Hyd-Mech M-16 Operation And Maintenance Manual Download

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Pg 2.20

Optimum versus Actual Blade Pitch

ADDITION

ADDITIONAL CUTTING SETUP EXAMPLES

AL CUTTING SETUP EXAMPLES

EXAMPLE # 2

Material

Round Steel Tube SAE 4320 - Hardened to 35 RC ( 325 Bhn )

Dimensions - 6" O.D. x 4" I.D. (150mm O.D. x 100mm I.D.)

STEP I

Effective Material Width:

4 1/2" (.75 X 6) 114mm (19 x 6)

STEP 2

Feed Force limit setting for 6" Diameter material

Refer to Feed Force Limit

Setting in Step 2

STEP 3

Optimum blade pitch (TPI):

3/4 T. P. I.

Actual blade pitch on the saw:

4/6 T. P. I.

STEP 4

Optimum blade speed for 4 1/2" effective225 ft/min (70m/min) material width

Blade speed reduced by hardness factor:225 ft/min X .60 = 135ft/min

(70m/min x .60 = 42m/min)

STEP 5

Feed Rate for 3/4 TPI blade:

1.8 in/min (45mm/min)

Feed Rate for 4/6 TPI blade:

1.8 in/min X .70 =

1.3in/min

(reduced by finer than optimum blade pitch factor) (45mm/min x .70= 31.5mm/min)

Feed Rate,

CONTINUED

If the saw is fitted with a blade coarser than optimum (e.g.. 1.4/2.5 TPI) we can still use the graph,

but we go to the 1.4/2.5 curve. As a result we find that the FEED RATE is decreased to 1.3 in/min

(133mm/min) for this blade. If however, the machine is fitted with a finer than optimum blade (e.g.. 3/4

TPI) we use the graph for the optimum blade as before, and then use a multiplier given by the table below.

NOTE: Use the following chart when cutting solids. For structurals, see "CUTTING STRUCTURALS"

in STEP 2.

Summary of Contents for M-16

Page 1: ...I N B A N D S A W T E C H N O L O G Y OPERATIONS MAINTENANCE M A N UA L ...

Page 2: ...signed the HYD MECH M 16 M 20 Our goal is to change stock cutoff from a necessary evil to a money making and time saving part of your operation Please use this manual to familiarize yourself and your employees on the proper operation and maintenance of the M 16 M 20 We appreciate the confidence you have shown in our product and wish you every success in its use Sincerely Stan Jasinski P Eng HYD ME...

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Page 4: ...rol 2 13 Hydraulic Feed Control 2 14 Cutting Parameter Chart usage instruction 2 15 Step 1 Determine Effective Material Width 2 16 Step 2 Set Feed Force Limit 2 17 Step 3 Determine Optimum Blade Pitch Teeth Per Inch 2 18 Step 4 Determine Optimum Blade Speed 2 19 Step 5 Determine Feed Rate Setting 2 19 Additional Cutting Set Up Examples 2 20 SECTION 2C MECHANICAL CONTROLS Coolant Flow 2 23 SECTION ...

Page 5: ... 6 1 Guide Arm Carbide Assemblies 6 2 Blade Tension Assembly 6 4 Pivot Link Assembly 6 5 Hydraulic Tank Assembly 6 6 Hydraulic Pump Assembly 6 7 Front Vise and Conveyor Assembly 6 8 Shuttle Vise Assembly 6 10 Shuttle Datum Jaw Assembly 6 11 Length Control Assembly 6 12 Chip Auger Assembly 6 13 Coolant Group 6 14 Doors and Covers 6 15 Drive Assembly 6 16 M 16 Gearbox Assembly 6 19 M 20 Gearbox Asse...

Page 6: ...SECTION 1 INSTALLATION SECTION 1 INSTALLATION ...

Page 7: ...SECTION 1 INSTALLATION ...

Page 8: ... INTO THE SAW SECURE THE SAW TO THE FLOOR THE AREA AROUND THE SAW SHOULD BE MAINTAINED IN A CLEAN AND TIDY CONDITION TO AVOID OBSTACLES OPERATORS COULD TRIP OVER THE M16 20 SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE SAW AVOID UNSAFE USAGE PRACTICES IF AT ANY TIME THE SAW DOES NOT APPEAR TO BE OPERATING PROPERLY IT SHOULD BE STOPPED IMMEDIATELY AND REPAIRED OPERATOR THE SAW SHOU...

Page 9: ... lifting str le lifting str le lifting str le lifting stra a a a aps r ps r ps r ps r ps ra a a a ated f ted f ted f ted f ted for 7400 lbs and 7700 lbs f or 7400 lbs and 7700 lbs f or 7400 lbs and 7700 lbs f or 7400 lbs and 7700 lbs f or 7400 lbs and 7700 lbs for M 20 M 16P is 6400 lbs or M 20 M 16P is 6400 lbs or M 20 M 16P is 6400 lbs or M 20 M 16P is 6400 lbs or M 20 M 16P is 6400 lbs M 20P is...

Page 10: ...to be placed under each screw to prevent their sinking into the concrete floor In cases when the machine is to be anchored permanently anchoring holes are provided They are located next to the levelling screws NOTE In some cases levelling the saw infeed and auxiliary conveyors with a slight slope towards the blade is recommended This will prevent coolant from running down the raw stock This is esp...

