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Ultra Low Front

 

 

Rear Load

  

Excel

P/N 0501930_G 

6-3

HUSSMANN CORPORATION • BRIDGETON, MO  63044-2483  U.S.A.

REPLACING ELECTRONIC BALLASTS

Canopy and Rail Lamp Ballasts

These ballast are located at the top of the 
merchandiser inside the canopy . 

1 .  

d

isconnecT

 

power

 

To

 

The

 

merchandiser

.

2 .   Remove fluorescent lamps from the canopy .

3 .  Remove the screws that secure the lamp 

panel .  

4 .   Grasp the lamp panel at its front edge and 

carefully pull down . It will swing freely 
from its hinged rear edge . 

5 .   Replace ballast and reassemble parts in 

reverse order .

6 .  Reconnect the electrical power .

8 ft

12 ft

Rail

Rail

Canopy

Canopy

Access to Canopy and Shelf Ballasts

Canopy and Shelf Ballast Arrangement

Remove Screws 

(3 on 8 ft case,  

4 on 12 ft case)

Remove Front Lamp Assembly to Access Screws

Summary of Contents for 0501930_G

Page 1: ...e Dairy Merchandisers Installation Operation Manual Shipped With Case Data Sheets P N 0501930_G Excel Series November 2018 Spanish P N 0532256 French P N 0532257 IMPORTANT Keep in store for future ref...

Page 2: ......

Page 3: ...Waste Outlet and Water Seal 3 1 Installing Drip Piping 3 1 Optional Ultra Low Front Drip Piping Arrangements 3 2 Installing Splashguards 3 3 Cove Trim 3 4 START UP OPERATION Start up 4 1 Load Limits 4...

Page 4: ...in Adjustable Crescent Wrench ANSI Z535 5 DEFINITIONS DANGER Indicate s a hazardous situation which if not avoided will result in death or serious injury WARNING Indicate s a hazardous situation whic...

Page 5: ...ir operation Do NOT allow air conditioning electric fans open doors or windows etc to create air currents around the merchandisers Product should always be maintained at proper temperature This means...

Page 6: ...alled end while moving the merchandiser Make sure that tools are positioned past the end and beneath the merchandiser s support bar SHIPPING BRACES Move the merchandiser as close as possible to its pe...

Page 7: ...steps of setting joining and leveling merchandisers close attention to position and operation must be maintained NOTE Begin lineup leveling from the highest point of the store floor C O O L E R W A L...

Page 8: ...e merchandiser For leveling the merchandiser front to rear a 24 inch 610 mm level should be placed on the bottom display pan If the merchandiser has a factory installed end the level should be placed...

Page 9: ...to prevent formation of ice or condensation Prep Merchandiser 1 Check to be sure that merchandisers are level Locate the Joining Kit and check contents 2 Remove shelves if installed display pans and f...

Page 10: ...wall Lap gasket if necessary do not butt ends The lengthwise gasket must lap the front to back gasket to fill any gap at the cooler wall Apply Silicone Sealant to Right End ONLY from the top gasket to...

Page 11: ...possible by pushing or using lever bar mule 4 Match alignment pins with corresponding holes in foam bottom and canopy 5 In both holes in bottom shoe place a 2 inch neoprene washer between end frame an...

Page 12: ...nd merchandisers join smoothly 3 Tighten screws in canopy end cap E to complete smooth fit D 4 A 1 Alignment order 1 2 3 4 5 Tightening order A B D C E E 5 B 2 C 3 C O O L E R W A L L Tighten in Order...

Page 13: ...essary if neoprene washers are used INSTALL SPLASHGUARD BRACKETS Position splashguard brackets at the front of the merchandiser on the floor at 4 foot intervals Each bracket has a 3 8 in 10 mm slot at...

Page 14: ...ered between the starter bumper and the full length bumper as shown b Install full length bumpers and internal trims offset across joints Make sure that no gaps exist between sections Continue install...

Page 15: ...retrofit or field installation 1 Prepare Merchandiser a Install Nut Retainers into right end frame at locations shown b Optional Front Rail Light Only Check that end cap is in place before gaskets ar...

Page 16: ...diser and gaskets 3 Apply Gaskets to End Assembly d Apply the 1 inch 25 mm gasket to the back edge of the end assembly from top to bottom where the end assembly meets the cooler wall Lap gasket if nec...

Page 17: ...Use washer with Hex Nut to secure bolt and washer at front and canopy Detail A and B similar to joining process c Tighten in order shown on previous page After fasteners have been tightened insert Pl...

Page 18: ...d end assembly 6 Install End Splashguard a Insert back of bracket through slot in leg Use Screws to attach End Splashguard Retainers to end frame b Align forward edge of End Splashguard with front spl...

Page 19: ...LIGHT Every lineup with optional front rail light assemblies must have an end cap installed at each end of the lineup before ends are installed Caps snap on without tools or fasteners For reference ad...

Page 20: ...allation P N 0501930_G U S Canada 1 800 922 1919 Mexico 1 800 890 2900 www hussmann com Install Light Shields after Assembly with Case Route Cable Through Notch in Case Base Rail Top Rail Light End Ca...

Page 21: ...Carefully remove fasteners from ends and center of the metal cross braces then remove the braces Recycle all according to local code Cut tiewraps attached to door handles to remove horizontal stabili...

Page 22: ...and door is not plumb use a wrench to loosen the upper and lower nuts make the adjustment then tighten the nuts Properly adjusted doors will have equal vertical space between doors and between doors a...

Page 23: ...ad Excel REAR JOINT COVER Install the Rear Joint Cover with fasteners provided Use silicone sealant to seal the base of the merchandiser uprights to the floor Screws Joint Cover Installed Apply Silico...

Page 24: ...1 20 Installation P N 0501930_G U S Canada 1 800 922 1919 Mexico 1 800 890 2900 www hussmann com Notes...

Page 25: ...refrigeration system may be run from case to case Do not run refrigerant lines through merchandisers that are not on the same refrigeration system branch as this may result in poor refrigeration contr...

Page 26: ...after the second third Do not reduce below the case suction line size Case suction lines should enter at the top of the branch line LIQUID LINE May be reduced by one size after one half the case run...

Page 27: ...rmostat is located on top of the merchandiser DEFROST SEQUENCES These merchandisers require defrost cycles for proper operation Refer to the data sheets for application data The Time Clock initiates d...

Page 28: ...l refrigeration thermostats always check the serial plate for component amperes IDENTIFICATION OF WIRING Leads for all electrical circuits are identified by colored plastic bands These bands correspon...

Page 29: ...s using field supplied PVC pipe PVC fittings and PVC primer and glue according to the manufacturers direction Please follow the recommendations listed below when installing drip pipes to ensure proper...

Page 30: ...g a Do NOT install drip pipes in contact with uninsulated suction lines Suction lines should be insulated with a nonabsorbent insulation material b Where drip pipes are located in dead air spaces such...

Page 31: ...tall the splashguard To Install Splashguards 1 Check to be sure that all splashguard retainers are level with the floor and fastened to the rail 2 Align the tabs in the upper splashguard support with...

Page 32: ...l the cove trim to the splashguard 1 Remove all dirt wax and grease from the area of the splashguard where adhesion will be necessary to ensure a secure installation 2 Apply a good contact cement to t...

Page 33: ...iser has a load limit Shelf life of perishables will be short if load limit is violated At no time should merchandisers be stocked beyond the load limits indicated Do not block honeycomb or return air...

Page 34: ...m increments and have two three or four position brackets permitting shelves to be placed in a flat or down tilt position see illustration Front product stops are recommended when shelves are placed i...

Page 35: ...sers Price Tag Molding Suggested Mounting Locations in Single Deck Glass Front Impact Merchandisers Package Guard Facing Out Hussmann P N 0429971_C 10 2007 Double Stick Tape Flexible Plastic Fits in P...

Page 36: ...bove The thermometer may need to be moved several times to find the warmest location Mounting options include flexible plastic for price tag molding application magnet applied to back of flexible plas...

Page 37: ...es must be cleaned with a mild detergent and warm water to protect and maintain their attractive finish Never use abrasive cleansers or scouring pads Interior Surfaces The interior surfaces may be cle...

Page 38: ...se water Rinse with hot water but do NOT flood Never introduce water faster than the waste outlet can remove it Allow merchandisers to dry before resuming operation Wipe down lighted shelves with a da...

Page 39: ...ekly Remove door bumpers from tracks to ensure complete cleaning Use track wipe outs located at the center of each track when cleaning Use soap and hot water with a brush to remove accumulated debris...

Page 40: ...securely installed 3 Make sure proper cleaning procedures are followed Lights and fans MUST be turned off when a case is cleaned and MUST be allowed to dry before turning power back on 4 Do not use a...

Page 41: ...10 Verify that motor is working and blade is turning in the correct direction 11 Close air gaps under fan plenum Warmer air moving into refrigerated air reduces effective cooling If the plenum does no...

Page 42: ...any component that shows signs of arcing Make sure all unused receptacles have their close off covers securely attached REPLACING LAMP HOLDERS AND END CAPS The Impact Excel lamp holder is designed to...

Page 43: ...ve fluorescent lamps from the canopy 3 Remove the screws that secure the lamp panel 4 Grasp the lamp panel at its front edge and carefully pull down It will swing freely from its hinged rear edge 5 Re...

Page 44: ...rs Aladdin Welding Products Inc P O Box 7188 1300 Burton St Grand Rapids MI 49507 Phone 1 800 645 3413 Fax 1 800 645 3414 X Ergon 1570 E Northgate P O Box 2102 Irving TX 75062 Phone 1 800 527 9916 NOT...

Page 45: ...information or other support contact your Hussmann representative Please include the model and serial number of the product Hussmann Corporation Corporate Headquarters Bridgeton Missouri U S A 63044 2...

Page 46: ...Hussmann Corporation 12999 St Charles Rock Road Bridgeton MO 63044 2483 www hussmann com...

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