfully tested for many PC operating system combinations HYDAC accepts no guarantee or liability for the functionality and compatibility of the USB mem ory stick with your system We do not offer sup port or replacements in this case ...

Page 114: ...ick into the USB socket Note that the USB memory stick fits into only one position in the socket NOTICE Do not insert the USB memory into the USB socket with force 3 After inserting the USB memory stick the FCU will de tect it and immediately start copying the measurement data 4 You can see the number of the measurement records to be copied in the left display example 339 You can detect the number...

Page 115: ...unction is especially suited to the synchro nization of the copied data with the FCU s internal memory The existing records will be displayed After successfully copying the records the following message will appear on the display 5 Remove the USB memory stick from the USB socket 6 Close the cover to the USB socket 1 by turning it clock wise 2 The measurement reports from the internal measured data...

Page 116: ... the display To remedy faults proceed as follows St e p Description 1 Insert the USB memory stick in your PC and delete all data 2 Put the USB stick back in the USB socket of the FCU The download will start automatically 3 a If the error recurs go to step 4 b If the error does not recur go to step 11 4 Insert the USB stick in your PC and reformat it 5 Put the USB stick back in the USB socket of th...

Page 117: ...ur go to step 11 7 Use a different compatible USB memory stick 8 Put the USB stick back in the USB socket of the FCU The download will start automatically 9 a If the error recurs go to step 10 b If the error does not recur go to step 11 1 0 Contact the HYDAC Service Department ...

Page 118: ...HYDAC FILTER SYSTEMS Operation BeWa FCU1315 4168086b 107 Ste p Description 11 The download has been successfully completed ...

Page 119: ...Bluetooth Version 1 2 Class 3 Bluetooth Version 1 2 is less sensitive to static disturbances e g WLAN the maximum data transfer rate is 732 2 kBit s Class 3 a maximum power of 1 mW or 0 dBm is sufficient for a 10 m area outdoors This distance is strongly dependent on disruptions and obstacles in the vicinity Fig 50 Bluetooth interface ...

Page 120: ...alues can be read out e g via FluMoS The HSI protocol is used to communicate with the FCU The data transfer through the Bluetooth connection is depen dent on your PC hardware and on the software installed on it There are a multitude of Bluetooth modules and software driv ers on the market that do not completely fulfill the specifica tions of IEEEE 802 15 Tab 17 Bluetooth Code Password The Bluetoot...

Page 121: ... measurement point Fig 51 Explorer presentation of measurement record directories 2 Measurement report file names The file name of measurement reports is comprised of the date YY year MM month DD day and a continuous counter as file extension A new record is created On request by After a restart of the FCU see Restarting resetting 92 After a copying download of the measurement reports to the USB m...

Page 122: ...HYDAC FILTER SYSTEMS Operation BeWa FCU1315 4168086b 111 Tab 18 Example Measurement report file names Y Y _ M M _ DD Incremental number 1 8 _ 08 _ 23 028 ...

Page 123: ...values e g 0 1 or 1 Fig 52 View of measurement report in Excel Details regarding the State column can be found in the Find ing rectifying errors 131 chapter The values for SAE A D or NAS 2 25 as well as the tempera ture units are defined by the FCU settings You can set your PC in such a way that you will need to use MS Excel to open this file exten sion in the future To accomplish this open the re...

Page 124: ...umbers will be shown as dates To correct the presentation proceed as follows 1 Start Excel 2 Now execute the Open command via the menu bar Open the desired measured data file 3 The Text Conversion Wizard appears 4 Text Conversion Wizard Step 1 of 3 Check the settings Confirm the window by pressing the Next button Text conversion assistant step 1 of 3 Separated Continue ...

Page 125: ...U1315 4168086b 5 Text Conversion Wizard Step 2 of 3 Check the settings Confirm the window by pressing the Next button 6 Text Conversion Wizard Step 3 of 3 Press the Next button Tab stop Textrecognition character Continue Text conversion assistant step 3 of 3 Standard Other ...

Page 126: ...e decimal point and the comma as the separation character for 1000s Confirm the changes with the OK button Text conversion assistant step 3 of 3 Data format of the columns Standard Finish 8 Click on the Finish button to complete the import of the measurement data The decimal points will now be presented correctly Decimal point 1000er separator OK ...

Page 127: ... reports measurement data FluMoS light is available as freeware on the CD included in the delivery or as a download The link for the download can be found on the homepage un der www hydac com You can obtain FluMoS professional as an accessory for an additional charge See chapter Finding accessories 141 You can get FluMoS mobile for your Android mobile device on the Google Play Store ...

