Humboldt HM-5470.3F ConMatic IPC Product Manual Download Page 34

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Consolidation Cell Components

50mm

70mm

75mm

100mm

Load pad

HM-1220.50.10

HM-1220.70.10

HM-1220.75.10

HM-1220.100.10

Upper stone

HM-4184.1955

HM-4184.274

HM-4184.2940

HM-4184.3925

Lower stone (floating)

HM-4184.1955

HM-4184.274

HM-4184.2940

HM-4184.3925

Lower stone

(fixed & permability)

HM-4184.331

HM-4184.4375T

Acrylic cylinder (fixed)

HM-1220.25.2

HM-1220.40.2

Acrylic cylinder (floating)

HM-1210.25.2

HM-1210.40.2

Centering ring (floating)

HM-1210.50.12

HM-1210.70.12

HM-1210.75.12

HM-1210.100.12

Clamping ring (permability)

HM-1230.50.9

HM-1230.70.9

HM-1230.75.9

HM-1230.100.9

Clamping ring (fixed)

HM-1220.50.9

HM-1220.70.9

HM-1220.75.9

HM-1220.100.9

Base (floating & permability)

HM-1230.25.1

HM-1230.40.1

Base (fixed)

HM-1220.25.1

HM-1220.40.1

Cutter ring (all)

HM-1220.50.8

HM-1220.70.8

HM-1220.75.8

HM-1220.100.8

Lower o-ring

(floating & permability)

HM-003053

HM-003056

Lower o-ring (fixed)

HM-003052

HM-003024

Upper o-ring (permability)

HM-003057

HM-003061

HM-003062

HM-003063

Post (all)

HM-1220.25.3

Locking nut (all)

HM-1220.25.5

Lifiting knob (all)

HM-1220.25.6

Port connection

upper (permability)

HM-003027

Port connection

lower (permability)

HM-003055

Filter paper

HM-4189.20

HM-4189.28

HM-4189.30

HM-4189.40

Calibration disk

(used for consolidation or

round shear box.)

HM-1220.50.4

HM-1220.70.4

HM-1220.75.4

HM-1220.100.4

Consolidation Cell Components – metric

Summary of Contents for HM-5470.3F ConMatic IPC

Page 1: ...product manual 03 18 HM 5470 ConMatic IPC HM 5470 3F ...

Page 2: ......

Page 3: ...IP Information 17 Local Status 17 Internet Status 17 Initial Set Up Information 17 System Information 18 Firmware Version 18 IP Information 18 Local Status 18 Internet Status 19 Memory 19 Factory Screen 19 Export Log File 19 Initial Set Up Contact 19 Contact Information 19 Initial Set Up Update 20 Update from USB 21 Check for Update 22 Update Details 22 Download Updates 22 Equipment Setup 25 Insta...

Page 4: ...t power configurations throughout the world The unit is supplied with an IEC electrical cord with a standard 110V plug The HM 5470 arrives ready for operation Attach the sup plied IEC electrical cord to the machine and plug into a standard wall receptacle for use in the United States For locations other than the U S replace the supplied electrical cord with an IEC cord that has the correct plug fo...

Page 5: ...00 lb the pressure required would be 95psi See pages 27 28 for more information about air supply accessories for your HM 5470 Instrumentation Connections and Setup HM 5470 Rear Instrumentation Panel Above is a photo of the rear instrumentation panel of the HM 5470 Network 1 Ethernet input for connecting machine to a local area net work LAN and or the internet USB Power 2 The USB Power port is used...

Page 6: ... bottom of the input Remember your HM 5470 ConMatic IPC Automated Con solidation Machine includes all the necessary instrumenta tion which is already calibrated and assigned to an Input and will not need calibration however you should confirm that the instrumentation has been set up and calibrated that you have plugged them into the correct channel and that you check with your QC QA program to set...

