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opening from the inside of the drawer. To avoid the spacer falling out do not tip drawer when handle bolts
are removed.
7) Remove 3/8”-24 lock nut, cam latch and spacer from Handle Assembly. Align handle with holes (shank
will pass through opening in drawer) and re-install the 10-32 flathead bolts/nuts using 1/8” Allen Wrench.
On the inside of the drawer, re-install the spacer, cam latch and 3/8”-24 lock nut on handle shank, tighten
nut only finger tight. Turn handle and note the position of the cam latch. The cam latch should be oriented
on handle shank so that it will secure drawer unit when handle is horizontal on drawer (see note #2).
8). Remove 3
rd
row seat from vehicle and fold second row seats forward.
Suburban:
Remove the two rear cargo tie-down loops from cargo area using a T50 Torx wrench. Position
the two short 1” round spacers provided in the recesses where tie-down loops were removed. The storage
box will later be positioned over these stand-offs and bolted into place. Proceed to steps 9-12.
Excursion:
Remove the four cargo tie-down loops from the cargo area. The two, 4” square plates will be
bolted down at the rear locations later to mount storage box. Disconnect hinge stop lever on both rear doors
by depressing spring and lifting lever from pin (see note #6). This will allow full door opening needed to
slide Storage Box into cargo area. Proceed to steps 9-12.
9) Remove Access Panel from rear or Storage Box using 1/8” Allen Wrench and carefully slide drawer case
into cargo area.
10) Insert one (1) of the 3/8” X 3_” Hex Bolts through each end of the channel iron. Screw a Nut Plate onto
each of the 2 bolts a few turns (see note #3).
11) Position the Channel Iron over the front set of 3
rd
seat mounting rods.
12) Insert the remaining 3/8” X 3_” Hex Bolts through the remaining 2 holes, threading them into Nut
Plates. The Nut Plates should be positioned so that they will be pulled against 3
rd
seat mounting rod when
bolts are tightened. Do not tighten at this time (see note #8).
Suburban:
Install M10 X 60 Allen bolts through case and 1” round spacers and into threaded holes that held
tie-down loops. Tighten securely.
Excursion:
Install M6 X 40 Allen bolts through 4” square plates and into threaded holes that held the
rear
tie-down loops. Tighten securely (see note #7).
13) Position the two, 4” pieces of strap so that one piece is centered under each end of the Channel Iron (see
note 4).
Suburban:
Position one, 8” strap under storage box, flush with front of box and parrelell to the 4” straps.
14) Evenly tighten all bolts; do not over tighten.
15) Guide drawer back into drawer slides and re-insert detent pins.
16) Replace Access Panel.
17) Install Drawer Liner (foam) into drawer.