Page 128: ...r supply and pro tected against being inadvertently switched back on when per forming any maintenance servicing inspection or repair work Check all previously loosened screwed fittings to see that they have been properly secured 8 1 Maintenance table D ail y W e ek ly E ve ry 6 M o nt hs A s re q ui re d E ve ry 3 ye ar s Additional infor mation 9 1 FCU flushing 1 9 2 Cleaning the FCU 1 8 4 1 Clea...

Page 129: ...HYDAC FILTER SYSTEMS Performing maintenance BeWa FCU1315 4168086b 117 ...

Page 130: ...icles Clean the suction screen regularly If the FCU is blocked or there is no flow through the FCU clean the suction screen without delay u Never use the FCU without a suction strainer u Clean the suction screen regularly To check clean the suction strainer proceed as follows Remove all of the hydraulic and electrical connections to the FCU 1 Loosen the INLET connector with a wrench 19 mm by turni...

Page 131: ...ti clockwise 3 Put a finger in the opening 4 and pull out the suction screen upwards 5 Clean the suction screen by blowing it out with com pressed air 6 Before reassembly check that the sealing ring for the connector is undamaged Replace it if necessary 7 Moisten the sealing ring C with fluid before screwing it into place ...

Page 132: ...uction screen back into the opening 9 Manually screw the INLET connector in clockwise 10 Using a wrench 19 mm to tighten the INLET con nector by turning it clockwise Tighten the connector with a torque of 25 Nm The replacement cleaning of the suction strainer is com plete ...

Page 133: ...21 8 3 Calibrating FCU Calibrate the FCU in accordance with ISO 9000 for device measurement We recommend a recalibration of the FCU at least every 3 years For calibration contact HYDAC Service the locations in your area can be found on our homepage under www hydac com ...

Page 134: ...eck and clean the strainer and the flow control valve in accordance with the following chapters Fig 53 High pressureadapter 1 Cleaning changing the strainer Clean this strainer B in the high pressure adapter at least ev ery six months or more frequently if heavy soiling makes it necessary Fig 54 Cleaning changing the strainer in the high pressure adapter 2x Wrench 22 mm 1x screwdriver 9x1 mm or sp...

Page 135: ...rn ing it counterclockwise Then unscrew the strainer B counterclockwise with a screwdriver or the special tool see chapter Finding ac cessories 141 2 Clean strainer B and then blow it out with compressed air 3 To fit the strainer B screw it in clockwise to union D using a screwdriver or the special tool 4 Then check the sealing ring on the coupling A for dam age Replace it them if necessary 5 Scre...

Page 136: ...5 0 7 l min If the necessary flow rate through the high pressure adapter is not achieved then the flow control valve will have to be cleaned or replaced Fig 55 Cleaning changing the flow control valve in the high pressure adapter 2x Wrench 22 mm 1x special tool see chapter Finding accessories 141 A Test point B Strainer C Flow control valve D Screw connection ...

Page 137: ...er B and then blow it out with compressed air 4 Also unscrew the flow control valve C counterclock wise with a screwdriver or the special tool see Finding accessories 141 chapter 5 To install the new flow control valve C screw it firmly clockwise into the union D with a screwdriver or the special tool 6 Screw the strainer B clockwise into the union D using a screwdriver or the special tool 7 Then ...

Page 138: ...8 Performing HYDAC FILTER SYSTEMS 126 BeWa FCU1315 4168086b The cleaning replacement of the flow control valve is complete The high pressure adapter is ready for opera tion ...

Page 139: ...n the following 9 1 FCU flushing Flush the FCU after each use but at least daily with cleaned mineral oil Rinse the FCU immediately if you have measured unfiltered oil or oil with a viscosity 200 mm s or if the measured values seem unusually high or low uFlush the FCU withlow viscositymineral oilsor mineral oil based raffinates with flash points higher than 55 C 131 F uNever flush the FCU with uni...

Page 140: ...86b 2 Connect the return hose to the FCU and put the free end into a container for the used fluid 3 Mount the suction hose on the INLET connection of the FCU Place the suction hose into the reservoir with filtered fluid 4 Use the switch on the FCU to turn its pump on ...

Page 141: ...rity values are displayed during the rinsing procedure These values are not correct but nonetheless should drop during the flushing procedure 6 Once the 0 5 liters have been sucked up switch off the pump The FCU flushing procedure is complete The FCU is ready for operation ...