Page 7: ...drop down menu and click on System Settings 1 You will see the following screen From this screen to confirm your machine instrumentation has been calibrated navigate to the Calibration section by clicking the Menu icon in the top left corner of the screen 1 When you click on this button you will see a drop down menu appear see below 1 1 ...

Page 8: ...d calibrate instrumentation and assign them to specific chan nels of the HM 5470 The Calibration Input Screen provides a summary of the calibration status of each channel At this time verify the calibration information A green box at the left of a channel indicates that the chan nel has instrumentation assigned to it and that it is calibrated and ready for use 1 1 Initial Set Up Calibration ...

Page 9: ...id damaging connected instrumentation Note An input cannot be calibrated during testing Units 2 In this field a calibrated instrument will display the units that were chosen for use at the time of calibration This field can also be used to automatically toggle conversion of units between lb in and SI units if the need arises Value 3 This field displays the current calibration value This value shou...

Page 10: ...t via USB It is a good practice to export all your calibrations to a thumb drive In case of a problem this practice allows you to recover your calibration data quickly To set up Date and Time settings return to the System Set tings screen and click on the Date Time Panel 1 1 2 3 4 Click on the Date Time tab 1 You will see the following screen Initial Set Up Date and Time ...

Page 11: ...rs minutes seconds and am pm Clock Style 3 Select a clock view either a 24 hour or 12 hour clock as well as the option to show seconds or not Clock 4 The current time is displayed and is located on every control ler screen Clicking on the time from any screen you will be taken to the Date Time Settings Screen Click on the Display tab 1 You will see the following screen Initial Set Up Display ...

Page 12: ...f the display will automatically dim to save power Click the yellow box to change the number of min utes before the display goes dim After the time has elapsed touch the display to deactivate dimming Turn Display Off 3 The display will automatically turn off to save power Click the yellow box to change the number of minutes before the display powers off 1 2 3 1 Initial Set Up Preferences ...

Page 13: ...his number conflicts with another machine s Logger ID one of the machines will have to be changed to another Logger ID Sound 2 Checking this box enables or disables audio feedback for logger events Automatically Update System 3 Checking this box allows the machine to automatically search for firmware updates when actively connected to the Inter net The machine will not automatically install update...

Page 14: ...re and allows you to select desired units Fahrenheit or Celsius for temperature recording Stress Control Unit 2 Click on the desired units you want to use for motor control Preferences Specimen Parameters Tab This screen is accessed by clicking on the Specimen Parame ters Tab under System Preferences ...

Page 15: ...ed tests Test Templates 3 Select this button to delete test templates that have been created but are no longer desired Save to USB Check Box 4 Checking this Box saves the results of a test to USB thumb drive inserted into the front USB slot on the machine Specimen Height 1 This field allows you to set the specimen height that will be used for all testing calculations Specimen Diameter 2 This field...

Page 16: ...RT GUIDE 16 A password is required to access the Network Settings That password is 27604 1 To set up Network settings return to the System Settings screen and click on the Network panel 1 Initial Set Up Network ...

Page 17: ...P please consult your network administrator for this IP Information 2 This information will be filled in automatically if the DHCP is checked otherwise you will have to manually supply this in formation The IP address must be unique for each machine Local Status 3 This indicates the status of the local network connection Connected or Disconnected Internet Status 4 This indicates the status of your...

Page 18: ...formation will be filled in automatically if DHCP is checked otherwise you will have to manually supply this in formation The IP address must be unique for each machine Local Status 3 This indicates the status of the local network connection Connected or Disconnected 1 System Information Below is a view of the System Information screen It provides a current status of the machine 1 2 4 7 3 5 6 ...

Page 19: ...oldtm fg com Please include contact information and a detailed description of your reason for contact Internet Status 4 This indicates the status of your Internet connection Connected or Disconnected Memory 5 This indicates the current status of how much available memory is being used by the machine Factory Screen 6 This is for Humboldt use only Export Log File 7 This button exports a log file fro...

Page 20: ...QUICK START GUIDE 20 Clicking on this panel provides information on checking for Updates performing updates and an update history for the machine 1 1 Initial Set Up Update ...

