SECTION 2 | MAINTENANCE
2.3 | BATTERY MAINTENANCE AGM BATTERIES
Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the
fewer cycles a battery will deliver. Conversely, the shallower the depth of discharge the more cycles a battery will
deliver. To optimize the health of your battery, limit discharge to 80%.
The performance and life of a battery will vary with application, usage, temperature and depth of discharge. AGM
batteries tend to deliver higher than their rated capacity (up to 10-15% higher) for -30 cycles until they are “broken in”
and settle at their rated capacity.
Operating batteries above 80°F (27°C) will yield runtimes above the rated capacity and operating batteries below
80°F will yield runtimes below the rated capacity. Cold temperatures can significantly reduce battery capacity.
Although higher temperatures increase the battery capacity they also accelerate corrosion and reduce overall battery
life.
2.4 | BATTERY MAINTENANCE WET CELL BATTERIES
If this unit is equipped with deep cycle 12-volt Group 27 batteries, the care and maintenance of your battery has
much to do with how well this unit functions. Battery wiring and water level should be checked monthly. Do not
overfill. When the cells are too full, fluid will seep out when charging. The solution is at its proper strength when
the battery is manufactured. Use distilled water and keep fluid up to proper level. When required, water should be
added to battery after charging, unless water level is below the plates.
•
Remove side cover to access battery.
•
Remove battery caps and check fluid level.
•
Fill each cell (if needed) to split ring with distilled water.
•
Reinstall caps.
•
Wash all dirt, debris, acid, etc., off battery whenever corrosion is detected. Use a solution of 5ml baking soda per
0.95 liters of warm water.
•
Coat terminals with a commercially available coating.
•
Close cabinet and latch in place.
M
2.5 | LUBRICATION
Item
Specification
Frequency of Lubrication
Wheels
Teflon Spray
Quarterly
2.6 | COMPONENTS REQUIRING ADJUSTMENT
Under normal use, no components should require adjustment. Contact the manufacturer if adjustments are
required.
2.7 | EXAMINATION, REPAIR, REPLACEMENT OF LIMITED LIFE COMPONENTS
With proper use, regular battery charging, and regular inspection, there are no limited life components that require
routine replacement.
2.8 | SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS
Check safety functions as part of daily inspection. Check that the brakes are holding.
2.9 | STORAGE
After periods of storage, exposure to extremes of ambient conditions-heat, cold, moisture, dust etc. inspect
the machine. Batteries will need to be charged. Refer to the Pre-Delivery/Frequent Inspection Checklist in the
Maintenance Manual.
2.10 | MAJOR ALTERATIONS OR REPAIRS
Any alterations must be approved by the manufacturer. Major repairs, which affect the stability, strength, or
performance of the machine must also be approved by the manufacturer, recorded, and include machine
inspection and testing. Never attach pipe racks, material lifting devices, or make any other alteration that is not part
of the intended design of the machine.
FIGURE 4: Battery Location
SECTION 2 | MAINTENANCE
MAINTENANCE & TROUBLESHOOTING
PS-1030 | PS-1430
SUPO-742
REV A
MAINTENANCE & TROUBLESHOOTING
PS-1030 | PS-1430
SUPO-742
REV A
10
11