Page 142: ...LTER SYSTEMS 130 BeWa FCU1315 4168086b 9 2 Cleaning the FCU Clean the control panel and the case with a clean moist cloth u Use only water NOTICE Chemical or abrasive cleaning agents The operating interface will be damaged destroyed ...

Page 143: ... the measurement report The following malfunctions are output in the display and via the flash code of the status LED Error codes Description 0 Ready Sensor equipment is work ing 2 Minor fault WARNIN G Sensor equipment continues to work WARNING is automatically re set by the FCU 3 Moderate fault Sensor equipment status is fault Restarting resetting 92 4 Serious fault The sensor or equipment is fau...

Page 144: ...ors BeWa FCU1315 4168086b 131 Disruption error LED Status LED Display Error code Status Possible causes Solution LED Off Status LED Display Error code No display No function Check the power supply to the FCU Contact the HYDAC Service Department ...

Page 145: ...easurements LED Red Status LED Display Error code 2 The FCU is below its mea surement range ISO 9 8 7 It is currently not possible to determine the cleanli ness of the oil or its flow rate You can make further mea surements LED Red Status LED Display Error code 2 It is not possible to deter mine the flow rate The FCU is in an undefined state Switch the pump on W a i t f o r a f e w measurement cyc...

Page 146: ...10 Finding rectifying HYDAC FILTER SYSTEMS 132 BeWa FCU1315 4168086b LED Red The FCU is above its range of measurement ISO 25 24 23 Filter the oil to improve its cleanliness ...

Page 147: ...HYDAC FILTER SYSTEMS Finding rectifying errors BeWa FCU1315 4168086b 133 ...

Page 148: ...etermine the cleanli ness of the oil or its flow rate LED Red The installed sensors are Restart the unit See Restart Status LED not found ing resetting 92 If the fault recurs contact HY DAC service department Error code 3 LED Red The contamination sensor Restart the unit See Restart Status LED Display is causing a moderate er ror ing resetting 92 If the fault recurs contact HY DAC service departme...

Page 149: ...HYDAC FILTER SYSTEMS Finding rectifying errors BeWa FCU1315 4168086b 133 LED Red Status LED The contamination sensor is causing a moderate er ror Restarttheunit See Restart ing resetting 92 ...

Page 150: ...play Error code 4 If the fault recurs contact HY DAC service department LED Red The AquaSensor is outside Wait for a few more measure Status LED of its measurement range ment cycles Display Error code 2 LED Red No AquaSensor is con Restart the unit See Restart Status LED nected ing resetting 92 If the fault recurs contact HY DAC service department Display ...

Page 151: ...10 Finding rectifying HYDAC FILTER SYSTEMS 134 BeWa FCU1315 4168086b Error code 3 ...

Page 152: ...theunit See Restart ing resetting 92 If the fault recurs contact HY DAC service department LED Red Status LED Display Error code 3 No sensors are attached to the FCU or the communi cation is defective Restarttheunit See Restart ing resetting 92 If the fault recurs contact HY DAC service department LED Red Status LED The FCU has a moderate fault Restarttheunit See Restart ing resetting 92 If the fa...

Page 153: ...U1315 4168086b Tab 20 List of disruptions errors Disruption error LED Status LED Display Error code Status Possible causes Solution Display Error code 3 LED Red The FCU has a major fault Contact the HYDAC Service Status LED Department Display Error code 3 ...

Page 154: ...HYDAC FILTER SYSTEMS Finding rectifying errors BeWa FCU1315 4168086b 137 See also Restarting resetting 92 ...

Page 155: ...sconnect or remove the electrical hydraulic connections Dispose of the packaging material in an environmentally friendly manner Dispose of the fluid operating medium that has been drained in an environmentally friendly manner After dismantling the product and separating its various materials into categories dispose of all parts in an envi ronmentally friendly manner ...

Page 156: ...ation p no Ima ge High pressure hose with screwed joint for measure ment point type 1620 color black L 2 m 34915 0 Suction hose with open end color clear transparent Length 0 3 m 32972 76 Return hose open end transparent length 2 m 34915 1 Suction strainer 400 µm for INLET port 27847 5 Seal ring for measurement point union INLET Ø 21 mm according to DIN3869 60775 5 ...

Page 157: ...HYDAC FILTER SYSTEMS Attachment BeWa FCU1315 4168086b 139 High pressure adapter complete 33645 02 ...

