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SECTION 8 | WARRANTY

SECTION 8 | WARRANTY

LIMITED WARRANTY

Warranty Statement—Two Year Agreement

LIMITED WARRANTIES

Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) 
warrants to the fi rst end-user (“Buyer”) that:

Limited Product Warranty 

For a period of 24 months from the date that a new product manufactured by the Company (“Product”) 
is delivered to the Buyer, the Product will (i) conform to the specifi cations published by the Company for 
such Product as of the date of delivery; and (ii) be free of any defect in material and/or workmanship under 
normal use and maintenance; and

Extended Structural and Chassis Warranty

  

For a period of 60 months from the date that the Product is delivered to the Buyer, the chassis and other 
structural components  of such Product will be free from defects in material and/or workmanship under 
normal use and maintenance.

EXCLUSIONS / WHAT IS NOT COVERED

 

The following items are NOT covered under this Limited Warranty:

Defects in, and damage or loss relating to, any batteries incorporated by the Company into or made a part 
of the Product. Any such defects, damage or loss shall be exclusively covered by the battery manufacturer’s 
warranty, if any. For more information regarding the battery warranty, the Buyer should contact the battery 
manufacturer using the contact information shown on the battery;

Damage or loss resulting from or caused by carrier handling; 

Damage or loss resulting from or caused by normal wear and tear, weathering, lack of use or use with 
incompatible equipment or software;

Damage resulting from or caused by improper maintenance, improper handling or storage, improper use, 
abuse, neglect, operation beyond rated capacity, or operation after discovery of defective or worn parts; 

Any part, component or assembly altered or modifi ed in any way not approved in writing by the Company; 

Damage to any equipment or parts not manufactured by the Company; and
Acts of God, accidents or any other causes beyond the Company’s reasonable control. 

MAKING A WARRANTY CLAIM

As a prerequisite to making any claim under this Limited Warranty, Buyer must give the Company written notice 
of any suspected defect promptly after discovery. Such notice shall specifi cally identify the suspected defect, 
the original delivery date and complete Buyer identifi cation and location information. The Company will not 
accept any Product for warranty service without receiving Buyer’s written  notice and issuing a return goods 
authorization. If requested by the Company, Buyer shall return the defective Product, or parts, components 
or assemblies thereof, to the Company, F.O.B, Company’s designated location.  All returned Products or parts, 
components or assemblies thereof that are replaced under this Limited Warranty shall become the property 
of the Company. The Company reserves the right to review Buyer’s maintenance and operation records and 
procedures to determine if the alleged defect(s) were due to any of the items listed in Sections 2 of this Limited 
Warranty. The Company shall not be liable for any claim under this Limited Warranty if Buyer fails to satisfy the 
conditions set forth in this Section.

EXCLUSIVE WARRANTY REMEDIES

Exclusive Repair or Replace Remedy

The Company’s sole obligation and Buyer’s exclusive remedy with respect to any defect in the Product 
occurring during the warranty periods set forth in Section 1 of this Limited Warranty shall be for the 
Company, at its option, to repair or replace (or have one of its designated authorized dealers repair 
or replace) the Product or part, component or assembly thereof that contains a defect in materials or 
workmanship. The Company reserves the right, at its discretion, to use new, re-manufactured or refurbished 
replacement parts. Notwithstanding anything in this Limited Warranty to the contrary, the Company 
shall not be obligated to replace the entire Product if a covered defect can be remedied by the repair or 
replacement of a defective part, component or assembly. The Company shall be responsible for the cost of 
all parts and labor charges, up to the Maximum Labor Amount determined in accordance with Section 4(b) 
of this Limited Warranty, necessary to remedy such defect.  

Labor Charges

 

If fi eld repairs or parts replacement are necessary on any Product covered by this Limited Warranty, the 
Company will reimburse its designated authorized dealer for those direct labor costs incurred to perform 
such fi eld repairs or parts replacement up to the maximum amount specifi ed in the Company’s current 
Field Service Rate (hereinafter, the “FSR”) or in any ‘Flat Rate Guides’ or similar agreement established with 
the authorized dealer (such maximum amount shall be referred to in this Limited Warranty as the “Maximum 
Labor Amount”). Current versions of the Company’s FSR and Flat Rate Guides are incorporated by reference 
into this Limited Warranty. For a current copy of the Company’s FSR and Flat Rate Guides, Buyer should 
contact the Company at 1-866-334-0756. Buyer shall be responsible for any costs or fees due to the 
authorized dealer in excess of the Maximum Labor Amount. 

DISCLAIMER OF OTHER EXPRESS AND IMPLIED WARRANTIES

Except for the limited warranties set forth in section 1 above, the company makes no other representations 
or warranties and hereby disclaims all express or implied representations or warranties regarding the 
product, including, without limitation, any implied warranty of merchantability, non-infringement of 
proprietary or third-party rights or fi tness for a particular purpose. There are no warranties which extend 
beyond the description on the face hereof. No employee or representative of the company or any of its 
authorized dealers is authorized to modify any term, condition or limitation in this limited warranty unless 
such modifi cation is made in writing and signed by an offi

  cer of the company.

LIMITATION OF LIABILITY

Notwithstanding anything in this warranty to the contrary, in no event shall the company or any of its affi

  liates or 

subsidiaries be liable to buyer for any indirect, special, exemplary, punitive or consequential damages (including 
lost profi ts, lost revenue, down time, loss of business opportunity or other economic losses), whether in an 
action in contract or tort (including negligence and strict liability) or otherwise, even if the company has been 
specifi cally advised of the possibilities of such damages.

Version 1.15.16

MAINTENANCE & TROUBLESHOOTING
PS-1030 | PS-1430

SUPO-742

REV A

MAINTENANCE & TROUBLESHOOTING
PS-1030 | PS-1430

SUPO-742

REV A

40

41

Summary of Contents for PS-1030

Page 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SUPO 742 REV A PS 1030 PS 1430 MOBILE ELEVATING WORK PLATFORM BY CUSTOM EQUIPMENT LLC ...

Page 2: ... TO OPERATING THE MACHINE The user operator should not accept operating responsibility until the manual has been read and understood as well as having operated the lift under supervision of an experienced and qualified operator Because the manufacturer has no direct control over machine application and operation proper safety practices are the responsibility of the user and all operating personnel...

Page 3: ...TS 12 3 1 PRE START INSPECTION CHECKLIST 14 3 2 PRE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 15 SECTION 4 TECHNICAL REFERENCES 16 4 1 HYDRAULIC SCHEMATIC 16 4 2 ELECTRICAL SCHEMATIC 18 4 3 CONTROL BOARD DIAGNOSTIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM 22 5 2 LWR CTL WIRING DIAGRAM 24 5 3 UPPER CONTROLS WIRING DIAGRAM 26 SECTION 6 TROUBLESHOOTING FLOWCHARTS 28 6 1 MAIN POWER SAFET...

Page 4: ...e proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE 1 3 SAFETY GUIDELINES Maintenance Lock The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially raised position Serious injury and or death could result if maintenance lock is...

Page 5: ...TTERY 2 2 CHARGING THE BATTERY BATTERIES GENERATE EXPLOSIVE GASES KEEP SPARKS AND FLAME AWAY FROM BATTERIES DO NOT SMOKE WHILE CHARGING The charger may include an interlock circuit If so equipped the unit will not operate while charging Operating while charging will shorten battery life To charge Park the machine on a level surface Plug charger into AC outlet until charged For best battery life le...

Page 6: ... cover to access battery Remove battery caps and check fluid level Fill each cell if needed to split ring with distilled water Reinstall caps Wash all dirt debris acid etc off battery whenever corrosion is detected Use a solution of 5ml baking soda per 0 95 liters of warm water Coat terminals with a commercially available coating Close cabinet and latch in place M 2 5 LUBRICATION Item Specificatio...

Page 7: ...peration at each work shift Pre Delivery Frequent Annual Required every 3 months after periods of storage and after any alterations or repairs The rated life of the machine is Light Intermittent Duty typical use 10 years 40 weeks per year 20 hours per week 5 load cycles per hour FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERAT...

Page 8: ...MAINTENANCE CHECKLISTS 3 1 PRE START INSPECTION CHECKLIST 3 2 PRE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST Y Yes Acceptable N No Unacceptable R Repaired N A Not equipped with this feature Y N R N A VISUAL INSPECTIONS There are no loose or missing parts Check that warning and instructional labels are legible and secure Ensure that load capacity is clearly marked Check the platform rails and sa...

Page 9: ...CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED SPEC MATL Schematic DRAWING HS HB REV DESCRIPTION OF CHANGE DATE REV BY A ECO SHEET 1 OF 2 WEIGHT APPROX 0 00 LB A 4 1 HYDRAULIC SCHEMATIC Part No HS HB SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING PS 1030 PS 1430 SUPO 74...

Page 10: ... J 4 J 13 J 8 H 3 J 12 J 11 H 5 H 8 H 7 D 1 D 3 D 2 T 4 T 5 T 1 T 2 T 3 T 6 T 7 T 8 H 6 BUTT 1 1 2 20A NC OFF NO SIG AS1 OPTIONAL FLASHING BEACON C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE ELEC SCH HBLG S4 SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND ...