Page 11: ... the machine is set to run on the three phase voltage as indicated on the serial plate and voltage label Power connection to the machine is made to the main disconnect switch and the Ll L2 L3 and Ground terminals The disconnect switch box is located on right side of the Operator Control Panel The Power Terminal Block is shown below We also recommend that an earth ground be attached to the machine ...

Page 12: ... gun on the fr ash down gun on the fr ash down gun on the front of ont of ont of ont of ont of the sa the sa the sa the sa the saw w w w w HYDRA HYDRA HYDRA HYDRA HYDRAULIC OIL ULIC OIL ULIC OIL ULIC OIL ULIC OIL As shipped the saw oil tank is filled with Texaco Rando HD 46 hydraulic oil If you want to change the hydraulic oil or the brand of oil see HYDRAULIC MAINTENANCE in Section 3 Oil Le Oil L...

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Page 14: ...SECTION 2 OPERATING INSTRUCTIONS SECTION 2 OPERATING INSTRUCTIONS ...

Page 15: ...SECTION 2 OPERATING INSTRUCTIONS ...

Page 16: ...W DOWN AND CHANGE THE PHASE ORDER AS STATED ON Pg 1 5 MANU MANU MANU MANU MANUAL OPERA AL OPERA AL OPERA AL OPERA AL OPERATION TION TION TION TION Manual Operations can be performed when the PLC 100 controller the PLC 100 controller the PLC 100 controller the PLC 100 controller the PLC 100 controller is set to MAN AUTO is active MAN AUTO is active MAN AUTO is active MAN AUTO is active MAN AUTO is ...

Page 17: ... is inactive unless the PLC is in manual mode In the UP position the head will rise until it trips the head up limit which is adjustable via the PLC In the HOLD position the head will stay still In the DOWN position the head will descend until it reaches the bottom of the stroke The speed of descent is controlled by the Head Feed and Head Force Limit controls CY CY CY CY CYCLE ST CLE ST CLE ST CLE...

Page 18: ...SLOWLY swing towards the 90 degree position until it reaches 90 degrees or the button is released This allows for a fine adjustment in the cut angle If pressed fully in the head will swing at a FAST rate NOTE The HEAD CONTROL switch must be in the HOLD position for this button to operate OPERATOR PANEL SWITCHES CENTER ROW BOTTOM ROW BL BL BL BL BLADE ST ADE ST ADE ST ADE ST ADE STOP B OP B OP B OP...

Page 19: ...on the head will descend at an accelerated rate when the head is receiving a signal from either the head selector switch in manual mode or the PLC in automatic mode OPERATOR PANEL SWITCHES BOTTOM ROW continued LASER GUIDE LASER GUIDE LASER GUIDE LASER GUIDE LASER GUIDE This option switch has two positions OFF and ON BOTTOM ROW HEAD SWING 30 HEAD SWING 30 HEAD SWING 30 HEAD SWING 30 HEAD SWING 30 T...

Page 20: ... manual mode all functions can be operated by using a combination of selector switches on the control console and the PLC function buttons Also the operator has the ability to execute a single cut utilizing a preprogrammed Single Part Cycle In automatic mode the PLC has the capacity to program and store 99 jobs Designated job numbers can be programmed for quantity required maximum of 999 pieces an...

Page 21: ...t will be off and all MANUAL controls are enabled The LTH value shuttle vise position will always display zero at start up The LTH value can be reset or cleared at any time in MANUAL mode by pressing the CLEAR function button PLC CONTROL PANEL PLC FUNCTION BUTTONS CURSOR BUTTONS DISPLAY WINDOW INACTIVE KEYS DATA ENTRY KEY NUMERIC KEY PAD SHUTTLE VISE POSITION BLADE SPEED IN SURFACE FEET METERS PER...

Page 22: ...des Auto mode cannot be accessed unless front vise is closed Also used to stop an automatic job in progress by switching to MANUAL mode AUTO MODE This button will allow editing of a job to be executed MAN MODE This button will advance the shuttle vise toward the head home position and if pressed simultaneously with REV to recall parameters Front vise must be in the closed position to gain access t...

Page 23: ... cut 8 When the cut is completed the blade will stop the head will rise to the previous head height setting and the display window will reset for the next cut 9 To cut another piece repeat steps 2 through 6 NOTES 1 To PAUSE the SINGLE CUT CYCLE depress the CYCLE START button The CYCLE START button will begin to flash and the screen will indicate a paused condition All movements will immediately ce...

Page 24: ...ed and the job will be stored in memory with the new values To navigate through the values use the CURSOR keys NEW JOB VALUES 2 After the values are entered press the CYCLE START button the switch will illuminate the display window will prompt you to SET MTL HEIGHT Using the head selector switch position the head above the work piece 3 After setting blade height you will be prompted to START THE B...

Page 25: ...e jobs in the current QUEUE Two jobs at a time are shown Use the CURSOR buttons to view all the jobs To run the QUEUE as it is displayed press the CYCLE START button on the control panel No editing is possible in the VIEW mode The screen will now prompt you to start the blade for a trim cut If you choose to Edit the QUEUE press This will clear any jobs that are in the QUEUE and the display window ...

Page 26: ...ate a cycle as in AUTOMATIC OPERATION At completion of the QUEUE the machine will shut down KERF CORRECTION KERF CORRECTION KERF CORRECTION KERF CORRECTION KERF CORRECTION When making mitred cuts the part length must be set longer than the desired length by an amount we will call the KERF CORRECTION This is due to the fact that the PLC does not account for a difference in the kerf value at various...