Page 158: ...400 µm for high pressure adapter 31527 86 Flow control valve for high pressure adapter 71038 9 Cover seal for case 34554 29 Attachable bag for hoses cables and accessories 33356 56 Document bag 33771 73 Operating and Maintenance Instructions this document 33713 46 Quick start manual 35465 11 ...

Page 159: ...12 HYDAC FILTER SYSTEMS 140 BeWa FCU1315 4168086b Power adapter without con nector cable Primary 100 240 V AC Secondary 24 V DC 5A Cable with 3 pole connec tor Length 1 6 m 60599 33 ...

Page 160: ...Connection cable for power adaptor plug for England UK Length 2 m 60084 47 Connection cable for power adaptor plug for USA Length 2 m 60084 46 Connection cable for power adaptor plug for Australia AUS Length 2 m 60084 49 Designation p no Ima ge Suction hose open end color transparent length 1 5 m 33257 44 12V 24 V DC cable with uni versal plug including 8A fuse Length 10 m 33062 36 12V 24 V DC cab...

Page 161: ...HYDAC FILTER SYSTEMS Attachment BeWa FCU1315 4168086b 141 Fuse 8 A for universal plug Ø 6 x 25 mm according to DIN 72581 60528 24 ...

Page 162: ...in the high pres sure adaptor 32099 86 USB Memory stick 34429 73 BatteryPack 24 V DC 4500 mAh 35046 05 CSI B 2 Kit ConditionSensor Interface 34094 62 CD with FluMoS Profes sional 33716 37 Connection cable screened with 5 way elbow female connector open ca ble end length 2 m ZBE 08S 02 60194 55 Connection cable screened with 5 way elbow female connector open ca ble end length 5 m ZBE 08S 05 60194 5...

Page 163: ...12 HYDAC FILTER SYSTEMS 142 BeWa FCU1315 4168086b Connection cable screened with 5 way elbow female connector open ca ble end length 10 m ZBE 08S 10 60231 02 ...

Page 164: ...o Ima ge Connection cable with 5 pole female connector 5 pole male connector Length 2 m ZBE 30 02 60408 51 Connection cable with 5 pole female connector 5 pole male connector Length 3 m ZBE 30 03 60539 24 Connection cable with 5 pole female connector 5 pole male connector Length 5 m ZBE 30 05 60408 52 ...

Page 165: ...dac com Tab 23 Customer service in Germany Tab 24 Customer service USA HYDAC SYSTEMS SERVICES GMBH Friedrichsthaler Str 15a Werk 13 66450 Neunkirchen Heinitz Germany Phone 49 6897 509 883 Fax 49 6897 509 324 E mail service hydac com Homepage www hydac com HYDAC TECHNOLOGY CORPORATION HYCON Division 2260 City Line Road Bethlehem PA 18017 Lehig Valley PA 118002 2050 USA Phone 1 610 231 0100 Fax 1 61...

Page 166: ...12 HYDAC FILTER SYSTEMS 144 BeWa FCU1315 4168086b Phone 61 392 728 900 Fax 61 393 698 912 E mail info hydac com au ...

Page 167: ... CE declaration of conformity can be found in the Technical Documentation that is part of the scope of delivery for the product Homepage www hydac com au HYDAC TECHNOLOGIA LTDA Estrada Fukutare Yida 225 CEP 09852 060 Cooperativa São Bernardo do Campo SÃO PAULO Brazil Phone 55 114 393 6600 Fax 55 114 393 6617 E mail hydac hydac com br Homepage www hydac com br ...

Page 168: ... Minimum distance for fire fighting 15 Fig 4 Light blockade procedure 18 Fig 5 Signal amplitudes 19 Fig 6 Operating mode S3 Periodic intermittent duty 22 Fig 7 Type label 25 Fig 8 Model Code 27 Fig 9 Dimensions 31 Fig 10 Hydraulic circuit 32 Fig 11 Opening the FCU case 33 Fig 12 Closing the FCU case 33 Fig 13 Hydraulic circuit 34 Fig 14 Transporting the FCU 39 ...

Page 169: ...upply 41 Fig 17 Disconnecting the power supply 42 Fig 18 Plug in return hose 43 Fig 19 Detach return hose 43 Fig 20 DAT TIM Setting the date time 45 Fig 21 ADRESS Set bus address 46 Fig 22 DEL MEM Deleting the measurement report memory 47 Fig 23 M TIME Set measuring time 48 Fig 24 CALIB Calibration selection 49 ...