Page 21: ...ies Firmware tab You will see a list of Humboldt Elite Series machines Click on the HM 5470 Current Version link and the firmware update will begin to download to your computer Once the down load is complete Load the file onto a USB thumb drive and insert the thumb drive into the USB port on the front of the HM 5470 With the USB thumb drive inserted into the USB port click on Update from USB 1 A w...

Page 22: ...QUICK START GUIDE 22 The update process will begin This may take several min utes Your HM 5470 may reboot several times during the update do not turn off or reset machine during this process 1 2 3 4 ...

Page 23: ...overs the setup and operation of the HM 5470 ConMatic IPC Automated Consolidation Machine in Stand alone Mode only For information on operating your load frame with Humboldt s NEXT Software and Consolidation Module on a computer please refer to the Humboldt NEXT software manual 1 ...

Page 24: ...24 ...

Page 25: ...Equipment Setup 25 ...

Page 26: ... The supplied cord can also be used by cutting the standard plug from the cord and attaching the correct plug Power Switch The Power Switch is located on the upper right hand corner of the back of the machine above the electrical cord inlet The Fuse Compartment is located between the electrical cord inlet and the Power Switch The HM 5470 uses a 10 amp fuse To begin oper ation attach the supplied e...

Page 27: ...ze and nominal flow is 10 SCFM 17 Nm3 hr and 0 3 Nm3 min based on an ambient and inlet temperature of 100 F 38 C and a working pressure of 100 psig 7 bar Desiccant Dryer HM 4222 Ideal for drying small volumes of air at the point of use Convenient in line mounting saves space ISO Class 2 dryer Max operating pressure is 150 psig and max operating temperature is 125 F Total capacity is 4400 ft3 Femal...

Page 28: ...ed with powder coated air tank pressure switch 1 micron air filter regulator and pressure gauges for completely automatic and trouble free operation High Vacuum Pump 120V 60Hz H 1763A High Vacuum Pump 230V 50 60Hz H 1763A 4F Direct drive two stage rotary sliding vane high vacuum pump features gas ballast and trap to reduce risk of oil being sucked into the system Produces free air displace ment 85...

Page 29: ...res two 2 input channels for connecting instrumentation to the machine Each input represents a separate channel and has been assigned and calibrated to a specific instrument for use with your HM 5470 Below are photos of an instrumentation input and the instrumen tation plug The instrumentation plugs have been numbered and should be installed in the corresponding numbered input Install the plugs in...

Page 30: ... is a how your HM 5470 should be set up for operation When you receive your unit your instrumentation should already be mount ed in place It has been tied down with plastic ties for shipping so you should remove these ties before operation You may have to make small position adjustments to the instrumentation for optimal operation ...

Page 31: ...ing Ring Consolidation Cell ASTM D2435 D4546 AASHTO T216 BS 1377 5 Complete cell assembly features stainless steel construction with self trimming cutter ring Similar in construction to a fixed ring cell with the exception that the lower porous stone fits inside the cutter ring and can move vertically within it The sample ring is also free to move vertically The cell comes complete with all the pa...

Page 32: ...ection Post Lower Port Connection Fixed Ring Permeability Cell ASTM D2435 D4546 AASHTO T216 BS 1377 5 Similar in construction to a fixed ring cell with the exception that the saturated sample and water are sealed from the atmosphere Com plete cell assembly features stainless steel construction and self trimming cutter ring Base features outlet port and 10cc pipette for monitoring water level The c...

Page 33: ...230 25 1 HM 1230 25 1 HM 1230 25 1 HM 1230 25 1 HM 1230 40 1 Base fixed HM 1220 25 1 HM 1220 25 1 HM 1220 25 1 HM 1220 25 1 HM 1220 40 1 Cutter ring all HM 1220 20 8 HM 1220 24 8 HM 1220 25 8 HM 1220 30 8 HM 1220 40 8 Lower o ring floating permability HM 003053 HM 003053 HM 003053 HM 003053 HM 003056 Lower o ring fixed HM 003052 HM 003052 HM 003052 HM 003052 HM 003024 Upper o ring permability HM 0...

