Hyd-Mech S23P SERIES II Manual Download

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TABLE OF CONTENTS

SECTION 0 - SAFETY INSTRUCTIONS

SUMMARY ...................................................................................................................................... 0.1

BASIC RULES ................................................................................................................................ 0.3

RESPONSIBILITIES OF THE OWNER .......................................................................................... 0.3

RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL .......................... 0.4

SAFETY HAZARD LABELS ............................................................................................................ 0.6

SECTION 1 - INSTALLATION

INSTALLATION ............................................................................................................................... 1.1

SAFETY PRECAUTIONS ............................................................................................................... 1.1

LIFTING THE S23P II WITH A FORK LIFT ..................................................................................... 1.2

WRAPPED FOR SHIPPING ........................................................................................................... 1.2

FOUNDATION, LEVELLING AND ANCHORING ............................................................................ 1.2

CUTTING FLUID ............................................................................................................................. 1.3

HYDRAULIC OIL ............................................................................................................................. 1.3

WIRING CONNECTIONS ............................................................................................................... 1.3

SECTION 2 – OPERATING INSTRUCTIONS

OPERATOR CONTROL PANEL ..................................................................................................... 2.1

HYDRAULIC FEED CONTROL (OPTIONAL) ................................................................................. 2.2

MANUAL MODE MACHINE OPERATION ...................................................................................... 2.2

SETTING HEAD UP AND HEAD DOWN LIMITS ........................................................................... 2.3

CYCLE PARAMETER DISPLAY ..................................................................................................... 2.3

MACHINE ALARMS AND EMERGENCIES .................................................................................... 2.4

SETTING THE HEAD LINEAR POTENTIOMETER (RHLS/FHLS LIMIT) ...................................... 2.5

MECHANICAL CONTROLS ............................................................................................................ 2.5

HEAD SWING AND BREAK .......................................................................................................... 2.5

COOLANT FLOW ........................................................................................................................... 2.6

GUIDE ARM POSITIONING ........................................................................................................... 2.6

WORK STOP .................................................................................................................................. 2.6

BLADE BASICS .............................................................................................................................. 2.7

Summary of Contents for S23P SERIES II

Page 1: ...y of your new HYD MECH bandsaw please take the time to familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Thank you Hyd Mech Group Limited P O Box 1659 1079 Parkinson Roa...

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Page 3: ...PING 1 2 FOUNDATION LEVELLING AND ANCHORING 1 2 CUTTING FLUID 1 3 HYDRAULIC OIL 1 3 WIRING CONNECTIONS 1 3 SECTION 2 OPERATING INSTRUCTIONS OPERATOR CONTROL PANEL 2 1 HYDRAULIC FEED CONTROL OPTIONAL 2 2 MANUAL MODE MACHINE OPERATION 2 2 SETTING HEAD UP AND HEAD DOWN LIMITS 2 3 CYCLE PARAMETER DISPLAY 2 3 MACHINE ALARMS AND EMERGENCIES 2 4 SETTING THE HEAD LINEAR POTENTIOMETER RHLS FHLS LIMIT 2 5 M...

Page 4: ...ATION 3 5 GEARBOX LUBRICATION 3 5 SECTION 4 ELECTRICAL ELECTRICAL SCHEMATICS SEE PDF ON ATTACHED CD 4 1 SECTION 5 HYDRAULIC HYDRAULIC SCHEMATICS PLUMBING DIAGRAMS SEE PDF ON ATTACHED CD 5 1 SECTION 6 MECHANICAL ASSEMBLIES MECHANICAL ASSEMBLY DRAWINGS PARTS LIST SEE PDF ON ATTACHED CD 6 1 SECTION 7 OPTIONS OPTIONAL ASSEMBLY DRAWINGS SEE PDF ON ATTACHED CD 7 1 SECTION 8 SPECIFICATIONS S 23P II SPECI...

Page 5: ...l Materials are within designed specifications and are non hazardous Owner is responsible to Keep Manual accessible at the machine Ensure only reliable fully trained personnel work with the machine Clearly define responsibilities of all personnel working with the machine Keep the machine in good working order Operator and Maintenance Personnel are responsible to Keep all safety equipment in order ...

Page 6: ...ty hazards associated with what you are doing That should get your brain working again Certainly production is important but if you think you re too busy to put safety first think how much production you ll lose if you get hurt You owe it to yourself your family and your co workers to PUT SAFETY FIRST Mandatory Information All persons operating this machine must have read and understood all of the...

Page 7: ...cannot accept any liability for personal injury or property damage due to operator errors or non compliance with the Safety and Operating Instructions contained in this Manual RESPONSIBILITIES OF THE OWNER Organization of work This Operation and Maintenance Manual must always be kept near the machine so that it is accessible to all concerned The general statutory and other legal regulations on acc...

