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10 – 

English

SAFETY INSTRUCTIONS

Sharpening diamond blades

Diamond blades can become dull when the wrong feeding 
pressure is used or when cutting certain materials such as 
heavily reinforced concrete. Working with a blunt diamond 
blade causes overheating, which can result in the diamond 
segments coming loose.

Sharpen the blade by cutting in a soft material such as 
sandstone or brick.

Blade vibration

The blade can become out-of-round and vibrate if an 
excessive feed pressure is used.

A lower feed pressure can stop the vibration. Otherwise 
replace the blade. The blade must be of the recommended 
type for the material to be cut.

How to avoid kickback

What is kickback?

The word kickback is used to describe the sudden reaction 
that causes the power cutter and cutting blade to be thrown 
from an object when the upper quadrant of the blade, known 
as the kickback zone, touches an object.

General rules

Never start to cut with the upper quadrant of the blade as 
shown in the figure, also known as the kickback zone.

Always hold the machine in a firm grip with both hands. 
Hold it so that the thumbs and fingers grip round the 
handles.

Keep a good balance and a firm foothold.

Always cut at maximum speed.

Stand at a comfortable distance from the work piece.

Take care when inserting the blade in an existing cut.

Never cut above shoulder height.

Be alert to movement of the work piece or anything else 
that can occur, which could cause the cut to close and 
pinch the blade.

Pull in

Pull in occurs when the disc’s lower section suddenly stops or 
when the cut closes. (To avoid, see the heading ”Basic rules” 
and ”Jamming/rotation”, here below.)

Pinching/rotation

If the cut is pressed together this can lead to jamming. The 
machine can be pulled down suddenly with a very powerful 
jerk.

How to avoid pinching

Support the work piece in such a way that the cut remains 
open during the cutting operation and when the cut is 
finished.

Cutting blades

The machine must not be used with a rescue blade. The risk 
of kick-back is greater with this type of cutting blade, as the 
machine does not have a slipping clutch.

General

Cutting blades are available in two basic designs; abrasive 
discs and diamond blades.

!

WARNING! Kickback can happen very 
suddenly and violently; kicking the power 
cutter and cutting blade back at the user. If 
this happens when the cutting blade is 
moving it can cause very serious, even fatal 
injuries. It is vital you understand what 
causes kickback and that you can avoid it by 
taking care and using the right working 
technique.

!

WARNING! A cutting blade may burst and 
cause injury to the operator.

Never use a cutting blade at a lower speed 
rating than that of the power cutter.

Never use a cutting blade for any other 
materials than that it was intended for.

!

WARNING! Cutting plastics with a diamond 
blade can cause kickback when the material 
melts due to the heat produced when cutting 
and sticks to the blade.

Summary of Contents for K3000 EL

Page 1: ... E E En n n ng g g gl l l li i i is s s sh h h h K3000 EL K3000 SPRAY Operator s manual Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ...n cause injuries if inhaled Use an approved breathing mask Always provide for good ventilation WARNING Sparks from the cutting blade can cause fire in combustible materials such as petrol gas wood dry grass etc Noise emission to the environment according to the European Community s Directive The machine s emission is specified in chapter Technical data and on label Other symbols decals on the mach...

Page 3: ...protective equipment 6 Machine s safety equipment 6 Checking maintaining and servicing the machine s safety equipment 7 General safety precautions 8 General working instructions 8 Cutting blades 10 ASSEMBLY Assembly 13 Fitting the cutting blade 13 Guard for the blade 13 STARTING AND STOPPING Starting and stopping 14 MAINTENANCE Maintenance 15 TECHNICAL DATA Cutting equipment 17 EC declaration of c...

Page 4: ... power cutter 1 Front handle 2 Rear handle 3 Switch 4 Power switch lock 5 Locking the axle 6 Cutting blade 7 Rating plate 8 Guard for the blade 9 Inspection covers 10 Carbon brushes 11 Brush retainer 12 Combination spanner 13 Operator s manual ...

Page 5: ...hed socket WARNING The plug on the power cutter should be connected to the distribution box on the harness and never directly into a live wall socket or extension cable The cable from the electronic box on the harness should be plugged into an earthed electrical outlet socket never do this with wet hands WARNING Always make sure that there is water in the water tank The pump must not be run withou...

Page 6: ... is positioned on your machine Switch The power switch should be used to start and stop the machine Power switch lock The power switch lock is designed to prevent accidental operation of the switch When the lock A is pressed in the power switch B is released WARNING Under no circumstances may the design of the machine be modified without the permission of the manufacturer Always use genuine access...