Page 34: ...bility HM 1230 25 1 HM 1230 25 1 HM 1230 25 1 HM 1230 40 1 Base fixed HM 1220 25 1 HM 1220 25 1 HM 1220 25 1 HM 1220 40 1 Cutter ring all HM 1220 50 8 HM 1220 70 8 HM 1220 75 8 HM 1220 100 8 Lower o ring floating permability HM 003053 HM 003053 HM 003053 HM 003056 Lower o ring fixed HM 003052 HM 003052 HM 003052 HM 003024 Upper o ring permability HM 003057 HM 003061 HM 003062 HM 003063 Post all HM...

Page 35: ...rd lab practice dictates that your HM 5470 should be calibrat ed periodically For most recalibration is conducted annually though other rules may apply to the frequency of calibration To perform a calibration it will be necessary to either hire a calibra tion service to come in and calibrate your machine or have the nec essary calibration equipment to perform this service To begin a calibration it...

Page 36: ...leared your Calibration window should look like the one below with no Inputs calibrated The two Inputs of the HM 5470 have been programmed so that Input One 1 is always set to be Displacement Input Two 2 is programmed to be Load Once your calibrations have been saved click on the trash can icon 5 to begin to erase both 2 Input calibrations When you press the trash can icon this screen will appear ...

Page 37: ...o be accurate The calibra tion process involves plugging the instrumentation into the HM 5470 while placing the instrumentation into the certified calibration device which provides a specific set load or displacement Once this has been done click the Calibrate button next to the ap propriate Input 1 A pop up window will appear requiring you to enter the password which is 22234 1 ...

Page 38: ...efault to Displacement Load For Capacity 2 fill in the maximum capacity of the sensor and choose either lbf or kN For FS output 3 refer to the calibration sheet which came with the instrument your are using and enter it here and then choose mV V Below are typical calibration sheets with the FS Output information highlighted in orange 1 2 3 ...

Page 39: ...ximum load capacity of the sensor or upon a multi point curve of up to a maximum of 10 points If you choose Per FS Output not a recommended calibration meth od it will base your calibration on the maximum load capacity of the sensor vs zero load capacity of the sensor If you choose this method and click on the Right Arrow in the bottom right hand corner of the screen You will be prompted to remove...

Page 40: ...e set with the maximum load capacity of the sensor applied Points 1 through 4 are usually determined by spacing them out evenly between the no load reading and the maximum load reading As an example if you have a sensor with a 1 000 lb maximum force capability you would set the 0 point at 0 and the 5 point at 1 000 Points 1 through 4 would typically be set at 1 200 2 400 3 600 4 800 and 5 1000 Or ...

Page 41: ... to have the Set Point button 1 clicked Point 4 still needs to be calibrated Once all Points have been calibrated click on the Right Arrow in the bottom right hand corner of the screen You will be taken to Tab 4 On Tab 4 you will be asked to name the calibrated Input The screen will provide a default name but you can name the In put anything you d like Once you ve named the Input click on the disk...

Page 42: ...42 Test Setup 42 ...

Page 43: ...drop down menu appear see below Click on NEW TEST 1 Test Setup Wizard Select Test Type Clicking on NEW TEST 1 above brings up the Test Setup Wizard On the first screen of the Wizard you can select the type of test you want to perform click on Consolidation and then click on the arrow button in the bottom right hand corner 3 to continue 2 3 1 ...

Page 44: ...lue and you will be returned to the screen above You can then choose the type of unit by clicking on the right side pop up field 2 Your choices here are kN lbf kPa and ksf Choose one and to continue press the Right Arrow in the lower right hand corner of the screen 3 When you click on the Right Arrow in the lower right hand corner of the screen 3 You will get a pop up window asking if this is the ...

