HUGONG WAVE 315KD Operation Manual Download Page 25 | Manualshive

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7.3 Main components

Item Code

Name

1 2.05.08.023

Handle

2 1.1.01.01.1188

Case

3

2.07.25.231

Control transformer 1

4

2.07.25.232

Control transformer 2

5

1.1.05.03.0166

Secondary drive board

6 1.1.05.02.0787

Main

control

board

7

1.1.05.11.0219

Filter wave board

8 2.07.25.315

Mian

transformer

9 1.1.02.01.9654 Ignition

arc

board

support

10 1.1.11.34.0065

Hall

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Summary of Contents for WAVE 315KD

Page 1: ...V1 0 WAVE 315KD AC DC INVERTER TIG WELDER Please read this manual carefully before using Operation Manual WELDING AND CUTTING TOTAL ...

Page 2: ... lose to the a rt to come in ectrode from an awkwar stand all ins sons to op d have dev autions an ns or situat tion are fact ding in free ssible to you and operate nd ventilate by a qualifie nment Be s the view of o or cart that d welding c ts before usi are clean a cable elect ompletely d not in use area being w n contact wit m another w rd position 1 structions perate or as veloped a th d instr...

Page 3: ...attempt to repair or maintain the welder while the power is on Inspect all cables and cords for any exposed wire and replace immediately if found Use only recommended replacement cables and cords Always attach ground clamp to the work piece or work table as close to the weld area as possible Do not touch the welding wire and the ground or grounded work piece at the same time Do not use a welder to...

Page 4: ...rials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover them with fireproof covers Take precautions to ensure that flying sparks do not cause fires or explosions in hidden areas cracks or areas you cannot see Keep a fire extinguisher close in the case of fire Wear garments that are oil free with no pockets or cuffs that will colle...

Page 5: ...odify the WAVE 315KD SERIES in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment There are specific applications for which the WAVE 315KD SERIES was designed Always check of damaged or worn out parts before using the WAVE 315KD SERIES Broken parts will affect the WAVE 315KD operation Replace or repair damaged or worn parts immediatel...

Page 6: ...WAVE 315KD During the ac square wave welding process MCU control each wave real time Reduce the AC TIG welding and AC arc reversing sharp arc noise protect the welder hearing and reduce the tungsten electrode loss WAVE 315KD use HF arc ignition improve the ignition success rate Alost 100 arc ignition success rate whether the tungsten electrode thermal state or cold state WAVE 315KD Use IGBT invert...

Page 7: ...Efficiency 80 Insulation class F Enclosure protection IP21S Cooling type Fan cooled Dimension L W H 1100 540 1240 Weight 82 kg Model WAVE 315KD Rated input power 3 phase AC 400V 15 50 60Hz Rated input current 21A Rated input capacitance 13 8kVA No load voltage 70 V Rated duty cycle 35 40 Power factor 0 80 Efficiency 80 Insulation class F Enclosure protection IP21S Cooling type Fan cooled Dimension...

Page 8: ...justment eak curren ase curren C Frequen Pulse width adjustment se Freque Pulse ratio cycle eter urrent cy io me ime time time y nt nt nt ncy nt cy h t nt nt cy h t ncy o overload w 7 MMA TIG D A work wil WAVE 315 20A 250 50Hz 50 0s 10 0s 25 0s 10 0 2s 20 HF DC TIG 10A 31 DC PULSE 10A 31 10A 31 0 1Hz 25 10 90 AC TIG 20A 31 30 10 20 60 AC PULSE 20A 31 20A 31 30 10 20 60 0 1Hz 2 10 90 l damag 5KD 0A...

Page 9: ...t duty cycle ted duty cy 5 6min30sec to overloa will show E curve table ycle range wel con perc u if c in ad work lon E01 The AL This mach Duty cy ding ma ntinue weld centage of 1 Rated duty nder rated o f reduce urrent the d ncrease ng time It LARM indica hine rated ycle mea achine c ding time 10 minutes y cycle mea output curre the outp duty cycle w maybe occ ator will light ans can in ans ent p...

Page 10: ... panel lig ALARM ind erheating al lding machin wer device w ow overheat w voltage pr en input vol ding machin icator will lig en the input nt the mach Wait the achine main rcuit cooling ght Become ictor will ligh larm E01 ne continues will overheat ting alarm rotection E tage under ne will prote ght t voltage rea hine can wor n W a e standard d ht digital di s to overloa ting the ma E03 setting lo...

Page 11: ...ital disp ding parame al display wil when setting check functi ks that mea k function do hether you n st common f ss torch sw sen torch sw ce ll slope up lope up c uce slowly 10 ment torch o efficacy th same en the indic ferent proce ment knob to ode can be when AC in achine is un and the para play show w eter and the l show the w g and the w ion use kno ans the gas oes not work eed the puls funct...

Page 12: ...n lo effective th cable con et 11 ns press torch atic welding tch gas pre ou can loose ending arc during this p oosen it w nector 2 4 h switch m g and continu flow arc ign en torch swi gas down fl rocess will be effec Remote av MMA means loose to ue weld long nition slope tch Press to ow Arc will ctive opera viation socke TIG torch c orch switch g weld joint up welding orch switch stop if loose at...

