ZERO-TURN SERIES
ZT-1230
•
ZT-1630
14
15
MAINTENANCE & TROUBLESHOOTING MANUAL
ZT5.0-M REV A
SECTION 3
MAINTENANCE CHECKLISTS
SECTION 3
MAINTENANCE CHECKLISTS
Model:
Serial No.
•
Check each item listed below.
•
Use proper operating, service, and
maintenance manual for specifi c information
and settings
•
If an item is found to be unacceptable make
the necessary repairs and check the “repaired”
box.
•
When all items are “acceptable”, the unit is
ready for service.
•
If an item is found to be unacceptable, make
the necessary repairs and check the “repaired”
box. When all items are “acceptable,” the unit
is ready for service.
3.2 | PRE-DELIVERY/ANNUAL/FREQUENT INSPECTION CHECKLIST
FEATUREWORK PLATFORMS SHALL BE INSPECTED,
SERVICED, AND ADJUSTED TO MANUFACTURER’S
REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR
TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3
MONTHS OR 150 HOURS, WHICHEVER COMES FIRST,
AND ANNUALLY.
Y
-Yes/Acceptable
N
-No/Unacceptable
R
-Repaired
N/A
-Not Equipped
Y
N
R
N/A
BASE:
Inspect slide tracks for damage
All frame bolts tight
Pump secure
DC motors secure
Batteries fully charged
WHEELS:
Snap rings secure
Bolts/nuts tight
All shields/guards in place
SCISSORS:
No broken welds
No bent beam members
All rollers turn freely
Ret. rings secure on pivots
Maintenance locks: Stored in designated location
PLATFORM:
No bent rails
No broken welds
All rails in place/secure
110V outlet safe/working
Entrance gate closes freely
Y
-Yes/Acceptable
N
-No/Unacceptable
R
-Repaired
N/A
-Not Equipped
Y
N
R
N/A
DECALS:
Legibile
Correct capacity noted
Proper placement & quantity.
RAILS/EXTENDING PLATFORM:
Extends freely
Cables in place/secure
Locks in stowed position
Locks in extended position
FUNCTIONS:
All functions (Drive,Elevate,Steer) operational (see Pre-Start Inspection for details)
Pothole guards deploy when platform elevated
Emergency stop breaks circuits
Slow speed limit switch set properly
Pothole interlock functions correctly
BRKAES:
Operational
EMERGENCY DOWN:
Operational
WIRING:
Switches secure
Contactor(s) secure
Tight on terminals (No loose wiring)
OIL:
Level 1” from top (when platform stowed)
OTHER:
Check all hose for leaks
Check all fittings for leaks
Battery charger secure/operational
Tilt sensor
Warning horn
Hour meter operational
Battery indication operational
Operator’s Manual is on the unit
Overload light & alarm sounds when overloaded
DATE:
INSPECTED BY:
