17 ENGINE
17.4.45 Assembling the countershaft
Info
Use new lock rings with every repair.
Preparatory work
-
Lubricate all parts carefully before assembling.
-
Check the transmission. (
a
p. 221)
Main work
310090-10
-
Secure the countershaft in the bench vise with the toothed end facing downward.
Guideline
I
Use soft jaws.
-
Mount needle bearing
O
and second-gear idler gear
8
onto the countershaft with the protruding collar
facing downward.
-
Mount stop disk
C,
and lock ring
C,.
-
Mount second/fourth-gear shift collar
0
with the shift groove facing up.
-
Mount lock ring (3 and stop disk @.
-
Mount needle bearing
@)
and the fourth-gear idler gear
@)
with the collar facing up.
-
Mount needle bearing 4D) and the third-gear idler gear
48
with the collar facing down.
-
Mount stop disk
48
and lock ring 41).
-
Mount the fifth-gear sliding gear
e
with the shift groove facing down and stop disk G).
-
Mount needle bearing Gs), first-gear idler gear
4D
with the recess facing downward, and stop disk
Gs).
-
Finally, check all the gear wheels for smooth operation.
224
Summary of Contents for F2303R0
Page 1: ...PIONEERING SINCE 1903 REPAIR MANUAL2018 FS 450 Art no 3403060en Husqvarna MOTORCYCLES ...
Page 2: ......
Page 159: ...BRAKE SYSTEM 16 Check the foot brake lever for a firm pressure point 157 ...
Page 270: ...20 LUBRICATION SYSTEM Finishing work Check the engine oil level 0 p 262 268 ...
Page 325: ...SPECIAL TOOLS 32 Filling tool 2x 3x Art no T170S1 T170S1 H00855 01 323 ...