Page 13: ... t wire not touch t tion parts in ver switch down the peration cks can adly e machine power b the bare el the machine 12 2 machine be and before ectric e Protect the and distrib e gas input c bution box Welding m explosion Welding around inflamma the we attention body no spatter connector x power E may cause spatter m inflammab able 10 m a elding area n your clo ot contact th Electrical fire or ma...

Page 14: ...tor Do not ope ssary Use fessional e not put two e box or l e r eyes and safety and necessary performed peration proc n on box powe han 2 5mm2 g to the exp e Cut off t If distributio the welding r eration wit r equip th electrician c o welding m eakage pro Arc injury skin Strong arc The we ultraviole IR rays to your e helmet a areas ex protectiv High speed maybe cau Don t put into the fan Cover th...

Page 15: ...8 148 1 6 44 84 4 0 140 180 2 0 60 100 4 8 180 220 2 4 80 120 6 0 220 260 This table only use for mild steel welding 4 4 TIG 4 4 1 security warning Inert gases harmful to body Inert gases harmful to body even make the person suffocate so please welding in a well ventilated environment If you don t use please close the cylinder valve Electrical Shock Do not check gas toward anyone Inspect all cable...

Page 16: ... maybe interfere with radio computers communications equipment and other electronic equipment 4 4 2 Install wiring 4 4 3Parameter adjustment When you asjust the digital display show time unit is s Adjust gas pre flow time Gas pre flow is to release the air in the gun before welding it can ensure gas purity Gas pre flow time according to the gas hose length normally less than 1s If continue welding...

Page 17: ... Adjust slope piece ending Norma card or djust gas p as post flow so protect elding iso idize It al ectrode to as post flow elding curre or DC TIG reset curren C TIG reset pulse a width t slope up up time ca slope dow g arc pit ally according r setting on ost flow tim w time me the hot we olate the ai so can pre oxidize w time alw ent or sett nt When y display unit is A time slope an preheat wn ti...

Page 18: ...us uce welding ng one side ngto get unif 17 ative alternat iece is posit eld joint pen e work piece n is shallow rea width su fects But thi an setting by c stiffness b ectrode whe how AC uency W a A w W d u and show pa t base curr input heat a welding bot form fish sca ting current tive EN No netration is d e is negative tungsten ele uitably can h is way is eas y adjust AC f but clean effe en AC T...

Page 19: ...Unit is Hz Pulse frequency Pulse frequency range is related to AC or DC When DC pulse welding pulse frequency from 0 3Hz to 200Hz When AC pulse welding pulse frequency from 0 3Hz to 5 0Hz When you adjust the digital display show pulse ratio unit is Pulse ratio Pulse ratio means when pulse welding peak current time percentage rates of the whole pulse period Pulse ratio related to frequency When fre...

Page 20: ...3 6 2 4 90 180 10 12 3 4 X groove 8 12 4 5 150 220 12 16 4 5 This table only for reference 4 4 5 Remark TIG A If the arc ignition success ratio is low please check the below solution 1 Check if the tungsten sticks surface is oxidized If it is oxidized remove the oxydic coat 2 Adjust the argon flow augmented suitably 3 Ask electrician adjust HF ignition board spark gap B This machine has no contact...

Page 21: ...hine in lation skin periodically quipment do elder can o ne from 20 ctric shoc electric con ine and dis tating fan ng fan blade fore open th 2 too rong 4 ng n a periodically fixed all loos on t make th open mac distributio cks can b nection part stribution bo n maybe e he machine Don t shower Don t put o environment Open the m months us machine or internal dust If there i se part hem by man hine c...

Page 22: ... 21 6 Mian wiring diagram ...

Page 23: ...inverter noard B3 Primary drive board B4 Arc board FAN 3 ph 380VAC fan BR Three phase rectifier bridge QF 60A Three phase air circuit breaker GV DC24V electric gas valve CS 300A hall current sensor L reactance KT1 KT2 70 temperature relay T C Control power transformer T D Secondary drive power transformer T M Medium main transformer T HF HF coupling transformer XS1 Quick connector XS2 Quick connec...

Page 24: ...the mac e ger Elec ch the bare n the mach e ger Rot ch the rotati the case be 23 n chine case i chine and di ctric shoc electric con ine and dis tating fan ng fan blade fore open th f you are no istribution b cks can b nection part stribution bo n maybe e he machine ot profession ox power b be hurtfu ts in the mac ox power be e hurt ope nal electricia efore open ul and de chine efore open erator a...

Page 25: ...e 3 2 07 25 231 Control transformer 1 4 2 07 25 232 Control transformer 2 5 1 1 05 03 0166 Secondary drive board 6 1 1 05 02 0787 Main control board 7 1 1 05 11 0219 Filter wave board 8 2 07 25 315 Mian transformer 9 1 1 02 01 9654 Ignition arc board support 10 1 1 11 34 0065 Hall ...

Page 26: ...board 28 1 1 02 01 9886 Mian machine connect board 29 1 2 01 01 9837 Secondary inverter board 30 1 1 02 01 1030 Radiator insulation board 1 31 2 07 43 984 Radiator 32 1 1 01 04 1787 Bottom board 33 1 1 05 05 0397 Primary inverter IGBT radiator 34 2 07 43 983 Radiator 35 1 1 02 01 1031 Radiator insulation board 2 36 1 1 03 04 0222 connect bar1 37 1 1 03 04 0223 connect bar2 38 1 1 02 01 1032 Radiat...

Page 27: ...www hugong com 1 ...

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