background image

11

2620 Series Hydraulic Installation Tools (

HK1012

Alcoa Fastening Systems & Rings

The operating effi ciency of your tool is directly related 
to performance of the entire system, including the 
tool and nose assembly, hydraulic hoses, control 
trigger assembly, and the POWERIG

®

 Hydraulic Unit. 

Therefore, an effective preventive maintenance program 
includes scheduled inspections of the system to detect 
and correct minor troubles.

NOTE

Where a part number (P/N) is given, Huck 

sells that part.

SYSTEM INSPECTION

-  Inspect the tool daily. Check hoses, fi ttings, and 

couplings for leaks and damage. Clear air-lines of dirt 
and water.

-  Service the tool in a clean, well-lighted area. Take 

special care to prevent contamination of pneumatic 
and hydraulic systems.

-  Carefully handle all parts and components. Before 

reassembly, examine them for damage and wear; 
replace when necessary. Replace O-rings and 
Back-up rings when the tool is disassembled for any 
reason.

-  Have available all necessary hand tools (standard and 

special); a half-inch brass drift and wood block; an 
arbor press; and a soft-jaw vise. Unsuitable hand tools 
could cause tool damage. See 

K

ITS

 & A

CCESSORIES

.

-  Follow the disassembly and assembly procedures in 

this manual. If Huck recommended procedures are 
not followed, the tool could be damaged.

-  Disassemble and assemble tool components in a 

straight line. Do NOT bend, twist, or apply undue 
force.

-  Apply continuous steady pressure to disassemble a 

component. An arbor press provides steady pressure 
to press a component into or out of an assembly.

-  Never force a component if it is misaligned. Reverse 

the procedure to correct misalignment and start over.

FLUID MAINTENANCE

See 

S

PECIFICATIONS

 for fl uid type. For fl uid maintenance, 

refer to NAS 1638 class 9, ISO CODE 18/15, or SAE 
level 6. Dispose of fl uid in accordance with local 
environmental regulations. Recycle steel, aluminum, and 
plastic parts in accordance with local lawful and safe 
practices.

STANDARD SEALANTS, LUBRICANTS

-  Apply Parker Threadmate

®

, Loctite

®

 567, or Slic-Tite

®

 

to male pipe threads per manufacturer’s instructions (to 
ease assembly and to prevent leaks).

- Smear LUBRIPLATE

®

 130-AA or SUPER-O-LUBE

®

 

on rings and mating parts to ease assembly and to 
prevent damaging rings on rough and sharp surfaces.

PREVENTIVE MAINTENANCE

Huck recommends that you:
-  Inspect the tool and nose daily for damage and wear. 

Inspect the tool before each use for leaks.

-  Verify that hoses, fi ttings, and trigger connections are 

secure and free of leaks.

-  Inspect hydraulic hoses for signs of damage. Replace 

if necessary.

-  Inspect the tool, hoses, and POWERIG during 

operation to detect abnormal heating, leaks, or 
vibration.

For supplementary information, see 

T

ROUBLESHOOTING

the 

D

ISASSEMBLY

 and 

A

SSEMBLY

 procedures, and the 

A

SSEMBLY

 D

RAWINGS

 in this manual.

POWERIG MAINTENANCE

Maintenance instructions and repair procedures are in 
the appropriate POWERIG Instruction Manual.

TOOL MAINTENANCE

Whenever disassembled, and at regular intervals, 
depending on use, replace all O-rings and Back-up 
rings. Tool-specifi c Spare Parts Service Kits (P/N 

2620KIT

 or 

2620-PTKIT

) should be kept on hand.

Inspect cylinder bore, piston, piston rod, and unloading 
valve for scored surfaces, excessive wear, and damage; 
replace as necessary.

M

AINTENANCE

The operating efficiency of your tool is directly related

CAUTIONS:

-  Consult the Material Safety Data Sheet 

(MSDS) before servicing tool.

-  Keep foreign matter out of the hydraulic 

system. Keep separated parts away from 
dirty work surfaces.

-  Dirt and debris in hydraulic fl uid causes 

valve failures in tool and POWERIG

®

.

-  Check the Assembly Drawings in this 

manual for the proper direction of the 
fl ats on the dump valve.

Inspect the tool daily Check hoses fittings and

CAUTION: Always replace all seals, wipers, 
O-rings, and Back-up rings when the tool is 
disassembled for any reason.

continued...

CAUTION: Do NOT use Tefl on

®

 tape on pipe 

threads. Tape can shred and break free into 
fl uid lines, resulting in malfunctions.

Summary of Contents for 2620-PT

Page 1: ...December 3 2015 HK1012 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories INSTRUCTION MANUAL 2620 A2620 2620 PT A2620 PT HYDRAULIC INSTALLATION TOOLS...

Page 2: ...2 2620 Series Hydraulic Installation Tools HK1012 Alcoa Fastening Systems Rings...

