TABLE OF CONTENTS
2
3
4
5
6
2
MEANS OF REPRESENTATION ........................ 7
1.1
Symbols used ....................................... 7
1 .2
Formats used ........................................ 7
SAFETY ADVICE ............................................... 8
2.1
Repair Manual ....................................... 8
2.2
Safety advice ........................................ 8
2.3
Degrees of risk and symbols ................ 8
2.4
Work rules ............................................. 8
IMPORTANT NOTES ......................................... 9
3.1
Manufacturer and implied warranty ...... 9
3.2
Fuel, auxiliary substances ..................... 9
3.3
Spare parts, accessories ...................... 9
3.4
Figures .................................................. 9
SERIAL NUMBERS .......................................... 10
4.1
Vehicle identification number .............. 10
4.2
Type label. ........................................... 10
4.3
Engine number .................................... 10
4.4
Fork part number ................................ 10
4.5
Shock absorber article number .......... 11
MOTORCYCLE ................................................ 12
5.1
Raising the motorcycle with a lift
stand ................................................... 12
5.2
Removing the motorcycle from the
lift stand .............................................. 12
5.3
Starting the vehicle ............................. 12
5.4
Starting the motorcycle to check the
function ............................................... 13
FORK, TRIPLE CLAMP ................................... 14
7
8
6.1
Air suspension AER 48 . . .. . .. . .. . .. . .. . . .. . .. 14
9
6.2
Checking the basic setting of the
fork ...................................................... 14
6.3
Adjusting the fork air pressure ............ 15
6.4
Adjusting the compression damping
of the fork ............................................ 16
6.5
Adjusting the rebound damping of
the fork ................................................ 16
6.6
Bleeding the fork legs ......................... 17
6.7
Cleaning the dust boots of the fork
legs ..................................................... 17
6.8
Removing the fork legs ....................... 18
6.9
Installing the fork legs ......................... 19
6.1 0
Removing the fork protector............... 19
6.11
Installing the fork protector ................. 20
6.12
Servicing the fork ................................ 20
6.13
Disassembling the fork legs ................ 21
6.14
Disassembling the air cartridge .......... 25
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
Disassembling the shock absorber
cartridge .............................................. 26
Checking the fork legs ........................ 28
Assembling the shock absorber
cartridge .............................................. 29
Assembling the air cartridge ............... 31
Assembling the fork legs .................... 33
Lubricating the steering head
bearing ................................................ 39
Removing the lower triple clamp ........ 40
Installing the lower triple clamp .......... 41
6.23
Checking steering head bearing
play ..................................................... 43
6.24
Changing the steering head
bearing ................................................ 44
6.25
Adjusting steering head bearing
play ..................................................... 45
HANDLEBAR, CONTROLS .............................. 46
7.1
Handlebar position .............................. 46
7.2
Adjusting the handlebar position ........ 46
7.3
Adjusting the basic position of the
clutch lever .......................................... 47
7.4
Checking the rubber grips .................. 47
7.5
Checking throttle cable routing .......... 48
7.6
Checking throttle cable play ............... 48
7.7
Adjusting throttle cable play ............... 49
7.8
Adjusting the characteristic map of
the throttle response ........................... 50
FRAME ............................................................ 52
8.1
Checking the frame ............................. 52
8.2
Changing the footrests ....................... 52
SHOCK ABSORBER, LINK FORK ................... 54
9.1
Adjusting the high-speed
compression damping of the shock
absorber.............................................. 54
9.2
Adjusting the low-speed
compression damping of the shock
absorber.............................................. 54
9.3
Adjusting the rebound damping of
the shock absorber ............................. 55
9.4
Measuring the rear wheel dimension
unloaded ............................................. 56
9.5
Checking the static sag of the
shock absorber ................................... 56
9.6
Checking the riding sag of the
shock absorber ................................... 57
9. 7
Adjusting the spring preload of the
shock absorber ................................... 57
9.8
Adjusting the riding sag ...................... 58
9.9
Removing the shock absorber ............ 59
