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Starting Instructions

 

 

Please observe the starting instructions on the front of the powerpack. 
 
Start: 

  Check engine oil level 

 

Check hydraulic oil level at sight glass 

 

Connect hoses and tool 

 

Switch fuel tap to “ON”  

 

Activate choke 

 

Turn ignition switch to “1” 

 

Pull recoil starter 

 

Move the lever to “ON” 

 
Stop: 

  Move the lever to “OFF“  

 

Turn off the ignition switch  

 

Turn the fuel tap to “OFF” 

 

 

Service, Maintenance and Hydraulic Settings 

 

 
Service/Maintenance 

Daily 

Weekly 

Yearly 

Engine oil  

Check 

 

1 x replacement 

Hydraulic oil  

Check 

 

1 x replacement 

Hydraulic oil filter *) 

 

 

1 x replacement 

Check hoses 

 

(tighten up if needed) 

 

Air filter 

 

 

1 x replacement 

Fuel filter 

 

 

1 x replacement 

 
*) Use only filters with by-pass 

 

 

Hydraulic Settings 
 
Check the working pressure by means of test equipment. The test equipment must 

comprise a pressure gauge, a flow meter and a valve for adjustment of pressure. 
 
The pressure relief valve is placed on the right side of the valve block. 

  

1.  Connect the test equipment, start the powerpack and move the lever to “ON”. 

Then close the valve - the pressure gauge must show 150 bar. 

 

Adjust the pressure relief valve by loosening the lock nut and turning the adjust-

ment screw in or out. “In” increases the pressure, and “out” decreases the 
pressure. 

Summary of Contents for HPP09

Page 1: ...h hydrau lic oil prior to operation To ensure smooth operation and long lasting performance of your new powerpack we recommend you to study this operating manual carefully and pay special attention to the Safety and Service Precautions We hope you will be satisfied with your new HYCON power pack Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 96...

Page 2: ...ge Safety precautions 2 Filling up hydraulic oil 2 Technical data 3 Starting instructions 4 Service maintenance and hydraulic settings 4 Oil types 5 EC Declaration of Conformity 6 Warranty Terms 7 Spare parts list 8 ...

Page 3: ... from a vehicle we recommend the use of a crane 8 The pressure relief valve is set at 150 bar from our plant Never set it higher 9 Always use filters with by pass The use of filters without by pass may blow the hydraulic hoses and the filter cover Filling Up Hydraulic Oil To fill up with hydraulic oil loosen the filter cover on top of the powerpack Remove the filter element see photo and fill up w...

Page 4: ...00 r p m 20 l p m 5 g p m Working pressure nominal 120 bar 1750 psi Pressure relief valve setting 150 bar 2200 psi Pump type Gear pump Oil temperature Max 70 C 160 F Hydraulic oil tank capacity Min Max 5 litres 7 litres 1 3 gallon 1 8 gallon Petrol tank capacity 6 litres 1 6 gallon Hydraulic system compl Max 8 litres Max 2 1 gallon Filter system filter element 25 Micron with by pass Engine Honda G...

Page 5: ...1 x replacement Hydraulic oil filter 1 x replacement Check hoses tighten up if needed Air filter 1 x replacement Fuel filter 1 x replacement Use only filters with by pass Hydraulic Settings Check the working pressure by means of test equipment The test equipment must comprise a pressure gauge a flow meter and a valve for adjustment of pressure The pressure relief valve is placed on the right side ...

Page 6: ... Types The HYCON power packs use standard hydraulic oil i e all types of mineral oil and biodegradable oil which comply with the following values Ambient temperature range Below 10 C 50 F 10 30 C 50 86 F Above 30 C 86 F Recommended oil viscosity grade VG 32 VG 46 VG 68 Recommended oil cleanliness ISO 4406 19 16 NAS 1638 10 Permitted viscosity cSt 10 600 Viscosity index Minimum 100 Oil temperature ...

Page 7: ...irectives 2006 42 EC and 2000 14 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Brønshøj Denmark Guaranteed sound power level 100 dB HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Martin Møller Managing Director 26 07 2019 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 8: ...ies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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