Page 27: ...y and blade life After break in the following six points must be closely monitored to ensure long blade life 1 Proper blade tension should be maintained see section 3 Pg 3 2 Blade Changing 2 Generous coolant application is essential with most materials A high quality and well mixed coolant will extend blade life and also increase cutting rate and quality On those materials where coolant is undesir...

Page 28: ...tion to decrease Feed Rate Knob Used to set Feed Rate counterclockwise rotation to increase and clockwise rotation to decrease HYDRA HYDRA HYDRA HYDRA HYDRAULIC FEED CONTROL ULIC FEED CONTROL ULIC FEED CONTROL ULIC FEED CONTROL ULIC FEED CONTROL The Hydraulic Feed Control is located adjacent to the drive wheel box These controls allow independent control of Feed Force and Feed Rate ...

Page 29: ...rt NOTES 1 Both effective material width and guide arm width are used in setting the saw 2 Guide arm width is the distance between the guide arms and is used in STEP 2 3 Effective material width as determined here in STEP 1 can be thought of as the average width of material seen by each tooth and it is used in STEPS 3 and 4 In Example 1 for an 8 200 mm diameter solid Effective Material Width is 8 ...

Page 30: ...M THAN OPTIMUM THAN OPTIMUM BL BL BL BL BLADE ADE ADE ADE ADE FF SETTING FF SETTING FF SETTING FF SETTING FF SETTING F F F F For OPTIMUM BL or OPTIMUM BL or OPTIMUM BL or OPTIMUM BL or OPTIMUM BLADE SELECTION ADE SELECTION ADE SELECTION ADE SELECTION ADE SELECTION see STEP 3 see STEP 3 see STEP 3 see STEP 3 see STEP 3 EXAMPLE When cutting a solid which is 1 2 of machine capacity using the graph lo...

Page 31: ...n by each tooth Allowance for the use of a non optimum blade is made in STEP 5 In our Example 1 Effective material width of 8 200 mm Optimum blade has 2 3 teeth per inch Optimum Blade Pitch T P I for Material Width Inches STEP 3 STEP 3 STEP 3 STEP 3 STEP 3 DETERMINE OPTIMUM BLADE PITCH TEETH PER INCH T P I Selecting a blade with proper tooth pitch is important in order to achieve optimal cutting r...

Page 32: ...al line from 8 200mm intersects the Medium Carbon Steel Curve From this intersection point run horizontally left to the vertical axis optimum blade speed axis and find the point marked 200 For 8 200mm diameter 1045 Carbon Steel solid bar 200 ft min 60m min is the optimum blade speed NOTE 1 Higher than optimum blade speed will cause rapid blade dulling Lower than optimum blade speeds reduce cutting...

Page 33: ...BL OPTIMUM BLADE SPEED ADE SPEED ADE SPEED ADE SPEED ADE SPEED ft min ft min ft min ft min ft min m min m min m min m min m min 1 1 1 1 1 5 125mm 5 125mm 5 125mm 5 125mm 5 125mm Dia Solid Carbon Steel Dia Solid Carbon Steel Dia Solid Carbon Steel Dia Solid Carbon Steel Dia Solid Carbon Steel 225 225 225 225 225 70 70 70 70 70 2 2 2 2 2 12 300mm I Beam 12 300mm I Beam 12 300mm I Beam 12 300mm I Bea...

Page 34: ...P 4 Optimum blade speed for 4 1 2 effective225 ft min 70m min material width Blade speed reduced by hardness factor 225 ft min X 60 135ft min 70m min x 60 42m min STEP 5 STEP 5 STEP 5 STEP 5 STEP 5 Feed Rate for 3 4 TPI blade 1 8 in min 45mm min Feed Rate for 4 6 TPI blade 1 8 in min X 70 1 3in min reduced by finer than optimum blade pitch factor 45mm min x 70 31 5mm min Feed Rate CONTINUED If the...

Page 35: ... x 50mm with 6mm wall Dimensions 6 x 8 150mm x 200mm STEP I STEP I STEP I STEP I STEP I Effective Material Width 5 6 X 8 120mm 6 x 200 STEP 2 STEP 2 STEP 2 STEP 2 STEP 2 Feed Force limit setting for 8 Diameter material Refer to Feed Force Limit Setting in Step 2 STEP 3 STEP 3 STEP 3 STEP 3 STEP 3 Optimum blade pitch TPI 3 4 T P I STEP 4 STEP 4 STEP 4 STEP 4 STEP 4 Optimum blade speed for 5 effecti...

Page 36: ...ys flood the blade with coolant Slight readjustment may be required when changing the blade speed A properly adjusted flow of coolant should cover the blade which in turn will carry it into the cutting area The flow adjusting tap is shown below The second is mounted on the fence for the coolant hose which should be used in cases when cutting solid bars bundles or wide structurals The flow of coola...

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Page 38: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 39: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 40: ...d by his The person in charge should follow Lockout procedures as is required by his The person in charge should follow Lockout procedures as is required by his organization The main power disconnect box is supplied with a suitable organization The main power disconnect box is supplied with a suitable organization The main power disconnect box is supplied with a suitable organization The main powe...

