
212
Series Tooling Alcoa Fastening Systems
12
Equipment Required:
•
Shop airline with 90- 100 psi max.
•
Air regulator
•
Fill bottle, 120337, (supplied with tool).
•
Large flat blade screwdriver
•
Nose assembly or optional stall nut
•
Fasteners
•
Optional stall nut, 124090
Stall nut is used to load tool during bleeding
and for measuring stroke.
Preparation:
1. Install air regulator in airline and set
pressure to 20-40 psi.
2. Fill bleed bottle almost full of DEXRON II or
III - - ATF (automatic transmission fluid) - -
see
FIGURE 3
.
Procedure to Fill Empty Tool (new or rebuilt)
- - as Applicable:
1. Attach the tool air source momentarily to
seat air piston at bottom of cylinder -
- disconnect tool. With fillport facing up, lay
tool on its side.
2. With a screwdriver, remove bleed plug from
fillport.
F
ILLING AND BLEEDING PROCEDURE
Fig. 3
Fig. 3.1
WARNING
Air pressure
MUST
be set to 20 - 40
psi to prevent possible injurious high
pressure spray. Never cycle tool with-
out bleed plug tightened, fill bottle
tightened in tool, or filIport held over
a receptacle (see
FIGURE 3.1
).
When
not properly contained any fluid pres-
ent in tool will spray out. Severe
injury may result.
!
3. Screw fill bottle into fillport in the head.
4. Set airline pressure to 20 - 40 psi and
connect airline to tool.
Summary of Contents for ALCOA 212
Page 1: ...11 09 2009 HK838 INSTRUCTION MANUAL 212 PNEUDRAULIC INSTALLATION TOOL...
Page 2: ......
Page 4: ...This page is intentionally blank...
Page 8: ...212 Series Tooling Alcoa Fastening Systems 6 Fig 1 Outline Drawing...
Page 23: ...212 Series Tooling Alcoa Fastening Systems 21 Fig 5 Handle Assembly...
Page 25: ...212 Series Tooling Alcoa Fastening Systems 23 Fig 10 Piston and Gland Removal...
Page 26: ...212 Series Tooling Alcoa Fastening Systems 24 Fig 11 Piston and Gland Insertion assembly...
Page 27: ...212 Series Tooling Alcoa Fastening Systems 25 Fig 12 Gland Assembly...
Page 28: ...212 Series Tooling Alcoa Fastening Systems 26 Fig 13 Cylinder Assembly...