
2480 & 2481 series Tooling
(HK970)
Alcoa Fastening Systems
19
4. Lightly coat cylinder, piston O-rings,
and front gland O-rings with lubricant.
While supporting tool, as shown, press
assembled piston and components into
cylinder. Remove piston assembly tool
- -
FIGURE 8b
.
Figure 8b
5. See
FIGURE 8c
- - lightly coat cylinder
and rear gland O-rings with lubricant.
As shown, hold cylinder upright on a
bench or in a vice fitted with soft jaws.
Install rear gland assembly using suit
able spacer, plate, and soft mallet.
6. Press wiper into groove of end cap.
Thread end cap into cylinder and tight
en. Install deflector - -
FIGURE 8d
.
Figure 8d
7. Assemble hoses to cylinder head
assembly. Use SLIC-TITE TEFLON
thread compound, or equivalent, on
pipe threads - - see
Caution
above.
Hose with male connector must be on
PULL (front) side of cylinder.
8. Assemble switch assembly, see
Fig. 9
for Electric Trigger ,or Fig. 10 for Air
Trigger.
9. Assemble handle assembly to tool,
see
TO ASSEMBLE HANDLE
ASSEMBLY TO ASSEMBLED TOOL
Figure 8c
A
A
SSEMBLY
SSEMBLY
(
(
CONTINUED
CONTINUED
)
)
CAUTION: To avoid damaging dump
valve, do not use arbor press.
Summary of Contents for 2480 SERIES
Page 1: ...05 20 2014 HK970 INSTRUCTION MANUAL MODELS 2480 2481 SERIES HYDRAULIC INSTALLATION TOOLS...
Page 2: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 2...
Page 22: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 22 Figure 3 2480 Figure 3 2480...
Page 23: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 23 Figure 3a 2480L Figure 3a 2480L...
Page 24: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 24 Figure 3b 2480L 1 Figure 3b 2480L 1...
Page 25: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 25 Figure 3c 2480L 2 Figure 3c 2480L 2...
Page 26: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 26 Figure 3d 2480XL Figure 3d 2480XL...
Page 27: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 27 Figure 3e 2481 Figure 3e 2481...
Page 28: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 28 Figure 3f 2480L 1 Figure 3f 2480L 1...
Page 29: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 29 Figure 3g Figure 3g A2480 A2480...
Page 30: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 30 Figure 3h Figure 3h 2480LS 2480LS...
Page 31: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 31 Figure 3j Figure 3j 2480LSL 2480LSL...