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TL - 500 -  AA                                                                                                                                             

  

 

   9 

The machine will stop automatically when the material is finished when pressing the stop 

button, the emergency stop, the piece counter reaching the number zero, changing to  

MANUAL PROCEDURE, or raising the protection hood. 

 

 When working with the feeder it is very important to regulate the operating speed in 

order to avoid shocks at the end of the operating procedure, and that no sliding of the material will 

occur, due to brusque movements. For this it is necessary to get access to the electric valves 

through the backdoor of the feeder, and adjust the connecting pieces of the electric valve nº4 . By 

setting the nearest connecting piece at the electric connector, the advancing speed of the material 

is reduced, and by setting the other one, the reversing speed is reduced. 

 

While the feeder is in operation, always keep the protection hood lowered 

 

- Potential problems. Potential solutions. 

 

PROBLEM

 

POTENTIAL SOLUTION

 

The machine does not 

function at all. 

Check that there is tension at the inlet and outlet of 

the operating switch 

Check the fuse of the electrical circuit 2A 

Check the condition of transformer and automation 

switch and feeding 24Vdc             

The feeder does not 

operate properly. 

Check the condition of all the end switches, and 

position of said switches  

Status of the electric valves 

Status of the feeder encasing and tension on the line 

of said feeder encasing ( 24 V dc) 

Pressure on the regulator ( 6 ato ) air leaks 

The disc does not rise 

properly. 

Oil level in the hydraulic-pneumatic converter 

Pressure on the filter - regulator 

Advancement too high 

Rising push buttons 

The feeder operates 

occasionally. 

Pressure on the filter - regulator 

Feeder levelling. It has two intermediate supports for 

its adjustment 

Status of the advancing cylinder. Release it from the 

cart and check if it operates smoothly.  

Summary of Contents for TL-500-AA

Page 1: ...Aluminium saw TL 500 AA...

Page 2: ...to power supply Instructions regarding saw blade assembly Cooling agent for sawing Hydraulic oil 6 Operation Instructions Proper and improper use Function of the controls Operating mode Sequence of o...

Page 3: ...ents concerning each and all the corresponding parts This is the exclusive way to obtain the fundamental objectives which are laid down in the basis of this manual such as avoiding accident risks and...

Page 4: ...n lubricating system Maximum sawing height 180 mm Maximum feeding length 500 mm Dimensions Length 2200 mm Width 1100 mm Height 1500 mm Weight 500 Kg 4 INSTRUCTIONS REGARDING TRANSPORT AND STORAGE In o...

Page 5: ...consideration the colour codes of each of the cables pay special attention to the grounding of the cable Once the machine has been connected please check that the direction of rotation of the saw bla...

Page 6: ...ank and fill it with PNEUMATIC OIL OF A VISCOSITY OF ISO VG 16 or similar Use the same oil for the lubricating device situated in the group of pneumatic components 6 OPERATION INSTRUCTIONS Proper and...

Page 7: ...rgency stop Stops the machine completely keeping the material clamped by the pressing cylinders Drive of pressing cylinders Only MANUALLY Two green push buttons to raise the saw blade Only MANUALLY an...

Page 8: ...es must be complied with 1 Adjust the desired sawing height by means of the limit switch located in the inner part of the machine always with the operating switch turned off 2 Adjust the feeding lengt...

Page 9: ...operation always keep the protection hood lowered Potential problems Potential solutions PROBLEM POTENTIAL SOLUTION The machine does not function at all Check that there is tension at the inlet and o...

Page 10: ...ing operation the operator must make sure that he has removed the tools or keys used for maintenance or adjustment In case of fire the power supply should be switched off immediately and a dry chemica...

Page 11: ...ne periodically and especially the feeder It is the only way to ensure a proper operation of the machine Before carrying out any intervention on the electric equipment disconnect the feeding plug When...

Page 12: ...TL 500 AA 12 8 0 PNEUMATIC DIAGRAM...

Page 13: ...ION T FINAL PANTALLA 6 PILOTO 9 4 N DESCRIPTION CODE N DESCRIPTION CODE 1 MOTOR SAFETY SWITCH 16A E0000005 6 HOOD LIMIT SWITCH E0000025 2 TRANSFORMER 40 VA 24V E0000014 7 EMERGENCY STOP E0000010 3 REL...

Page 14: ...TL 500 AA 14 8 2 ELECTRIC DIAGRAM...

Page 15: ...L 100 20400202 34 SCREW M 8x15 DIN 912 5 RING 20 SUPPORT DISC BRAKE 35 SCREW M 10x40 DIN 912 6 ALUMINUNIUM BAR 45 20500052 21 NYLON PLUG 36 RING 10 7 HANDLE M10x70 B0000006x 60 22 MARKING STRIP 37 NUT...

Page 16: ...BEARING 4206 2050016 2 25 LUBRICATION NIPPPLE 1 8 4 SCREW 10x50 DIN931 15 MOTOR PIN 26 SCREW M8x12 DIN 912 5 BOLT 30x139 20500062 16 SHAFT 30 2050009 2 27 TAP BOLT M8x15 DIN 913 6 BELT TENSIONER 17 SA...

Page 17: ...5 N0000026 10 TILTLING DEVICE 3 CYLINDRICAL FORK ISO 50 63 11 ELBOW MALE SCREW THREAD 4 FEMAL HINGE ISO 50 12 ELBOW SIMPLE MALE SCREW THREAD 5 FASTENING CYLINDER 13 CAST IRON DISC 6 RISING BUFFER 14 B...

Page 18: ...ank Page 12 Translation of Spanish terms into English Circuito neumatico pneumatic diagram ESQUEMA NEUMATICO PNEUMATIC DIAGRAM POSICION FINALES DE CARRERA POSITION OF LIMIT SWITCHES material material...

Page 19: ...GENCY PARO STOP MATERIAL MATERIAL DISCO ABAJO SAW BLADE DOWN DISCO ARRIBA SAW BLADE UP FIN ALIMENT END FEEDING INICIA ALIM START AUTOMATICO AUTOMATIC PISADORES PRESSING CYLINDERS SUBIDA SIERRA RAISE S...

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