Page 8: ...t on the machine must be checked At the start of every shift After maintenance and repair work When starting for the first time and after prolonged shutdowns Emergency Stop Button E Stops Always be aware of the location of the Emergency Stop Button s Do not allow material or objects to block your access to an Emergency Stop Damage If any changes capable of impairing safety are observed in the mach...

Page 9: ...ssity to pick them off the machine by hand Hearing protection Ear protection must be worn whenever necessary The level and duration of noise emission requiring hearing protection depends upon the national regulations in the country in which the machine is being used The actual level of noise emission by band sawing machines depends upon work piece size shape and material blade type blade speed and...

Page 10: ... HAZARD LABELS The safety hazard labels attached to your machine represent important safety information to help you avoid personal injury or death All supervisors operators and maintenance personnel must locate and understand the safety information associated with each hazard label prior to operating or servicing the machine The safety hazard labels shown below are located at various positions on ...

Page 11: ...Keep hands clear of vises and work piece when vises are opened or closed Be aware that vise closing or opening may result in potentially dangerous work piece movement Be aware also that the opening motion of a vise may create potential pinch points MOVING PARTS CAN CRUSH AND CUT Keep hands clear of chip auger Lock out power in accordance with your company s lock out procedures before attempting to...

Page 12: ... PART NUMBERS OF SAFETY HAZARD LABELS ON S23P II Danger Hazardous voltage inside Item 391938 3 Phase Machine Power Electrical Enclosure Main Control Panel Blade Motor Danger Moving bandsaw blade will cut Item 391937 Danger Laser Radiation Item 391340 ...

Page 13: ...AW SHOULD BE MAINTAINED IN A CLEAN AND TIDY CONDITION TO AVOID OBSTACLES OPERATORS COULD TRIP OVER THE S23P II SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE SAW AVOID UNSAFE USAGE PRACTICES IF AT ANY TIME THE SAW DOES NOT APPEAR TO BE OPERATING PROPERLY IT SHOULD BE STOPPED IMMEDIATELY AND REPAIRED OPERATOR THE SAW SHOULD NEVER BE OPERATED UNLESS ALL GUARDS AND DOORS ARE IN PLACE ...

Page 14: ...elected A flat con crete floor area should be chosen It should have enough free space surrounding the machine to enable free access for safe operation and maintenance The machine should be leveled in both directions from side to side from front to back Six leveling screws used for securing the machine to the pallet during transport should be installed one in each corner of the machine base as show...

Page 15: ...an be routed through the supplied hole in the junction box and connections made to L1 L2 L3 and ground terminals Proper strain relief should be used on the incoming power cable CUTTING FLUID The S23P II uses a pump and reservoir to circulate the necessary cutting fluid to the blade for maximum blade life Your saw blade supplier will be able to provide information to the cutting fluid products that...

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Page 17: ...d Feed Rate setting are operated from the control panel For all the functions to work machine has to be powered up The Main Disconnect switch which is located on the side of control box has to be in ON position Emergency Switch has to be released turn Emergency Knob clockwise to release For the blade to operate the blade door has to be completely shut and blade tensioned to minimum tension of 600 ...

Page 18: ...ition 8 Raise head 9 Open vise Semi Automatic Mode Machine Operation Upon initial power up press MACHINE START You will be prompted to press the reset button Follow the onscreen in structions 1 Set the HEAD UP and HEAD DOWN LIMITS Refer to Setting Head Up and Head Down Limits 2 Open vise by pressing the VISE OPEN button 3 Position material 4 Close the vise by pressing the VISE CLOSE button 5 Start...

Page 19: ...y The machine is capable of displaying many parameters not all of which can de shown on the screen at the same time Pressing the CYCLE PARAMETERS button will toggle the display of the parameters The following is a list of available parameters and the corresponding abbreviations as they are shown on the display Blade speed BS Cut time CT Blade tension BT Head position HP Amp draw of blade motor IBM...

Page 20: ...ic YES PEDAL START Pedal start option NO INVERTER Inverted blade motor drive YES BLADE SPEED PROXY Machine equipped with blade speed proximity switch YES MINIMAL LUBRIF Machine equipped with low level lubricant sensor for mist coolant NO RHLS FHLS OUTS Head down head up outputs enabled Allows for control board to supply output signal for respective head position NO STOP BLADE MOTOR NVR RHLS FHLS C...

Page 21: ... emergency relays 1 The head must be lowered until it reaches the mechanical bottom position In order to execute this operation you must first push the shift button CYCLE PARAMETERS and while holding this button depressed then push the HEAD DOWN button until the head reaches its bottom limit Increase the number value displayed by 1 unit Raise the Head by holding the CYCLE PARAMETERS and while hold...

