ZERO-TURN SERIES
ZT-1230
•
ZT-1630
12
13
MAINTENANCE & TROUBLESHOOTING MANUAL
ZT5.0-M REV A
SECTION 3
MAINTENANCE CHECKLISTS
SECTION 3
MAINTENANCE CHECKLISTS
FAILURE TO PERFORM INSPECTIONS AND
PREVENTATIVE MAINTENANCE AT RECOMMENDED
INTERVALS MAY RESULT IN THE UNIT BEING
OPERATED WITH A DEFECT THAT MAY RESULT IN
INJURY OR DEATH OF THE OPERATOR.
Regular inspection and conscientious maintenance is important to efficient economical operation of this
machine. It will help to assure that equipment will perform satisfactorily with a minimum of service and repair.
Make checks at the stated intervals or more frequently if required by local operating conditions. The following
inspection checklists are included in this manual:
•
Pre-Start (required before operation at each work shift)
•
Pre-Delivery/Frequent/Annual (Required every 3 months, after periods of storage, and after any alterations
or repairs)
The rated life of the machine is Light Intermittent Duty (typical use 10 years, 40 weeks per year, 20 hours per
week, 5 load cycles per hour).
THIS CHECKLIST MUST BE USED AT THE BEGINNING
OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT
HOURS OF USE. FAILURE TO DO SO COULD AFFECT
THE SAFETY OF THE OPERATOR.
Pre-Start Inspection (Zero-Turn Series)
Model:
Serial No.
•
Keep inspection records up-to-date.
•
Record and report all discrepancies to your
supervisor.
•
A dirty machine cannot be properly inspected.
Y
-Yes/Acceptable
N
-No/Unacceptable
R
-Repaired
N/A
-Not Equipped
Y
N
R
N/A
VISUAL INSPECTIONS
There are no loose or missing parts.
Check that warning and instructional labels are legible and secure.
Ensure that load capacity is clearly marked.
Check the platform rails and safety gate for damage.
Platform and base controls are not missing, damaged, or disconnected.
Electrical cables and wires are not torn, frayed, or disconnected.
Hydraulic hoses are not torn or loose, and there are no leaks.
Hoses and the cables have no worn areas or chafing.
Check the tires for damage. Check that wheel axle retaining rings and any set
screw(s) in rear wheel are tight.
Check that all snap rings are secure in grooves on pivot pins.
FUNCTIONAL TESTS
Gate closes automatically and latches.
Platform Controls: Check all switches and push buttons for proper operation.
Emergency Stop (Stops all movement)
Drive & Up/Down Mode Switch (Selects drive/steer or elevate mode)
Joystick: (Return to neutral, drives forward & reverse,)
Enable Trigger (Must be activated for joystick-operated movement)
Elevates & lowers
If so equipped, horn sounds when button is pressed.
Base Controls: Check all switches and push buttons for proper operation.
Emergency Stop (Stops all movement)
Key Switch (Selects Platform Control, Ground Control, or Off )
Up/Down Rocker Switch (Elevates, Lowers)
Descent Alarm (Not damaged, sounds for descent; may also sound for drive &
elevate, if so equipped)
Tilt Alarm (Not damaged, sounds when tilted and machine elevated above
designated height)
Master Power Switch disconnects battery
Wheels: Front and rear wheels rotate freely.
Front wheels pivot freely.
Drives in slow speed when elevated.
Brakes: Machine stops when joystick released.
Pothole guards deploy and lock when platform is elevated.
Lift does not elevate when pothole guards are blocked.
DATE:
INSPECTED BY:
3.1 | PRE-START INSPECTION CHECKLIST
