Huck 256BT Instruction Manual Download Page 19

256BT Pneudraulic Installation Tool 

(HK1109)

Alcoa Fastening Systems

19

L

L

IMITED

IMITED

 W

 W

ARRANTIES

ARRANTIES

T

OOLING

 W

ARRANTY

:

Huck warrants that tooling and other items (excluding
fasteners, and hereinafter referred as "other items")
manufactured by Huck shall be free from defects in
workmanship and materials for a period of ninety (90)
days from the date of original purchase. 

W

ARRANTY

 

ON

 "

NON

 

STANDARD

 

OR

 

CUSTOM

MANUFACTURED

 

PRODUCTS

":

With regard to non-standard products or custom
manufactured products to customer's specifications,
Huck warrants for a period of ninety (90) days from
the date of purchase that such products shall meet
Buyer's specifications, be free of defects in
workmanship and materials.  Such warranty shall not
be effective with respect to non-standard or custom
products manufactured using buyer-supplied molds,
material, tooling and fixtures that are not in good
condition or repair and suitable for their intended
purpose.

THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE
HEREOF.  HUCK MAKES NO OTHER
WARRANTIES AND EXPRESSLY DISCLAIMS ANY
OTHER  WARRANTIES, INCLUDING IMPLIED
WARRANTIES AS TO MERCHANTABILITY OR AS
TO THE FITNESS OF THE TOOLING, OTHER
ITEMS,  NONSTANDARD OR CUSTOM
MANUFACTURED PRODUCTS FOR ANY
PARTICULAR PURPOSE AND HUCK SHALL NOT
BE LIABLE FOR ANY LOSS OR DAMAGE,
DIRECTLY OR INDIRECTLY, ARISING FROM THE
USE OF SUCH TOOLING, OTHER ITEMS,
NONSTANDARD OR CUSTOM MANUFACTURED
PRODUCTS OR BREACH OF WARRANTY OR FOR
ANY CLAIM FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy for
any breach of warranty shall be limited, at Huck's
option, to replacement or repair, at FOB Huck's plant,
of Huck manufactured tooling, other items,
nonstandard or custom products found to be defective
in specifications, workmanship and materials not
otherwise the direct or indirect cause of  Buyer
supplied molds, material, tooling or fixtures. Buyer
shall give Huck written notice of claims for defects
within the ninety (90) day warranty period for tooling,
other items, nonstandard or custom products
described above and Huck shall inspect products for
which such claim is made.

T

OOLING

, P

ART

(

S

AND

 O

THER

 I

TEMS

 

NOT

MANUFACTURED

 

BY

 H

UCK

:

HUCK MAKES NO WARRANTY WITH RESPECT

TO THE TOOLING, PART(S) OR OTHER ITEMS
MANUFACTURED BY THIRD PARTIES.  HUCK
EXPRESSLY DISCLAIMS ANY WARRANTY
EXPRESSED OR IMPLIED, AS TO THE
CONDITION, DESIGN, OPERATION,
MERCHANTABILITY OR FITNESS FOR USE OF
ANY TOOL, PART(S), OR OTHER ITEMS THEREOF
NOT MANUFACTURED BY HUCK.  HUCK SHALL
NOT BE LIABLE FOR ANY LOSS OR DAMAGE,
DIRECTLY OR INDIRECTLY, ARISING FROM THE
USE OF SUCH TOOLING, PART(S) OR OTHER
ITEMS OR BREACH OF WARRANTY OR FOR ANY
CLAIM FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES.

The only warranties made with respect to such tool,
part(s) or other items thereof are those made by the
manufacturer thereof and Huck agrees to cooperate
with Buyer in enforcing such warranties when such
action is necessary. 

Huck shall not be liable for any loss or damage
resulting from delays or nonfulfillment of orders owing
to strikes, fires, accidents, transportation companies
or for any reason or reasons beyond the control of the
Huck or its suppliers.

H

UCK

 I

NSTALLATION

 E

QUIPMENT

:

Huck International, Inc. reserves the right to make
changes in specifications and design and to
discontinue models without notice.

Huck Installation Equipment should be serviced by
trained service technicians only.

Always give the Serial Number of the equipment
when corresponding or ordering service parts.

Complete repair facilities are maintained by Huck
International, Inc. Please contact one of the offices
listed below.

Eastern
One Corporate Drive Kingston, New York 12401-0250
Telephone (845) 331-7300 FAX (845) 334-7333

Outside USA and Canada
Contact your nearest Huck International Office, see
back cover.