Page 7: ...agments from being thrown towards the user Checking maintaining and servicing the machine s safety equipment Checking the power switch Start the machine release the power switch and check that the engine and the cutting blade stop A defective power switch should be replaced by an authorized service workshop Checking the power switch lock Make sure the power switch is locked when the power switch l...

Page 8: ...vice measures must be carried out by trained and qualified specialists See instructions under the heading Maintenance Never allow anyone else to use the machine without first ensuring that they have understood the contents of the operator s manual Transport and storage Do not store or transport the power cutter with the cutting blade fitted Store the power cutter in a lockable area so that it is o...

Page 9: ... cut remains open while cutting Check that the blade is not in contact with anything when the machine is started Always cut at maximum speed Start cutting smoothly allowing the machine to work without forcing or pressing in the blade Move the blade slowly forwards and backwards to achieve a small contact area between the blade and the material to be cut This reduces the temperature of the blade an...

Page 10: ...ovement of the work piece or anything else that can occur which could cause the cut to close and pinch the blade Pull in Pull in occurs when the disc s lower section suddenly stops or when the cut closes To avoid see the heading Basic rules and Jamming rotation here below Pinching rotation If the cut is pressed together this can lead to jamming The machine can be pulled down suddenly with a very p...

Page 11: ...abric or fibre base that prevents total breakage at maximum working speed if the blade should be cracked or damaged A cutting blade s performance is determined by the type and size of abrasive corn and the type and hardness of the bonding agent Check that the blade is approved for the same or higher speed according to the aproval plate of the engine Never use a cutting blade with a lower speed rat...

Page 12: ...rd concrete A hard diamond blade has a longer service life and reduced cutting capacity and should be used for soft materials such as brick and asphalt Material Diamond blades are ideal for masonry reinforced concrete and other composite materials Diamond blades are not recommended for cutting metal Diamond blades for wet cutting K3000 SPRAY Diamond blades for wet cutting should have water poured ...

Page 13: ...will rotate in the direction indicated by the arrow on the blade There is an arrow on the rear of the machine that indicates the axles direction of rotation that the disc is mounted on When the blade is replaced with a new one check the flange washers and the drive axle See instructions under the heading Checking the drive axle and flange washers Checking the drive axle and flange washers Check th...

Page 14: ...st 30 seconds Stopping Stop the motor by releasing the power switch WARNING Note the following before starting The machine should be connected to an earthed outlet socket Check that the mains voltage corresponds with that stated on the rating plate on the machine Make sure you have a secure footing and that the cutting blade cannot touch anything Keep people and animals well away from the working ...

Page 15: ...sily in the brush retainers Fold down the springs and tighten the cable New carbon brushes must be run in for approximately 40 minutes while idling Bevel gear The grease in the gear housing should be changed every 4 months Use high quality gear grease The gear housing must not be filled completely with grease The grease expands as the machine heats up during operation If the gear housing was compl...

Page 16: ...use warped notched indented or dirty flange washers Do not use different dimensions of flange washers Below you will find some general maintenance instructions Daily maintenance 1 Check that nuts and screws are tight 2 Check that the power switch unit works smoothly 3 Clean the outside of the machine 4 Checking the blade guard 5 Check the condition of the cutting blade 6 Check and clean the coolin...

Page 17: ...pan 100 120 100 120 Rated output W Europe 2700 12 A 2700 12 A Great Britain 2200 20 A 2200 20 A USA Canada Japan 15 A 50 60 Hz 15 A 50 60 Hz Weight Power cutter without cutting blade kg 8 8 8 8 Spray backpack kg 4 6 Spray water tank litre 4 0 Sound levels Noise pressure level at the operators ear max speed measured according to ISO DIS 11201 dB A 95 95 Noise power level max speed measured accordin...

Page 18: ...owed by the serial number complies with the requirements of the COUNCILíS DIRECTIVE of June 22 1998 relating to machinery 98 37 EC annex IIA of May 3 1989 relating to electromagnetic compatibility 89 336 EEC and applicable supplements of February 19 1973 relating to electrical equipment 72 23 EEC The following standards have been applied EN 292 2 EN50144 1 EN50144 2 3 EN55014 1 EN55014 2 EN61000 3...

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Page 20: ... z R T 6 2006 12 08 z R T 6 1150295 26 ...

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