Page 3: ...ple of Opera on 8 Prepara on for Use 9 Opera ng Instruc ons 10 Maintenance 11 12 Disassembly 13 Assembly 14 15 Assembly Drawings Standard Models 16 Assembly Drawings PT Models 17 Parts List 18 Hose As...

Page 4: ...ting downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods...

Page 5: ...ial 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as...

Page 6: ...ng pressure HYDRAULIC FLUID Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equivalent Automatic Transmission Fluid ATF specifications Fire resistant fluid may be used if it is a...

Page 7: ...Series Hydraulic Installation Tools HK1012 Alcoa Fastening Systems Rings SPECIFICATIONS CONTINUED 2 8 7 2 10 1 25 8 1 3 3 4 3 8 9 7 6 2 15 9 2 1 5 4 7 0 17 8 1 6 4 1 R 10 MODELS 2620 PT A2620 PT INCH...

Page 8: ...stalling the fastener When the piston reaches the end of the PULL stroke it uncovers flats on the rear side of the Dump Valve These flats provide a passage for the hydraulic fluid from the PULL side t...

Page 9: ...ER SOURCE CONNECTIONS CAUTION Keep disconnected hoses couplers and hydraulic fluid away from dirty surfaces and free of foreign matter Contaminated fluid can cause tool and POWERIG valve failures 1 Tu...

Page 10: ...r the tool will perform its RETURN stroke The pressure is re directed the piston moves forward and the tool is pushed off the fastener and ready for the next installation cycle CAUTIONS To avoid struc...

Page 11: ...tic parts in accordance with local lawful and safe practices STANDARD SEALANTS LUBRICANTS Apply Parker Threadmate Loctite 567 or Slic Tite to male pipe threads per manufacturer s instructions to ease...

Page 12: ...Assembly Data Sheet SPARE PARTS SERVICE KITS Spare Parts Service Kits contain perishable parts O rings Back up rings and other standard items for your tool see KITS ACCESSORIES For convenience and as...

Page 13: ...taining ring cover plate and locking disk Figures 8 10 Model 2620 PT Remove the deflector screws barbed retainer and locking disk Figures 9 11 7 Insert a hex key in the end cap Figure 2 Use a wrench t...

Page 14: ...12 6 4 Install the GLYD Ring onto the piston 5 Install the Polyseal O ring Back up Ring wiper housing and wiper into the Front Gland 6 Lubricate the Piston Assembly Tool and the piston then slide the...

Page 15: ...he electrical wire Feed the wire through the handle and pull out through the trigger switch hole Attach the wires to the switch and push the assembly back into the handle Tighten the screw to hold the...

Page 16: ...LY DRAWINGS STANDARD MODELS 37 37 21 20 19 18 8 9 15 13 12 11 10 9 8 7 6 5 4 3 2 1 16 17 29 22 23 24 25 28 24 27 26 22 EJECTOR GLAND ASSEMBLY FIGURE 8 23 24 25 28 24 27 26 22 EJECTOR GLAND ASSEMBLY 21...

Page 17: ...oa Fastening Systems Rings ASSEMBLY DRAWINGS PT MODELS 37 37 21 20 19 36 35 34 18 33 32 31 30 8 9 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 FIGURE 10 21 20 19 36 35 34 18 33 32 31 30 8 9 15 14 13 12 11 10 9...

Page 18: ...507412 507412 10 Polyseal 1 507408 507408 507408 507408 11 Front Gland 1 125609 125609 125609 125609 12 HUCK Sticker 1 590517 590517 590517 590517 13 GLYD Ring Assembly 1 122769 1 122769 1 122769 1 12...

Page 19: ...Systems Rings ASSEMBLY DRAWING ELECTRIC TRIGGER 505839 Cable Tie 110439 Female Connector 502298 Reducing Bushing 2 Hose Assembly 2 see Table Control Cord see Table 110438 Male Connector 110686 Male C...

Page 20: ...770 Hose Sleeve A2620 120770 2 Hose Sleeve 503902 Air Tube Connector 112143 DASH Air Hose 110439 Female Connector 502298 Reducing Bushing 2 126107 2 Hose 2 110438 Male Connector 113021 1 1 1 119440 3...

Page 21: ...mpletely onto fastener pintail b Incorrect fastener grip c Worn or damaged jaw segments d Metal particles accumulated in pull grooves of jaw segments e Excessive sheet gap 8 Collar of fastener not com...

Page 22: ...SUPER O LUBE 505476 LUBRIPLATE 130 AA 502723 Huck has created product specific Spare Parts Service Kits that contain various perishable parts The types and quantities of spare parts that should be av...

Page 23: ...iod for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUFACTURED BY HUCK HUCK MAK...

Page 24: ...g specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered in Torrance California the company has over 8 3...

Reviews: