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            800-860-6170

OPERATING PRECAUTIONS

 PRECAUTION FOR THE TOOL

  PRECAUTION FOR THE CHARGER

1. Select appropriate dies for the connector to be compressed. Incorrect combinations result in

inferior connections of the conductors. Consult your connector manufacturer for the 

recommended die/connector combinations. 

2. Always point the tool AWAY from other people.

3. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool

should be allowed to return to room temperature to ensure smooth operation Use the tool only 

after it has been at room temperature for 1 hour.

4. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool

not functioning correctly.

5. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but

should not be used on the plastic body. Use soap and water to clean the body.

6. Do not use tool for continous use. If any sign of over heating, allow the tool to cool for 15 mins.

7. Do not allow tool to be submerged in water. The tool may be used in damp or wet environ-

ments. However it is recommended for tool to be air-dried before use.

 PRECAUTION FOR THE BATTERY CARTRIDGE

1. Do not short circuit the contacts or expose the cartridge to water, oil or solvents.

2. Do not disassemble or attempt to repair the battery cartridge or dispose of in a fire.

3. Do not drop or otherwise abuse the battery cartridge.

4. Do not leave the cartridge in locations where it will be exposed to a temperature greater than

140ºF  (60ºC) for an extended period.

5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the

original capacity, the battery should be replaced.

6. If the battery cartridge is stored without being charged, natural drainage will cause the power

to be  reduced. The battery should be charged every 3 months if not in use.

1. The LED indicator lights up amber and remains lit when the unit starts charging a battery

cartridge. The indicator turns green when charging is completed.

2. The BP-84 can be charged with any of the Huskie Lithium-Ion chargers including the CH-80,

CH-90 & CH-94. 

3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges

when charging several cartridges in succession.

4. Charge batteries at an ambient temperature of 50º-95ºF (10º-35º C). Charging time is

approximately 50-70 minutes for the BP-84. 

5. Never short circuit the output terminals.

6. Do not expose the charger to water, oil or solvents.

7. Do not disassemble, attempt to modify, drop or otherwise abuse charger.

Summary of Contents for REC-6510

Page 1: ...r Glendale Heights IL 60139 Phone 800 860 6170 Fax 800 345 3767 www huskietools com REC 6510 12 Ton Compression Tool with 1 65 Jaw Opening Read and understand all of the instructions and safety information in this manual before operating or servicing this tool ...

Page 2: ...represent state of the art tools and be dependable and safe All products will carry an unconditional guarantee to be free from defects and to perform as advertised Please take the time to read this manual carefully to learn how to correctly operate and maintain your tool Table of Contents Registration Contents 2 Warranty 3 Safety 4 Kit Includes 5 Specifications 6 Operating Instructions 7 Operating...

Page 3: ...ols containing parts or batteries not originally supplied by Huskie Failure due to misuse improper maintenance misapplication not following instructions or warnings abuse or repairs attempted by anyone other than Huskie Tools Inc or an authorized service center renders this warranty null and void Repair and Warranty Claims All claims must be sent to Huskie for inspection and authorization A Return...

Page 4: ...tection when operating this tool Failure to wear eye protec tion could result in serious eye injury from flying debris or hydraulic oil Electric Shock hazard Use proper personal protective equipment when using this unit on or near energized electrical lines Pinch Point Hazard Compression Dies at high force can cause severe per sonal injury Keep all body parts away from moving parts of the tool whi...

Page 5: ... 84 Lithium Ion Batteries 1 Carrying Strap Battery and Charger BP 84 Huskie Tools Lithium Ion Battery CH 94 Huskie Tools Charger This charger can charge the BP 84 BP 82 and BP 80 only Huskie Tools batteries including the BP 70 BP 70EI and the BP 70MH must be charged with the CH 90 CH 80 or previous charger models ...

Page 6: ...ates BP 84 4 0 Cu 90 500 MCM Cu 60 Connector Range Lugs and Splices Up to 750 MCM Cu Al One handed operation Rotational Head Tested up to 75kV Rubber Boot on Compression Head Ergonomic Pistol Grip Handle Rapid Advance Ergonomically Balanced Weather Resistant Housing Audible Bypass when Predetermined Pressure is Achieved 5 Year Warranty on Tool Battery Charger Features ...

Page 7: ... flashing quick amber this could be a possible short in the battery circuit or a problem with the charger itself It is best to consult the factory at 1 800 860 6170 for service if such a condition occurs 4 For technical questions or difficulty in operation please call our customer service department at 1 800 860 6170 CHARGING THE BATTERY 1 While pressing the latch pull out the battery cartridge To...

Page 8: ...1 Select the appropriate size dies for the connector being used 2 Insert half of the die into the C head by sliding it while pressing the release pin Then insert the other half of the die into the ram while pressing the other die release pin 3 To open latch push in and twist knob clock wise and insert connector in tool head then close and lock by twisting the knob counter clock wise 4 Press the tr...

Page 9: ...HE BATTERY CARTRIDGE 1 Do not short circuit the contacts or expose the cartridge to water oil or solvents 2 Do not disassemble or attempt to repair the battery cartridge or dispose of in a fire 3 Do not drop or otherwise abuse the battery cartridge 4 Do not leave the cartridge in locations where it will be exposed to a temperature greater than 140ºF 60ºC for an extended period 5 The battery has a ...

Page 10: ...www huskietools com Page 10 800 860 6170 BREAKDOWN ...

Page 11: ...20 Guide Ring 651 01 1 65 M3 X 5 Screw UC 37A 1 21 Ram Spring 644 351 29 1 66 M5 X 8 Screw C P P55A 02 2 22 auto suction screw SL5 16 2 67 M3x10 Screw 658 08 2 23 Both way plug SL5 18 1 68 M3 Lock Washer 5N 61 2 24 LP control plug SL5 11 1 69 SI 12 7 Ring R14A 23 2 25 Valve Screw SL5 10 1 70 G4x12 Dowel Pin 658 10 1 26 Stopper Ring SL5 19 1 71 2 5 X 14 Drive Pin BW 410 11 1 27 Cylinder Insert EZ 1...

Page 12: ...or Repair Service Defective Suction Valve or Bypass Cartridge Consult Factory for Repair Service MOTOR WILL NOT RUN AT ALL Defective Battery Charge or Replace Battery Bad Contact or Loose Battery Connections Check all Connections and Wires Misaligned Switch Check to Make Sure that Switch is Properly Aligned with Trigger Consult Factory for Repair Service TOOL JAWS WILL NOT RELEASE Tool Did Not Com...

Page 13: ...NOTES ...

Page 14: ...NOTES ...

Page 15: ...NOTES ...

Page 16: ...198 N Brandon Dr Glendale Heights IL 60139 Phone 800 860 6170 Fax 800 345 3767 www huskietools com ...

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