HYCON HRS400 Operating Manual Download

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Operating Manual

HYCON HRS400

Hydraulic Ring Saw

From serial no. 6539

Revised December 2014

www.hycon.dk

Summary of Contents for HRS400

Page 1: ...OperatingManual HYCON HRS400 HydraulicRingSaw From serial no 6539 Revised December 2014 www hycon dk ...

Page 2: ...ions 11 Gear Oil Change 12 Use of Hydraulic Power Sources 13 Warranty Terms 13 Replacement Adjustment of Blade 14 Adjustment of Support Rollers 14 Dismounting of Front Cover and Water Blade 15 Replacement of Drive Wheel 15 Replacement of Blade 16 Replacement of Support and Guide Rollers 16 HYCON HRS400 Blade Information 17 HYCON Ring Saw Variables 19 Trouble Shooting 20 EC Declaration of Conformit...

Page 3: ...rick wall asphalt etc The HRS400 ring saw cannot be mounted in a HYCON cart but only used for handheld cutting jobs The HRS400 ring saw has two handles for optimum operator comfort The HRS400 ring saw is unaffected by water and can be operated in all working environments even for cutting under water The HRS400 ring saw can also be connected to excavators and other machines We recommend the use of ...

Page 4: ...nection T The operator must pay extra attention and show caution when working in difficult working areas such as slopes and other dangerous nature of the ground Do not reach too far with the HRS400 ring saw but always maintain a good footing and keep your balance The operator must be properly trained in using the HRS400 ring saw or under supervision of a qualified instructor The operator must alwa...

Page 5: ...00 5 You must use approved personal protective equipment whenever you use the machine Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your dealer for help in choosing the right equipment WARNING ...

Page 6: ...HYCON HRS400 Ring Saw HYCON A S Juelstrupparken 11 DK 9530 Støvring Tel 45 9647 5200 6 HRS400 Hydraulic Ring Saw Overall Dimensions ...

Page 7: ...d correctly Always have enough illumination for a secure working environment Always ensure you are in balance and having a good foothold when operating the ring saw ALWAYS check for hidden gas pipes or electrical cables in the material you cut Cold Weather Operation If the ring saw is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recom...

Page 8: ...high pressure is used A lower feed pressure can stop the vibration Otherwise replace the blade The blade shall be intended for the material to be cut Note USE only HYCON blades rollers and drive wheel or no warranty will be granted in case of failure to ring saw HYCON provides 2 different kinds of blades Standard blade diamonds are not positioned Premium blade diamonds are positioned Both types of...

Page 9: ... blade are the support rollers Their function is to support the blade Looking from the other side the guide rollers have the black handle The drive wheel ä ã ã ä æ From left to right Two pin wrench open spanner hex key and feeler gauge supplied with every saw except for the feeler gauge that comes with every blade WD40 lubricant can be purchased at HYCON distributor or your local dealer ...

Page 10: ...r gauge to adjust the gap between the support roller and the blade turn the screw clockwise until the gap matches the feeler gauge If the support roller is correctly adjusted you can turn the roller by the finger If it cannot turn it is too tight Tighten the drive wheel Mount the water blade and the cover Place the blade between the rollers Make sure the guide roller is placed correctly into the g...

Page 11: ...sh the rollers ON BOTH SIDES Clean the rollers and housing very carefully with the water hose EVERY DAY after use Finally spray all parts with WD 40 or equivalent water displacing spray 1 3 2 4 Daily cleaning makes your HYCON ring saw work perfectly CLEAN AFTER USE Let the saw blade with water minimum 30 seconds after use Flush the rollers with water at the end of every day CLEAN AFTER USE Our adv...

Page 12: ...hver 200 timer dog mindst én gang årligt Brug 50 ml gearolie GL 5 varenummer 9992760 Change gear oil after first 5 hours of operation After that change it every 200 hours of operation but at least once a year Use 50 ml gear oil GL 5 item No 9992760 Nach den ersten 5 Betriebsstunden Getriebeöl wechseln Danach alle 200 Betriebsstunden jedoch wenigstens einmal im Jahr 50 ml Getriebeöl GL 5 verwenden ...

Page 13: ...eter of the hoses is sufficient min all couplings are in order the power source is equipped with an oil filter of min 25 Micron Hoses with too small internal diameter and or defect couplings cause the HRS400 ring saw to work with incorrect working pressure Your dealer can help you check this If the output of the power source is too high the power source must be adjusted to correct output or you ca...

Page 14: ...en retighten them slightly Turn the adjustment screw approx 8 9 turns counter clockwise This will lift the support roller approx 2 mm from the blade Tightening Adjust the support roller down against the blade by loosening the hexagon nuts just slightly and then turning the adjustment screw clockwise Do under no circumstances press the support roller too hard against the blade You must be able to t...

Page 15: ... the 3 screws Remove the front cover Remove the entire water blade Replacement of Drive Wheel Use a hex key size 4 mm to loosen the 2 hexagon screws You can use a two pin wrench to prevent the drive wheel from turning round If the drive wheel is worn out replace immediately Use only original spare parts Contact your local dealer for further support and information ...

Page 16: ...rews The support rollers and the guide rollers can now be removed Lock the screws with Loctite 275 when mounting them again The roller edge interlocking with the blade must be sharp Replace the roller if the edge is not sharp Do not retip the diamond blade Use only original blades Contact your local dealer for further information When mounting the blade make sure that the three raised edges on the...

Page 17: ... is needed for different kinds of material to cut Blades Type of Bond Granite Heavy Reinforced concrete Reinforced concrete Semi hard concrete Soft concrete Soft bricks Abrasive building blocks Premium 20 YELLOW soft X X X X Premium 45 BLUE medium X X X X X Premium 70 RED hard X X X X X Standard 20 YELLOW soft X X X X Standard 45 BLUE medium X X X X X Standard 70 RED hard X X X X X ...

Page 18: ...bution Cause Blade mounted improperly or saw needs repair Solution Check rollers and drive wheel Check all bearings shaft and flanges Short Blade Life Cause Blade is too soft for material or water flow is too low Solution Choose blade with a harder bond and or increase the water flow Slow Cutting Speed Cause Material being cut is too hard for the blade The hard material wears the exposed diamonds ...

Page 19: ...aster Shorter The Saw Horsepower Lower Slower Longer Higher Faster Shorter Blade Speed Higher Slower Longer Lower Faster Shorter The Job Water Volume Higher Slower Longer Lower Faster Shorter Cutting Depth Deep Slower Longer Shallow Faster Shorter Cutting Pressure Lower Slower Longer Higher Faster Shorter The Material Material Hardness Harder Slower Longer Softer Faster Shorter Material Abrasivene...

Page 20: ...re Inadequate oil flow check the hydraulic oil flow Blade jumps out of its position Roller setting too loose Worn guide rollers Blade not fitted correctly on guide rollers Blade damaged Blade wobbles Support rollers tensioned too much Blade overheating Segments break Bent twisted or badly maintained blade Blade cuts too slowly Wrong blade for the material Saw pushed too hard Check that the right a...

Page 21: ...reby confirm that the HRS400 Ring Saw from serial No 6539 is manufactured in conformity with EC directives 2006 42 EC and 2000 14 EC The following standards have been applied EN ISO 12100 2011 EN ISO 11148 7 2012 EN ISO 4413 2010 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Henrik Steen General Manager 01 05 2012 ...

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