Page 41: ...he blade until it becomes free 6 Remove the blade from both wheels 7 Push the blade down and out of the carbide guides and remove the blade 8 Install a new blade on the wheels and slide the blade up and into the carbide guides 9 Turn the Blade Tension Switch to to put tension on the blade until it stops and close the door 10 Install the lower blade guard and turn the carbide guide handles clockwis...

Page 42: ...tion and needs to be readjusted periodically The plastic drive wheel that is driven by the drive wheel face should be held against the blade face with the minimum force that is necessary As the blade brush wears it is necessary to periodically adjust it closer to the blade or if a new brush is installed further away from the blade As shown below there are two springs on socket head screws holding ...

Page 43: ...commend that this periodic lubrication be done once a month using any general purpose grease at the points indicated with a circle Adjustable guide arms bar Idler wheel tensioner Bundling guides Horizontal pivot pivot Vise shafts 4 Points under plugs 2 points on P models Lubricated every two months Shuttle bearing housing not present on P models 1 Point on each bearing housing Lubricated every two...

Page 44: ...ank with the new brand Hydraulic tank capacity is approximately 11 US gallons 42 L Recommended replacement oils for Texaco Rando HD 46 Chevron AW Hydraulic Oil 46 Esso NUTO H46 Mobil Mobil DEC 25 Shell Tellus 46 3 OIL TEMPERATURE Oil temperature is indicated by a thermometer contained in the level gauge Oil temperature during steady operation should stabilize at about 50 55 F 10 12 C above room te...

Page 45: ...ange blade 1b Reset blade tension 1c Check for worn guides 1d Check for proper cutting parameters 2 Adjust accordingly 3a Tension blade 3b Set tracking 4a Tension blade 4b Reduce 4c Reduce 5a Reduce 5b Adjust accordingly 5c Tension blade 6a Reduce blade tension 6b Reduce 7a Select coarser pitch 7b Adjust or replace blade brush 7c Reduce 7d Reduce SOLUTION SOLUTION SOLUTION SOLUTION SOLUTION PROBAB...

Page 46: ...1b If pump is noisy cause may be low hydraulic oil level 11c Pump motor coupling has separated 8a Add coolant 8b Blow out coolant line 8c Check replace if necessary 9a Replace the fuse with a 5 Amp 250 Volt AG1 type fuse Random blowouts may occur but a quickly repeated blowout points to an internal wiring fault 9b Turn all switches to the center neutral position 10 Reload with stock or re mount bl...

Page 47: ...ay still be the coil If problem remains it may result from dirt in the valve spool 13a Feed Rate Valve is fully closed pointer is set on 0 or close to 0 in min 13b Feed Force Limit is set too low 13d Check for physical interference preventing the head from falling 14 No job or job queue programmed to run 12a Check the wiring to the relevant valve 12b Disassembly of hydraulic valves should be under...

Page 48: ...gearbox drive pulley or behind idler wheel provides blade speed input to the PLC The programmed information includes logic put into the PLC be its manufacturer as well as information programmed in through the keypad by the assembly plant Information from the assembly plant is referred to as the parameters The parameters are important for the PLC to provide accurate sawing lengths and blade speed d...

Page 49: ...If Calibration Procedure is activated and not completed or activated and a value not entered for ACT LTH this value will reset to 00 000 and the PLC will not be able to count display lengths STROKE Total length in inches the shuttle will travel in a single stroke Calculated Entered by the PLC cannot be changed by operator ACC DIST Distance in inches the shuttle will travel slowly before reaching f...

Page 50: ... if the display alters between 0 000 and 0 001 or 0 000 and 0 001 then one of the encoder channels is not being recorded correctly ii To determine the cause first check the encoder cable connections at both ends to be sure all four wires are connected properly See page 3 18 for connection wiring information Measure the voltage a At encoder connector between 0 V pin and 24 V pin This voltage should...

Page 51: ...S GNOSIS i Check and record existing parameters Also check for proper blade kerf By making a cut part way into a piece of material and measuring the width of the cut the operator can check blade kerf INCONSISTENT INACCURACY ii with the machine in MANUAL mode move the shuttle all the way forward and clear zero the length display Move the shuttle in reverse in slow speed all the way to the end of it...

Page 52: ...he required length plus the programmed kerf value Check that this measurement is 002 for each length If the overshoot undershoot is very inconsistent it could be related to an incorrect shuttle cushion period This may be caused by Decel Dist parameter being set too low defective fast or reverse output relays on the PLC or the hydraulic cushion valve located at the hydraulic manifold may be faulty ...

Page 53: ...LED s INPUT LED s INPUT LED s INPUT LED s If If If If If a specif a specif a specif a specif a specific input light does not come on when e ic input light does not come on when e ic input light does not come on when e ic input light does not come on when e ic input light does not come on when expected xpected xpected xpected xpected c c c c chec hec hec hec heck f k f k f k f k for a f or a f or a...

Page 54: ...ted wiring could be the cause If the fuse is good and no output voltage condition still exists with the output light on then the relay is defective If this is the case the PLC will have to be returned to the manufacturer for repair Contact HYD MECH SAWS FUSES The PLC has five glass fuses in line with it Fuse F1 is a 2 amp instant blow fuse which feeds power to the input side of the PLC through inp...

Page 55: ...sender power connections are correct and sender is activated Problem could be with the sender signal wire to the PLC or with the PLC With blade running proximity LED should pulse Likewise the PLC input LED X2 should be pulsing If both LED s are pulsing with the blade running the PLC is the problem If the sender LED is pulsing but the input X2 LED is not there is a problem between the sender and th...