Page 45: ...t Click on the Logging Value Icon 1 A new pop up window will appear entitled Logging Time Table see below 1 1 2 For most people who are following ASTM D2435 BS 1377 5 AASH TO T216 UNE 103 405 if you choose yes the vertical displacement will be tared zeroed at the beginning of the test testing procedures click on Use Default 1 and the machine will fill in the Time Table per the ASTM standard ...

Page 46: ...or click on Clear Table 2 and fill in the blank table with your values Once you are satisfied with the completed table click on the Select button 3 to use the Table Once Select or Cancel are pressed the window will automatically close 1 To continue with your chosen values click on the Right Arrow 1 in the lower right hand corner 3 1 2 ...

Page 47: ... Parameter Click on the yellow field 1 and select a time period from the pop up window that appears Test Setup Wizard Select Stop Parameters 1 To save your Stop Value click on the check mark 1 in the lower right hand corner of the pop up window You will return to the origi nal screen 1 ...

Page 48: ...t Value 3 should also be automatically filled in for that device The automatic Trigger Value will always read slightly lower than the Current Value In this case by default the Trigger Value is automat ically set 002 lower than the Current Value If you choose you can manually alter the Trigger Value here To proceed click on the Right Arrow 1 in the lower right hand cor ner of the screen 1 2 3 4 ...

Page 49: ...ating your test name has been saved You will see the following screen appear 1 2 Before initiating the test sequence make sure the Ball Seat Adpater at the bottom of the load cell is positioned no further away from the Consolidation Cell s Load Pad than 1 16 This ensures that the test will run correctly If the Ball Seat Adpater is not positioned correctly you chance that the distance to it is furt...

Page 50: ...s 2 or for additional information click on the Test Control bar on the right of the window 3 which will reveal the additional panel shown below 1 2 3 Once completed press the Green Arrow at the bottom right hand corner of the screen 4 and you will be taken to the following screen and your test will begin ...

Page 51: ...urrent Status of your test in this case Running 1 You can also see the number of points currently read 2 and the current duration of the test 3 In addition by clicking on the Test View button 4 you can toggle through three different views of the current test These views are 1 4 5 2 3 6 ...

Page 52: ...licking on the button with the red box 6 stops the current test Operation from a Computer and NEXT Software This manual covers the setup and operation of the HM 5470 ConMatic IPC Automated Consolidation Machine in Stand alone Mode only For information on operating your machine with Humboldt s NEXT Software and Consolidation Module on a computer please refer to the Humboldt NEXT software manual ...

Page 53: ...ance The system automatically moves through the different test parameters specified by the user with incremental consolidation tests typically being completed in 24 to 48 hours The Humboldt NEXT software uses sample deformation readings taken from the displacement transducer and load readings from the load cell to maintain a constant applied stress or strain to the sample through the use of an acc...

Page 54: ...ell 2 000 lbs 10kN with 0 75 adapter HM 2300 20 1 Linear strain transducer 1 0 25mm HM 2310 10 1 Linear strain transducer Bracket M 2310BR 1 NEXT consolidation software module HM 5100SW 1 Ball 0 625 440 stainless steel HM 001076 Specifications Sample size up to 4 100mm Maximum load 2200lbf 10kN Clearance vertical 8 25 210mm Clearance horizontal 7 75 197mm Maximum piston travel 0 5 12 7mm Dimension...

Page 55: ...makes no recommendations or claims regarding fitness for applica tions other than the specific tests as defined in this User Guide Unpacking Initial inspection should include checking for physical damage during shipping and obvious external damage to the product Package contents are defined by your packing list Each Loader is configured accord ing to customer specifications In your inspection make...

Page 56: ...se can be obtained by a request in writing from HUMBOLDT MFG CO With the exception of HUMBOLDT Authorized Service Facilities you may not copy alter de compile or reverse assemble the software in any fashion except as instruct ed in this manual US copyright laws trademark laws and trade secrets protect the materials Any person s and or organizations that attempt or accomplish the above violation or...

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