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Safety Precautions

 

 

1.

 

Always use protective earplugs. The powerpack complies with the EU noise limits, 

but by daily long-lasting operation there is a risk of hearing defects. 

 
2.

 

Always connect hoses before starting. 

 

3.

 

Never add fuel and oil when the engine is running. 

 
4.  In case of non-operation or performance of service, always turn off the engine. 

  

5.

 

Never start the engine without side covers. 

 

6.

 

Operation of the powerpack without tool connected and with lever at “ON” may 
cause overheating of the system and damage to the powerpack.  

 
7.

 

When lifting the powerpack from a vehicle, we recommend the use of a crane. 

 
8.

 

The pressure relief valve is set at 150 bar from our plant. Never set it higher. 

 

9.

 

Always use filters with by-pass. The use of filters without by-pass may blow the 
hydraulic hoses and the filter cover. 

 
 

 

Filling Up Hydraulic Oil 

 

To fill up with hydraulic oil, loosen the 

filter cover on top of the powerpack. 

 

 

Remove the filter element (see photo), 
and fill up with oil. When oil is showing 

at the bottom of the filter unit, there is 
enough oil on the powerpack. 

 

 

Insert the filter element again, mount 
the cover and the powerpack is ready 

for use. 

 

Please note: When connecting new extension 

hoses, it is necessary to fill up with extra 2 litres of 

oil. Therefore always top up the powerpack when 

connecting new extension hoses.  

 

Summary of Contents for HPP09

Page 1: ...h hydrau lic oil prior to operation To ensure smooth operation and long lasting performance of your new powerpack we recommend you to study this operating manual carefully and pay special attention to the Safety and Service Precautions We hope you will be satisfied with your new HYCON power pack Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 96...

Page 2: ...ge Safety precautions 2 Filling up hydraulic oil 2 Technical data 3 Starting instructions 4 Service maintenance and hydraulic settings 4 Oil types 5 EC Declaration of Conformity 6 Warranty Terms 7 Spare parts list 8 ...

Page 3: ... from a vehicle we recommend the use of a crane 8 The pressure relief valve is set at 150 bar from our plant Never set it higher 9 Always use filters with by pass The use of filters without by pass may blow the hydraulic hoses and the filter cover Filling Up Hydraulic Oil To fill up with hydraulic oil loosen the filter cover on top of the powerpack Remove the filter element see photo and fill up w...

Page 4: ...00 r p m 20 l p m 5 g p m Working pressure nominal 120 bar 1750 psi Pressure relief valve setting 150 bar 2200 psi Pump type Gear pump Oil temperature Max 70 C 160 F Hydraulic oil tank capacity Min Max 5 litres 7 litres 1 3 gallon 1 8 gallon Petrol tank capacity 6 litres 1 6 gallon Hydraulic system compl Max 8 litres Max 2 1 gallon Filter system filter element 25 Micron with by pass Engine Honda G...

Page 5: ...1 x replacement Hydraulic oil filter 1 x replacement Check hoses tighten up if needed Air filter 1 x replacement Fuel filter 1 x replacement Use only filters with by pass Hydraulic Settings Check the working pressure by means of test equipment The test equipment must comprise a pressure gauge a flow meter and a valve for adjustment of pressure The pressure relief valve is placed on the right side ...

Page 6: ... Types The HYCON power packs use standard hydraulic oil i e all types of mineral oil and biodegradable oil which comply with the following values Ambient temperature range Below 10 C 50 F 10 30 C 50 86 F Above 30 C 86 F Recommended oil viscosity grade VG 32 VG 46 VG 68 Recommended oil cleanliness ISO 4406 19 16 NAS 1638 10 Permitted viscosity cSt 10 600 Viscosity index Minimum 100 Oil temperature ...

Page 7: ...irectives 2006 42 EC and 2000 14 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Brønshøj Denmark Guaranteed sound power level 100 dB HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Martin Møller Managing Director 26 07 2019 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 8: ...ies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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