Page 56: ... terminals Input and output terminal identification the top row of identification labels corresponds to thetop row of terminals and the bottom row of labels to the bottom row of terminals Input and Output LED numbers correspond to the Input or Output of the same number ie Input LED 0 corresponds to Input X0 Output LED 0 corresponds to Output Y0 PLC Status indicators Power on when power exists to t...

Page 57: ...Head Raise X5 Head Down Limit X15 Head Lower X6 Coolant Switch X16 Blade Run X7 Coolant Switch X17 Cycle Start Outputs Y0 Machine Latch Y10 Front Vise Close Y1 Swing Encoder M saw only Y11 Front Vise Open Y2 Open Y12 Open Y3 Pop Down Roller H saw only Y13 Blade Run Relay Blade Brush Y4 Aux Vise Close Y14 Open Y5 Aux Vise Open Y15 Open Y6 Coolant Pump Relay Y16 Head Raise Y7 Cycle Pilot Light Y17 H...

Page 58: ...by toggling the AUTO MAN button or put the front VISE in the hold position the cycle start button will stop flashing The ENC RES full stroke values will now automatically be calculated and programmed by the PLC NOTE When first entering the parameters screen if not running the self calibration do not use the enter key but use the cursor keys to scroll through the parameters To check length control ...

Page 59: ...sor keys scroll down until the screen displays HT CLB ENTER 0 ACT HT 00 000 3 With the cursor on the 0 press the ENTER key The cycle start button will begin to flash the head will move to it s down limit and then will move up to it s full upper limit 4 Measure the distance from the vise horizontal wear strip to the blade teeth tips and enter this value in the ACT HT parameter Measurement must be m...

Page 60: ...Pg 3 21 SER SER SER SER SERVICE RECORD NO VICE RECORD NO VICE RECORD NO VICE RECORD NO VICE RECORD NOTES TES TES TES TES DATE SERVICED BY COMMENTS ...

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Page 62: ...SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM ...

Page 63: ...SECTION 4 ELECTRICAL SYSTEM ...

Page 64: ...achine is supplied for use on a 60HZ or 50Hz supply WHEN CHANGING THE SUPPLY VOLTAGE CAREFULLY OBSERVE THE ABOVE STEPS THESE STEPS ARE ESSENTIAL TO AVOID SEVERE DAMAGE TO THE MOTORS AND CONTROLS At initial hook up it is important to check that the phase order is correct This is indicated by the blade drive wheel revolving in a counter clockwise direction and the hydraulic pressure gauge registerin...

Page 65: ...ectric motor Hirschman connectors directional control valve solenoids and electric motor Hirschman connectors directional control valve solenoids and electric motor Head encoder Head encoder Head encoder Head encoder Head encoder located behind a located behind a located behind a located behind a located behind a cover cover cover cover cover Coolant pump Coolant pump Coolant pump Coolant pump Coo...

Page 66: ... drive side of shuttle under a cover drive side of shuttle under a cover drive side of shuttle under a cover drive side of shuttle under a cover drive side of shuttle under a cover not on P models not on P models not on P models not on P models not on P models ELECTRICAL COMPONENTS ELECTRICAL COMPONENTS ELECTRICAL COMPONENTS ELECTRICAL COMPONENTS ELECTRICAL COMPONENTS Contin Contin Contin Contin C...

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Page 71: ...Pg 4 8 M1620 ...

Page 72: ...Pg 4 9 M1620 ...

Page 73: ...Pg 4 10 M1620 ...

Page 74: ...SECTION 5 HYDRAULIC SYSTEM SECTION 5 HYDRAULIC SYSTEM ...

Page 75: ...SECTION 5 HYDRAULIC SYSTEM ...

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Page 82: ...SECTION 6 MECHANICAL ASSEMBLIES SECTION 6 MECHANICAL ASSEMBLIES ...

Page 83: ...SECTION 6 MECHANICAL ASSEMBLIES ...

Page 84: ...MECHANICAL ASSEMBLES MECHANICAL ASSEMBLES MECHANICAL ASSEMBLES BL BL BL BL BLADE BR ADE BR ADE BR ADE BR ADE BRUSH ASSEMBL USH ASSEMBL USH ASSEMBL USH ASSEMBL USH ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 0 5 8 02725 2 5 1 3725 0 6757 137 GHJ 2 0137 0 6 62 7 6 7 6 5 83 32 17 7 62 7 3 6 5 0 3 8 5 ...

Page 85: ...IDE ASSEMBLIES GUIDE ARM CARBIDE GUIDE ASSEMBLIES GUIDE ARM CARBIDE GUIDE ASSEMBLIES GUIDE ARM CARBIDE GUIDE ASSEMBLIES GUIDE ARM CARBIDE GUIDE ASSEMBLIES F F F F For M 16 only or M 16 only or M 16 only or M 16 only or M 16 only ...