Page 170: ... Display 59 Fig 30 RECORD Record measurements 67 Fig 31 MPNT xx 67 Fig 32 MPNT00 xx 68 Fig 33 Restarting the STP STA measurement report 69 Fig 34 MEMORY Displaying the free measurement report memory 70 Fig 35 Changing the ED MPNT measurement point designation 71 Fig 36 TPUNIT Setting the temperature unit 73 Fig 37 TPUNIT setting degrees Celsius 73 Fig 38 CANCEL Cancel 75 Fig 39 SAVE Saving setting...

Page 171: ...ting mode Measurement at 0 bar with suction hose B 80 Fig 42 Operating Mode Measurement 45 bar 83 Fig 43 Operating Mode Measurement 16 bar 232 psi 86 Fig 44 Operating mode Measurement at 15 345 bar 89 Fig 45 BatteryPack overview 93 Fig 46 BatteryPack in operation 94 Fig 47 5 pole connection 99 Fig 48 FCU CSI B 2 100 Fig 49 FCU HMG 101 ...

Page 172: ...Explorer presentation of measurement record directories 11 0 Fig 52 View of measurement report in Excel 11 2 Fig 53 High pressure adapter 12 2 Fig 54 Cleaning changing the strainer in the high pressure adapter 12 2 Fig 55 Cleaning changing the flow control valve in the high pressure adapter 12 4 ...

Page 173: ...Table of HYDAC FILTER SYSTEMS 148 BeWa FCU1315 4168086b ...

Page 174: ... of delivery 24 Tab 4 Contamination sensor 28 Tab 5 Hydraulic data 28 Tab 6 Electrical data 29 Tab 7 General data 30 Tab 8 PowerUp Menu 44 Tab 9 Factory settings 53 Tab 10 Keyboard overview 60 Tab 11 Displays with ISO SAE 62 Tab 12 Displays with ISO NAS 63 Tab 13 Measuring Menu 66 Tab 14 Selecting the operating mode measurement method 77 ...

Page 175: ...e interface 5 pole 99 Tab 17 Bluetooth Code Password 109 Tab 18 Example Measurement report file names 110 Tab 19 Error codes in the measurement report 131 Tab 20 List of disruptions errors 131 Tab 21 Locating spare parts 139 Tab 22 Finding accessories 141 Tab 23 Customer service in Germany 144 Tab 24 Customer service USA 144 ...

Page 176: ...Index of HYDAC FILTER SYSTEMS 150 BeWa FCU1315 4168086b Tab 25 Customer Service Australia 144 Tab 26 Customer Service Brazil 145 ...

Page 177: ...er required for measurement with the FCU for pressures of 15 345 bar Load dump Load dump is the switching off of network load for the purpose of load control in the power system Given that this generally represents an un planned event the switch off is trig gered by automatic devices e g network protection when certain preset measured values are reached and carried out in auto matic sequences by t...

Page 178: ... decommissioning 138 DFAULT 53 disposal 138 Downtime 21 Duty cycle 20 E equipotential bonding cable equipotential bonding 20 exclusion of liability 7 F Flash point 20 H Hotline 144 Index B Bluetooth Code 109 Bluetooth connection 109 Branches 144 C CALIB ISO NAS 49 ISO SAE 49 ...

Page 179: ...32 I Imprint 2 Intended use 20 Intermittent duty 20 L Load dump 21 M manufacturer 2 Measuring menu 66 P Periodic intermittent duty 21 Person authorized with the documenta tion 2 PowerUp CANCEL 51 75 ED MPNT 68 71 M TIME 73 MEMORY 70 MPNT 68 RECORD 67 SAVE 52 76 STP STA 68 ...

Page 180: ...8086b 153 ADRESS 46 CALIB 49 CANCEL 51 75 DAT TIM 45 DEL MEM 47 DFAULT 50 M TIME 48 Menu 44 SAVE 52 76 S Service 144 Servicepartners 144 Support 144 T Terms and Conditions 7 Terms of Delivery 7 U Useful life 21 W Warranty 7 Water saturation 16 ...

Page 181: ...HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 ...

Page 182: ...HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 ...

Page 183: ...HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 ...

Page 184: ...HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 ...

Page 185: ...HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 t t 1tFILTER SYSTEMS ...

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HYDAC FILTER SYSTEMS FCU1315, Operating And Maintenance Instructions Manual

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