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Page 12 

 

 

            800-860-6170

TROUBLESHOOTING GUIDE

PROBLEM

CAUSE

SOLUTION

MOTOR RUNS, BUT THE 

TOOL JAWS WILL NOT 

ADVANCE

Insufficient Hydraulic Oil

Consult Factory for Repair 
Service

Air Block in Hydraulic System

Invert tool to allow air to rise 
towards the top of the oil 
bladder

Defective Hydraulic Circuit

Consult Factory for Repair 
Service

MOTOR RUNS, TOOL JAWS 

ADVANCE, BUT WILL NOT 

BUILD PRESSURE

Insufficient Hydraulic Oil

Consult Factory for Repair 
Service

Defective Suction Valve or 
Bypass Cartridge

Consult Factory for Repair 
Service

MOTOR WILL NOT RUN AT 

ALL

Defective Battery

Charge or Replace Battery

Bad Contact or Loose Battery 
Connections

Check all Connections and 
Wires

Misaligned Switch

Check to Make Sure that 
Switch is Properly Aligned with 
Trigger
Consult Factory for Repair 
Service

TOOL JAWS WILL NOT 

RELEASE

Tool Did Not Complete a Full 
Cycle and Bypass

Press Trigger and allow Tool 
to Bypass, Then Release Tool 
Jaws

Connector is Jammed in Tool 
Jaws

Press and Hold Release Trigger 
While Prying Tool Jaws Apart

Release Trigger is Bent or Mis-
aligned

Consult Factory for Repair 
Service

Summary of Contents for REC-6510

Page 1: ...r Glendale Heights IL 60139 Phone 800 860 6170 Fax 800 345 3767 www huskietools com REC 6510 12 Ton Compression Tool with 1 65 Jaw Opening Read and understand all of the instructions and safety information in this manual before operating or servicing this tool ...

Page 2: ...represent state of the art tools and be dependable and safe All products will carry an unconditional guarantee to be free from defects and to perform as advertised Please take the time to read this manual carefully to learn how to correctly operate and maintain your tool Table of Contents Registration Contents 2 Warranty 3 Safety 4 Kit Includes 5 Specifications 6 Operating Instructions 7 Operating...

Page 3: ...ols containing parts or batteries not originally supplied by Huskie Failure due to misuse improper maintenance misapplication not following instructions or warnings abuse or repairs attempted by anyone other than Huskie Tools Inc or an authorized service center renders this warranty null and void Repair and Warranty Claims All claims must be sent to Huskie for inspection and authorization A Return...

Page 4: ...tection when operating this tool Failure to wear eye protec tion could result in serious eye injury from flying debris or hydraulic oil Electric Shock hazard Use proper personal protective equipment when using this unit on or near energized electrical lines Pinch Point Hazard Compression Dies at high force can cause severe per sonal injury Keep all body parts away from moving parts of the tool whi...

Page 5: ... 84 Lithium Ion Batteries 1 Carrying Strap Battery and Charger BP 84 Huskie Tools Lithium Ion Battery CH 94 Huskie Tools Charger This charger can charge the BP 84 BP 82 and BP 80 only Huskie Tools batteries including the BP 70 BP 70EI and the BP 70MH must be charged with the CH 90 CH 80 or previous charger models ...

Page 6: ...ates BP 84 4 0 Cu 90 500 MCM Cu 60 Connector Range Lugs and Splices Up to 750 MCM Cu Al One handed operation Rotational Head Tested up to 75kV Rubber Boot on Compression Head Ergonomic Pistol Grip Handle Rapid Advance Ergonomically Balanced Weather Resistant Housing Audible Bypass when Predetermined Pressure is Achieved 5 Year Warranty on Tool Battery Charger Features ...

Page 7: ... flashing quick amber this could be a possible short in the battery circuit or a problem with the charger itself It is best to consult the factory at 1 800 860 6170 for service if such a condition occurs 4 For technical questions or difficulty in operation please call our customer service department at 1 800 860 6170 CHARGING THE BATTERY 1 While pressing the latch pull out the battery cartridge To...

Page 8: ...1 Select the appropriate size dies for the connector being used 2 Insert half of the die into the C head by sliding it while pressing the release pin Then insert the other half of the die into the ram while pressing the other die release pin 3 To open latch push in and twist knob clock wise and insert connector in tool head then close and lock by twisting the knob counter clock wise 4 Press the tr...

Page 9: ...HE BATTERY CARTRIDGE 1 Do not short circuit the contacts or expose the cartridge to water oil or solvents 2 Do not disassemble or attempt to repair the battery cartridge or dispose of in a fire 3 Do not drop or otherwise abuse the battery cartridge 4 Do not leave the cartridge in locations where it will be exposed to a temperature greater than 140ºF 60ºC for an extended period 5 The battery has a ...

Page 10: ...www huskietools com Page 10 800 860 6170 BREAKDOWN ...

Page 11: ...20 Guide Ring 651 01 1 65 M3 X 5 Screw UC 37A 1 21 Ram Spring 644 351 29 1 66 M5 X 8 Screw C P P55A 02 2 22 auto suction screw SL5 16 2 67 M3x10 Screw 658 08 2 23 Both way plug SL5 18 1 68 M3 Lock Washer 5N 61 2 24 LP control plug SL5 11 1 69 SI 12 7 Ring R14A 23 2 25 Valve Screw SL5 10 1 70 G4x12 Dowel Pin 658 10 1 26 Stopper Ring SL5 19 1 71 2 5 X 14 Drive Pin BW 410 11 1 27 Cylinder Insert EZ 1...

Page 12: ...or Repair Service Defective Suction Valve or Bypass Cartridge Consult Factory for Repair Service MOTOR WILL NOT RUN AT ALL Defective Battery Charge or Replace Battery Bad Contact or Loose Battery Connections Check all Connections and Wires Misaligned Switch Check to Make Sure that Switch is Properly Aligned with Trigger Consult Factory for Repair Service TOOL JAWS WILL NOT RELEASE Tool Did Not Com...

Page 13: ...NOTES ...

Page 14: ...NOTES ...

Page 15: ...NOTES ...

Page 16: ...198 N Brandon Dr Glendale Heights IL 60139 Phone 800 860 6170 Fax 800 345 3767 www huskietools com ...

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