Page 22: ...de arm 1 Move locking handle counter clockwise to release the handle 2 Slide the guide arm to the required position 3 Move locking handle clockwise to lock in to position Locking handle COOLANT FLOW The S23P II bandsaw is equipped with a coolant pump supplying coolant flow to four coolant outlets The wash gun is provided for clearing chip accumulations Guide arm coolant nozzles one at each guide a...

Page 23: ...properly broken in Proper break in will alleviate blade vibration improve surface finish and accuracy and improve expected blade life The most convenient way to do this is to cut the intended work piece at the standard recommended blade speed for that material but with the feed rate reduced to about 25 of normal Near the end of the first cut increase the feed rate again and once again when the bla...

Page 24: ...w for the blade pitch changes for differing effec tive material widths It is impractical to change the blade to the proper pitch every time a different width of material is cut and it is not neces sary but remember that the optimum blade will cut most efficiently Too fine a blade must be fed slower on wide mate rial because the small gullets between the teeth will get packed with chips before they...

Page 25: ...ect Switch must be turned off and locked in the off position by means of a padlock The key for this padlock must be kept by the person performing the work on the machine If more than one person is performing work on the machine then a multiple lock hasp shall be used and each person shall ap ply his or her own lock to the hasp 4 Prior to starting any work on the locked out machine the supervisor s...

Page 26: ...ocked position BLADE TRACKING ADJUSTMENT 1 Jog the blade a few rotations to check that the blade is not moving in or out on the blade wheels NOTE As the blade tracking will stay fairly constant it should be checked occasionally as shown on the drive wheel tracking photo below The blade teeth should protrude from 185 to 200 4 7 5 1mm from the face of the blade wheels If the tracking requires adjust...

Page 27: ...ssure on the blade to permit you to push the blade down approximately 1 8 3 2mm C C A B D D b DRIVE WHEEL ADJUSTMENT On the wall behind the drive wheel are two adjusting bolt assemblies and two hex bolts Loosen all four of them with a socket and turn the larger hex head bolts turn with a 1 1 8 socket and extension and then tighten the two bolts in the assemblies Then tighten the two hex bolts at t...

Page 28: ...his will move the brush closer to the blade Adjust the setscrew so that the brush cleans to the bottom of the blade gullets and tighten the hex nut ANGLE BRAKE ADJUSTMENT The clamping force on the swivel brake can be adjusted to ensure that the Head is held securely and does not move during cutting The brake handle should be adjusted so that it does not bottom out or hit its movement limit yet hol...

Page 29: ...e assembly For other points of lubrication general purpose grease is sufficient The lubricant should be applied as frequently as required Main lubrication points are indicated on the following pictures GEARBOX LUBRICATION The machine is equiped with a worm gear which is permanently lubricated and therefore maintenance free The box has no filler cap level cheker and drain as it already contains the...

Page 30: ...d especially where cleanliness is concerned The following areas should be kept clean Control console free of dirt and grease Door charts free of dirt and grease Wheel boxes free of chips Blade guides free of chips Out feed tables free of chips A large chip build up should be avoided in the base of the saw NOTE All parts must be cleaned before any repair service may be performed on them ...

Page 31: ...4 1 ELECTRICAL SCHEMATICS SEE PDF ON ATTACHED CD SECTION 4 ELECTRICAL ...

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Page 33: ...5 1 SECTION 5 HYDRAULIC HYDRAULIC SCHEMATICS PLUMBING DIAGRAMS SEE PDF ON ATTACHED CD ...

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Page 35: ...6 1 MECHANICAL ASSEMBLY DRAWINGS PARTS LIST SEE PDF ON ATTACHED CD SECTION 6 MECHANICAL ASSEMBLIES ...

Page 36: ...6 2 ...

Page 37: ...7 1 OPTIONAL ASSEMBLY DRAWINGS SEE PDF ON ATTACHED CD SECTION 7 OPTIONS ...

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Page 39: ...rive Carbide 75 350 sf min 23 107 m min 19 483 mm Blade drive Round 16 406 mm high x 10 254 mm wide Overall Dimensions Machine Workload 5000 lbs 2268 Kg 12 305 mm dia Capacity 45º Rectangular S 23P II BANDSAW SPECIFICATIONS Rectangular Round 16 406 mm high x 18 457 mm wide Capacity 90º 16 406 mm dia Options Full capacity bundling DDF Variable vise pressure Workstop Blade Tension Manual Min 2000 lb...

Page 40: ...8 2 S 23P II LAYOUT ...

Page 41: ...ufacture of the S23P II but not originally manufactured by Hyd Mech are subject to the original manufacturer s warranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence and expressly including any incident...

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