Page 86: ...1 0 7 5 52 0 7 5 52 29 5 12 1 5 5 3 5217 5 5 3 5 5 5 7 723 5 7 62 7 3 6 5 6 5 2 1 1 187 0 187 6 62 7 6 7 6 5 2 32 17 6 635 1 0 5 8 50 187 0 187 6 62 7 6 7 6 5 7 32 17 2 5 1 22 22 17 12 3 7 22 22 17 12 7 62 7 3 6 5 7 0 47 0 3 57 180 5 6 5 37 21 0 8 50 5 62 7 3 6 5 0 5 9 8 50 0 8 50 16 57 0 8 50 1 0 7 5 52 0 7 5 52 29 5 12 1 5 5 3 5217 5 5 3 5 5 5 7 723 5 7 62 7 3 6 5 0 5 2 5 2 7 6 62 7 6 7 6 5 83 3...

Page 87: ...NSION ASSEMBL ADE TENSION ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 0 6 5 37 21 0 5 6 7 0 1 3 6 5 3 6 5 2 2 6 5 6 62 7 6 7 6 5 7 32 17 0 0 7 16 21 50 0 7 16 21 6 7 66 0 35 66 1 5 6 77 1 0 86 1 0 86 1 0 3 0 867 1 2 7 9 6 5 3 6 5 2 2 6 5 6 5 5 1 63 5 56 5 1 2 3 17 51 5 7 1 1 5 1 3 5 9 5 5 7 1 5 ...

Page 88: ...BL T LINK ASSEMBL T LINK ASSEMBL T LINK ASSEMBL T LINK ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 0 3 927 1 0 17 0 3 3 67 6 0 6 0 3 927 6 7 0 3 927 29 5 62 7 3 6 5 0 85 21 86 1 75 7 5867 6 5 0 25 217 6 7 6 62 7 6 7 6 5 83 32 17 62 7 3 6 5 52 3 1 ...

Page 89: ... Y This assembly is shown without the door which is welded on the level gauge side 7 0 47 0 3 57 180 5 6 5 37 21 0 32 5 3 0 17 6 2 7 1 3 6 5 6 6 6 5 3 5 7 5 PLFURQ 7 75866 0 1 6 5 7 6 3 68 7 21 675 1 5 3 3 3 3 8 GUDLQ 61 9 7 03 5 785 8 03 GHJ 2 0137 137 6 7 5 6 PLFURQ 5 7851 7 5 77 1 137 26 5 03 GHJ 2 137 137 77 1 0137 26 5 GHJ 2 0137 0 ...

Page 90: ...MBL ULIC PUMP ASSEMBL ULIC PUMP ASSEMBL ULIC PUMP ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 7 3 530 63 92 7 7 3 283 1 1 1 7 3 16 57 7 3 283 1 1 3 286 1 2 2 6 5 3 6 5 394 5 6 0 5 8 3803 2 2 6 5 3 6 5 GHJ 2 1 0 2 5 1 77 1 1 0 77 1 GHJ 6 9 0 77 1 1 137 77 1 0137 26 5 ...

Page 91: ...Pg 6 8 FRONT VISE CONVEY FRONT VISE CONVEY FRONT VISE CONVEY FRONT VISE CONVEY FRONT VISE CONVEYOR ASSEMBL OR ASSEMBL OR ASSEMBL OR ASSEMBL OR ASSEMBLY Y Y Y Y ...

Page 92: ...3 57 180 5 6 5 37 21 0 9 6 219 25 0 17 0 5217 6 7 55 5 3 6 5 2 2 6 5 6 62 7 6 7 6 5 83 32 17 0 6 7 0 5 5 6 7 55 5 62 7 3 6 5 32 38 287 2 3 1 0 52 5 78 56 5 1 0 86 1 0 52 5 6 7 0 9 6 6 7 6 7 3 5 5 5 1 675 3 0 9 6 1 5 7 62 7 3 6 5 0 1 5 5 7 0 029 9 6 7 62 7 3 6 5 1 62 7 3 6 5 0 5 675 3 7 62 7 3 6 5 0 780 62 7 3 6 5 7 62 7 3 6 5 0 1 7 0 287 7 7 62 7 3 6 5 0 5217 219 25 29 5 62 7 3 6 5 ...

Page 93: ...SEMBL SHUTTLE VISE ASSEMBL SHUTTLE VISE ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 0 6 877 9 6 5 0 0 9 6 6 7 6 7 3 5 5 5 1 675 3 0 9 6 1 5 0 1 5 5 7 7 62 7 3 6 5 6 3 7 51 5 7 1 1 5 1 6 62 7 6 7 6 5 7 32 17 0 029 9 6 62 7 3 6 5 7 62 7 3 6 5 0 5 675 3 7 62 7 3 6 5 ...

Page 94: ...W ASSEMBL AW ASSEMBL AW ASSEMBL AW ASSEMBL AW ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 0 780 1 0 17 0 175 6 7 0 52 1 187 187 0 780 02817 1 3 1 6 3 7 51 5 7 1 1 5 1 0 2 0 17 6 62 7 6 7 6 5 83 32 17 0 3 1 187 187 6 62 7 6 7 6 5 83 32 17 0 5 675 3 7 62 7 3 6 5 0 1 5 3 1 0 1 6 5 86 1 0 1 3 1 0 1 ...

Page 95: ...L LENGTH CONTROL ASSEMBL LENGTH CONTROL ASSEMBL LENGTH CONTROL ASSEMBL LENGTH CONTROL ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 0 1 7 21752 5 62 7 3 6 5 6385 5 0 1 2 5 1 8 6 1 2 5 3 67 5 0 1 6 5 36 187 62 7 3 6 5 0 1 2 5 29 5 ...