In addition to the above repair facilities, there are
Authorized Tool Service Centers (ATSC's) located
throughout the United States. These service centers
offer repair services, spare parts, Service Parts Kits,
Service Tools Kits and Nose Assemblies. Please
contact your Huck Representative or the nearest
Huck office listed on the back cover for the ATSC in
your area.

Summary of Contents for 256BT

Page 1: ...07 10 2013 HK1109 INSTRUCTION MANUAL 256BT PNEUDRAULIC INSTALLATION TOOL...

Page 2: ...256BT Pneudraulic Installation Tool HK1109 Alcoa Fastening Systems 2...

Page 3: ...s 3 SAFETY 4 SPECIFICATIONS 5 PRINCIPLE OF OPERATION 6 OPERATING INSTRUCTIONS 6 MAINTENANCE 7 DISASSEMBLY 8 9 ASSEMBLY 10 11 FILL AND BLEED 12 13 ASSEMBLY DRAWINGS 14 15 PARTS LIST 15 16 MEASURING TOO...

Page 4: ...uitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secu...

Page 5: ...also be used and is required to comply with OSHA regulation 1926 302 paragraph d the fluid used in hydraulic power tools shall be fire resistant fluid approved under schedule 30 of the US Bureau of Mi...

Page 6: ...aining from qualified personnel Do not bend tool to free if stuck Tool should only be used to install fasteners NEVER use as a jack spreader or hammer BOBTAIL Fastener Installation Place pin in workpi...

Page 7: ...2 Bleed the air line to clear it of accumulated dirt or water before connecting air hose to the tool 3 Check all hoses and couplings for damage or air leaks tighten or replace if necessary 4 Check the...

Page 8: ...is damaged contact your Huck representative If Seat 52a is damaged it can be removed by using the following procedure NOTE If seat is taken out it cannot be reused it must be replaced Figure 9 10 Seat...

Page 9: ...et and extension and with 7 64 hex key remove piston Screw 30b Fig 4 9 22 Return cylinder and handle to upside down position and secure in a vise 23 Grip Self locking Nut 19 under Air Piston 26 with p...

Page 10: ...r 21 on center of Cylinder Assy 25 Place Gasket 23 on Cylinder Assembly 28 NOTE Lip must face Muffler End Cap 20 Place Muffler End Cap 20 on top of Gasket 23 and secure with 3 Button Head Screws 18 us...

Page 11: ...44 Spring 45 and Plug 50 into head 18 Push Pintail Deflector 14 onto barbed end of Pull Piston 11a Fig 9 19 Place O rings 33b on Bleed Plugs 33a and screw assemblies into Handle Qty 1 and Cylinder He...

Page 12: ...ion Piston must be all the way forward and locked with stall nut and retaining nut Note If Stall Nut is not used piston must be pushed to the full forward position before installing valves Step 4 Atta...

Page 13: ...ion Lay tool on its side with the reservoir on the high side and remove Bleed Plug 33 from the reservoir side Top off reservoir by placing a few drops of oil in hole and wait for air bubbles to escape...

Page 14: ...turn Gland Assy 15b 15e 15a 15c 15d 31 Pull Gland Assy 31c 31b 31e 31d 31a 30 Piston Assy 30a 30e 30b 30c 30d 2 16 17a 17c 17d 25a 26b 26a 4 5 2 3 1 8 7 12 10 11 13 14 9a SECTION A A 48 47 57 52c 52b...

Page 15: ...Gland n a 1 12b O Ring 505887 1 12c Back up Ring 501118 1 12d Polyseal 508428 1 13 Cylinder Cap 129550 1 14 Wiper 505894 1 15 Return Gland Assy contains 112502 1 15a Return Gland n a 1 15b O Ring 500...

Page 16: ...14530 1 When replacing these parts the assembly must be ordered They are not sold separately Item Description Part No Qty 21 Muffler 115554 1 22 O Ring 500777 1 23 Gasket 126941 3 1 24 Retaining Ring...

Page 17: ...TROKE DISTANCE A DISTANCE B FIG 11 1 With the Piston in the fully forward position measure DISTANCE A from face of the Cylinder to the face of the Piston 2 Cycle tool and keep Piston in the full rear...

Page 18: ...assembly b Check for loose Retaining Nut c Check for piston drift 4 Tool has piston drift a Loose collet crashing into the front of the anvil causing the relief valve to open allowing the piston to dr...

Page 19: ...nety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUF...

Page 20: ...ganization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in...

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