Inspection
and
Regular
Maintenance
Checklists
CAUTION
FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT
RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED
WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR.
Regular
inspection
and
conscientious
maintenance
is
important
to
efficient
economical
operation
of
this
machine.
It
will
help
to
assure
that
equipment
will
perform
satisfactorily
with
a
minimum
of
service
and
repair.
Make
checks
at
the
stated
intervals
or
more
frequently
if
required
by
local
operating
conditions.
The
following
inspection
checklists
are
required
and
included
in
this
manual:
Pre
Ͳ
Start
(Required
before
operation
at
each
work
shift)
Monthly
Battery
Maintenance
Frequent
(Required
at
intervals
not
more
than
three
months)
Pre
Ͳ
Delivery/Annual
(Required
at
intervals
not
more
than
twelve
months)
Monthly
Battery
Care
WARNING
THIS
CHECKLIST
MUST
BE
USED
AT
MONTHLY
OR
AFTER
EVERY
100
HOURS
OF
USE.
FAILURE
TO
DO
SO
COULD
AFFECT
THE
SAFETY
OF
THE
OPERATOR.
MODEL
NUMBER
_____________
SERIAL
NUMBER
______________
1.
Keep
inspection
records
up
Ͳ
to
Ͳ
date.
2.
Record
and
report
all
discrepancies
to
your
supervisor.
3.
A
dirty
machine
cannot
be
properly
inspected.
Y
Ͳ
Yes/Acceptable
N
Ͳ
No/Unacceptable
R
Ͳ
Repaired
Description
Y N
R
Monthly
Battery
Care:
1. Remove
battery
cabinet
cover.
2. Remove
battery
caps
and
check
fluid
level.
3. Fill
each
cell
(if
needed)
to
split
ring
with
distilled
water.
4. Reinstall
caps.
5. Wash
all
dirt,
debris,
acid,
etc.,
off
battery
whenever
corrosion
is
detected.
Use
a
solution
of
5
Ͳ
tsp.
baking
soda
per
quart
of
warm
water.
6. Coat
terminals
with
a
commercially
available
coating.
Part #SUPO-613
REV E
Page 10 of 38
Prestart
Inspection
Checklist
WARNING
THIS
CHECKLIST
MUST
BE
USED
AT
THE
BEGINNING
OF
EACH
SHIFT
OR
AFTER
EVERY
SIX
TO
EIGHT
HOURS
OF
USE.
FAILURE
TO
DO
SO
COULD
AFFECT
THE
SAFETY
OF
THE
OPERATOR.
MODEL
HB
Ǧ
830
SERIAL
NUMBER
______________
1.
Keep inspection records up-to-date.
2.
Record and report all discrepancies to your supervisor.
3.
A dirty machine cannot be properly inspected.
Y-Yes/Acceptable N-No/Unacceptable R-Repaired
Description
Y
N
R
Visual
Inspections
Check
that
there
are
no
damaged,
dented,
or
bent
structural
members.
There
are
no
loose
or
missing
parts.
Check
that
warning
and
instructional
labels
are
legible
and
secure.
Ensure
that
load
capacity
is
clearly
marked.
Check
the
platform
rails
and
safety
gate
for
damage.
Platform
and
base
controls
are
not
missing,
damaged,
or
disconnected.
Electrical
cables
and
wires
are
not
torn,
frayed,
or
disconnected.
Hydraulic
hoses
are
not
torn
or
loose,
and
there
are
no
leaks.
Check
that
hoses
and
the
cables
have
no
worn
areas
or
chafing.
Check
the
hydraulic
fluid
level
with
the
platform
fully
lowered.
Check
the
tires
for
damage.
Check
that
wheel
axle
retaining
rings
and
set
screw
in
rear
wheel
are
tight.
Check
that
all
snap
rings
are
secure
in
grooves
on
pivot
pins.
Functional
Tests
Gate
closes
automatically
and
latches
(alignment
can
be
adjusted
with
screw
on
toe
board
or
railing
if
necessary).
Platform
Controls:
Check
all
switches
and
push
buttons
for
proper
operation.
Emergency
Stop
(Stops
all
movement)
Drive
Enable
(Must
be
activated
to
drive)
Joystick
(Return
to
neutral,
drives
forward,
reverse,
left,
right)
Lift
Enable
(Must
be
activated
to
elevate)
Rocker
Switch
(Elevates,
Lowers)
Base
Controls:
Check
all
switches
and
push
buttons
for
proper
operation.
Emergency
Stop
(Stops
all
movement)
Key
Switch
(Selects
Platform
Control,
Ground
Control,
or
Off)
Up/Down
Rocker
Switch
(Elevates,
Lowers)
Hour
meter
(Displays
Drive
Hours)
Alarms
(Not
damaged,
sounds
for
descent)
Wheels:
Front
and
rear
wheels
rotate,
pivot
freely.
Drives
in
slow
speed
when
elevated.
Brakes:
Machine
stops
when
joystick
released.
Pothole
guards
deploy
and
lock
when
platform
is
raised.
Lift
does
not
elevate
when
pothole
guards
are
blocked.
̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴
Part #SUPO-613
REV E
Page 11 of 38