Page 96: ...ER ASSEMBL UGER ASSEMBL UGER ASSEMBLY Y Y Y Y CHIP AUGER INSTALLED CHIP AUGER INSTALLED CHIP AUGER INSTALLED CHIP AUGER INSTALLED CHIP AUGER INSTALLED 7 0 47 0 3 57 180 5 6 5 37 21 0 5 8 02725 2 5 1 3725 0 6757 137 GHJ 2 0137 0 6 62 7 6 7 6 5 83 32 17 7 62 7 3 6 5 0 3 8 5 ...

Page 97: ...D O OUTFEED O OUTFEED O OUTFEED FENCE FENCE FENCE FENCE FENCE RVH 6 3 8 HOSE x 5 101 C 3 8 FNPT T attached to fence 125 6B 3 8 HOSE BARB 1 4 MNPT 222 CB WASH HOSE GUN 590 06 12 3 8 BARB 3 4 8 MALE RVH 6 3 8 HOSE x 20 RVH 6 3 8 HOSE x 19 7 19CV0037VK CHECK VALVE RVH 6 3 8 HOSE x 5 2101 4 4 ELBOW 1 4 MNPT 3 8 HOSE BARB attached to idler guide arm 3103 B NEEDLE VALVE T T T T TO IDLER GUIDE ARM O IDLE...

Page 98: ...lade Co Blade Co Blade Co Blade Co Blade Cov v v v ver er er er er M16 3 12 M16 3 12 M16 3 12 M16 3 12 M16 3 12 Idler Side Co Idler Side Co Idler Side Co Idler Side Co Idler Side Cov v v v ver er er er er M16 3 07B M16 3 07B M16 3 07B M16 3 07B M16 3 07B M20 3 07B M20 3 07B M20 3 07B M20 3 07B M20 3 07B P P P P Par ar ar ar arameter ameter ameter ameter ameters s s s s La La La La Label bel bel be...

Page 99: ...VE ASSEMBL DRIVE ASSEMBL DRIVE ASSEMBL DRIVE ASSEMBLY Y Y Y Y PARTS LISTS ON FOLLOWING 2 PAGES PARTS LISTS ON FOLLOWING 2 PAGES PARTS LISTS ON FOLLOWING 2 PAGES PARTS LISTS ON FOLLOWING 2 PAGES PARTS LISTS ON FOLLOWING 2 PAGES ...

Page 100: ... TS LISTS TS LISTS 7 0 47 0 3 57 180 5 6 5 37 21 7 3 02725 530 63 92 7 3 6 5 0 5 12 5 2 0 75 3 6 5 0 2 2 6 5 3 6 5 2 2 6 5 5 0 1 38 635 1 38 5 9 7 5 63 867 5 0 287 5 2 6 3 6 5 7 7 6 5 2 2 6 5 6 287 5 2 7 29 5 3 6 5 2 2 6 5 7 7 6 5 0 11 5 2 0 17 0 02725 6 7 0 17 9 5 9 0 75 3 6 5 0 2 2 6 5 0 11 5 5 9 63 5 0 287 5 5 9 63 5 3 6 5 2 2 6 5 7 7 6 5 3 5 9 5 7 1 5 ...

Page 101: ... 57 180 5 6 5 37 21 7 3 02725 530 63 92 7 3 6 5 0 5 12 5 2 0 75 3 6 5 0 2 2 6 5 3 6 5 2 2 6 5 5 0 1 38 635 1 38 5 9 7 5 63 867 5 0 9 6 287 5 5 33 5 3 6 5 7 7 6 5 2 2 6 5 0 7 20 7 5 29 5 3 6 5 2 2 6 5 7 7 6 5 0 11 5 2 0 17 0 02725 6 7 0 17 6 5 9 0 75 3 6 5 0 2 2 6 5 3 6 5 2 2 6 5 7 7 6 5 0 5 9 3 62 7 3 6 5 6 62 7 6 7 6 5 1 0 9 6 867 5 63 5 0 9 6 5 9 38 63 5 11 5 0 9 6 5 9 38 63 5 287 5 ...

Page 102: ...Pg 6 19 ...

Page 103: ...Pg 6 20 ...

Page 104: ...SECTION 7 OPTIONAL ASSEMBLIES SECTION 7 OPTIONAL ASSEMBLIES ...

Page 105: ...SECTION 7 OPTIONAL ASSEMBLIES ...

Page 106: ...s a bundling vise is available For P model machines only one bundling assembly is required for the single vise an A model is shown below When cutting a number of pieces at once the vertical clamp holds the bundle down firmly to prevent cutting errors due to material slippage or vibration This also helps to extend blade life SECTION 7 SECTION 7 SECTION 7 SECTION 7 SECTION 7 OPTIONS OPTIONS OPTIONS ...

Page 107: ...5 67 5 3 6 2 62 7 6 7 6 5 2 1 32 1 7 67 5 7 5 6 7 7 1 5 5 1 67 5 3 6 7 3 5 0 8 1 1 1 5 6 3 7 5 1 5 7 1 1 5 1 0 8 1 1 5 0 6 5 7 7 6 5 2 2 6 5 62 7 3 6 5 66 9 9 62 7 3 6 5 3 2 1 35 668 5 5 8 1 9 9 3 6 5 GHJ 2 1 0 FRONT VISE ONLY SHUTTLE VISE ONLY MOUNTED INSIDE TOP OF SHUTTLE FRAME SHUTTLE VISE ONLY B B B B BUNDLING ASSEMBL UNDLING ASSEMBL UNDLING ASSEMBL UNDLING ASSEMBL UNDLING ASSEMBLY Y Y Y Y ...

Page 108: ...LER ASSEMBL TICAL ROLLER ASSEMBL TICAL ROLLER ASSEMBL TICAL ROLLER ASSEMBL TICAL ROLLER ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 0 02817 1 5 7 0 17 0 6 7 0 17 52 3 1 0 9 57 78 6 3 7 51 5 7 1 1 5 1 0 02817 1 5 7 2 2 6 5 3 6 5 7 62 7 3 6 5 ...

Page 109: ...RIVE ASSEMBL M 16A DIRECT DRIVE ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 7 VKDIW FXW WR 3 530 63 92 7 29 2 283 1 1 29 2 63 5 29 2 283 1 1 5 7 5 9 3725 3 6 5 2 2 6 5 0 LQSXW VKDIW FXW WR 5 12 6 5 2 7 0 5 2 867 1 2 7 0 75 3 6 5 0 75 3 6 5 0 5 9 63 5 9 5 9 0 5 9 63 5 3 5 9 5 7 1 5 0 2 0 75 2 6 5 0 75 3 6 5 ...

Page 110: ...MBL M 20A DIRECT DRIVE ASSEMBLY Y Y Y Y 7 0 47 0 3 57 180 5 6 5 37 21 7 VKDIW FXW WR 3 530 63 92 7 283 1 1 PRWRU 283 1 6 9 283 1 1 JHDU ER 5 2 3725 0 VKDIW FXW WR 5 2 7 2 2 6 5 3 6 5 0 0 75 62 7 3 6 5 6 5 9 0 5 9 3 62 7 3 6 5 6 62 7 6 7 6 5 1 7 32 17 0 2 0 75 2 6 5 0 75 3 6 5 0 5 2 867 1 2 7 0 0 75 3 6 5 0 0 75 3 6 5 ...

Page 111: ...ption allows for automatic operation of the head angle not available for P model machines The PLC 500 operator interface The PLC 500 operator interface The PLC 500 operator interface The PLC 500 operator interface The PLC 500 operator interface DIGIT DIGIT DIGIT DIGIT DIGITAL ANGLE DISPL AL ANGLE DISPL AL ANGLE DISPL AL ANGLE DISPL AL ANGLE DISPLA A A A AY Y Y Y Y This option displays the head ang...

Page 112: ...SECTION 8 SPECIFICATIONS SECTION 8 SPECIFICATIONS ...

Page 113: ...SECTION 8 SPECIFICATIONS ...

Page 114: ... length 18 6 5640mm width 1 1 4 32mm thickness 042 1mm Blade Speed 75 400 SFM 60 325 with VFD 20 122 m min 18 99 with VFD Blade Tension hydraulic 30 000 psi 207000 kPa Blade Guides carbides water soluable coolant lubricated Blade Wheel Diameter 19 diameter 480 mm Motors blade drive 5HP 3 7kW hydraulic 3HP 2 2kW Pumps hydraulic pump 6 1 2 gpm 24 5 L min pressure compensated coolant pump 3 1 2 gpm 1...

Page 115: ...Pg 8 2 ...

Page 116: ... 400 SFM 60 350 with VFD 20 122 m min 18 107 with VFD Blade Tension hydraulic 30 000 psi 207000 kPa Blade Guides carbides coolant lubricated Blade Wheel Diameter 22 diameter 560 mm Motors blade drive 10HP 7 5kW hydraulic 3HP 2 2kW Pumps hydraulic pump 6 1 2 gpm 24 5 L min pressure compensated coolant pump 3 1 2 gpm 150W 13 2 L min 150W Hydraulic Tank 11 US gallons 42 L Hydraulic System Pressure 95...

Page 117: ...Pg 8 4 ...

Page 118: ...Pg 8 5 ...

Page 119: ...Pg 8 6 ...

Page 120: ...SECTION 9 WARRANTY SECTION 9 WARRANTY ...

Page 121: ...SECTION 9 WARRANTY ...

Page 122: ...OMPONENTS VALVES HOSES FITTINGS and any other items used in the manufacture of the M 16 20 but not originally manufactured by Hyd Mech are subject to the original manufacturer s warranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether gen...

Page 123: ...OKE A A A A ACT HT CT HT CT HT CT HT CT HT FST APR DIST FST APR DIST FST APR DIST FST APR DIST FST APR DIST OPTION OPTION OPTION OPTION OPTION FST APR OFST FST APR OFST FST APR OFST FST APR OFST FST APR OFST OPTION OPTION OPTION OPTION OPTION A A A A ACC DIST CC DIST CC DIST CC DIST CC DIST DEC DIST DEC DIST DEC DIST DEC DIST DEC DIST SL SL SL SL SLW DIST W DIST W DIST W DIST W DIST TR TR TR TR TR...

Page 124: ...NCE MANUAL Through its twinned distribution channel of authorized dealers and factory representatives HYD MECH services a worldwide network of customers from its two state of the art manufacturing facilities in Houston Texas USA and Woodstock Ontario Canada Check out the full range of Rock Solid Sawing Solutions at www hydmech com HYD MECH GROUP LIMITED HYD MECH CORPORATION P O Box 1030 1079 Parki...

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