Page 11: ...ng to motors 4 x There is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the battery supply should be between 15V and 32V Check the output from height sensor P12 12 If the TS100 heatsink is very hot then perhaps the controller has temporarily shut...

Page 12: ...4 3 2 1 8 6 2 3 7 1 5 4 LWR CTL WD 112 21 405 50 1 2 BATTERY BATTERY 112 21 407 50 112 21 314 50 BEACON LIGHT IF SO EQUIPPED 112 01 320 50 1002101650 ELEC 117 DC 1 ELEC 641C ELEC 641E ELEC 641A 112 21 304 50 112 21 420 50 112 21 425 50 CHR INTERLOCK IF SO EQUIPPED JUMPER IF NOT EQUIPPED C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment LLC Richfield WI 53076...

Page 13: ... 3 BLU 4X C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment LLC Richfield WI 53076 Phone 262 644 1300 DATE WD LWR CTL HBLG S4 SCALE 1 4 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED SPEC MATL Wiring Diagr...

Page 14: ...m Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE WD UPR CTL HBLG S4 SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED SPEC MATL Wiring Diagram DRAWING WD 112 21 404 51 REV DESCRIPTION OF CHANGE DATE REV BY B Swapped Wires 2 3 at...

Page 15: ...or see a referenced document If not continue troubleshooting If a part has been identified as needing replacement see the Parts Manual to identify part number to order If any wiring or components have been altered from the original manufacture problems may not be identifiable WARNING Any modification on this machine without the express consent of the manufacturer is prohibited WARNING Failure to c...

Page 16: ... upper control and control board failure Still no drive Driving slowly Are batteries fully charged Drives slow when lowered Drives fast when elevated Does not drive when elevated Do pothole guards and lock deploy properly Yes Contact Hy Brid Lifts for further troubleshooting Consider board failure or loose wiring Contact CEI for further troubleshooting Consider board failure pothole interlock limi...

Page 17: ...a n e t n i a m r e w o p e r A o t s n o i t c e n n o c d n a t i u c r i c e t a v e l e g n i n o i t c n u f s e h c t i w s y l r e p o r p r o e c a l p e R d e i f i t n e d i r i a p e r e e S m e l b o r p t i u c r i C c i l u a r d y H k c e h C r e h g i h d n a s l o o t l a n o i t i d d A e e S d e r i u q e r l l i k s f o l e v e l e c a l p e R c i l u a r d y h e s o h e l o h ...

Page 18: ...ions may result in damage injury or death Refer to Maintenance Manual for complete warnings See also Wiring Diagram or Schematic And Hydraulic Schematic WARNING Set up for maintenance safety Remove load from platform Check for overhead obstructions Platform movement may occur Never Reach between scissors links or prop up platform unless maintenance pins are in place Yes but not properly No No Chec...

Page 19: ...ing connection problem Contact Hy Brid Lifts for further troubleshooting Consider damaged main cable main cable connections at upper and lower control Check terminals 17 22 No Steering Not operating properly Check wire connections at actuator Pull test connections if failure crimp on new connector s Consider mode limit switch wiring or switch failure red and or black wires Continuity test on switc...

Page 20: ...424 50 K BUTTON PUSH PULL RED E STOP ELEC 071 KIT USED ON LOWER CONTROLS BUTTON PUSH TWIST RED E STOP ELEC 065 USED ON UPPER CONTROLS CHARGER 24V ELEC 795 CORD NEMA 5 15P 5 15R 24 0 ELEC 639 9 CTL ASM LWR 112 21 405 50 CTL ASM UPR 112 21 404 51 CTL WIRE HARNESS MAIN PS SERIES 112 21 425 50 DECALS PS 1030 KIT 112 21 418 50 K DECALS PS 1430 KIT 112 21 418 55 K DRIVE MOTOR 24VELE HB AUB ELEC 790 HYDR...

Page 21: ...ection EXCLUSIVE WARRANTY REMEDIES Exclusive Repair or Replace Remedy The Company s sole obligation and Buyer s exclusive remedy with respect to any defect in the Product occurring during the warranty periods set forth in Section 1 of this Limited Warranty shall be for the Company at its option to repair or replace or have one of its designated authorized dealers repair or replace the Product or p...

Page 22: ...NSPECTION AND REPAIR LOG Date Comments Date Comments SECTION 9 INSPECTION AND REPAIR LOG MAINTENANCE TROUBLESHOOTING PS 1030 PS 1430 SUPO 742 REV A MAINTENANCE TROUBLESHOOTING PS 1030 PS 1430 SUPO 742 REV A 42 43 ...

Page 23: ... 1030 PS 1430 2019 Custom Equipment LLC 2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with ANSI SIA A92 6 Revision Date May 2019 Printed in the U S A ...

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