Huck 2480 SERIES Instruction Manual Download | Manualshive

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05-20-2014

HK970

I

NSTRUCTION

M

ANUAL

M

ODELS

2480

&

2481

S

ERIES

H

YDRAULIC

I

NSTALLATION

T

OOLS

1
2
3
...
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Summary of Contents for 2480 SERIES

Page 1: ...05 20 2014 HK970 INSTRUCTION MANUAL MODELS 2480 2481 SERIES HYDRAULIC INSTALLATION TOOLS...

Page 2: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 2...

Page 3: ...Sticker Locations 15 Service Parts Kit 15 Specifications for Standard Parts 15 Disassembly of Tool 16 19 Assembly of Tool 20 23 Assembly Drawing W Part Numbers 2480 24 Assembly Drawing W Part Numbers...

Page 4: ...is likely for these not to allow counteracting of nor mal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the ris...

Page 5: ...nits Models 913H 918 918 5 940 956 or equivalent are power sources A specific nose assembly is required for each fastener type and size Nose assemblies must be ordered sep arately contact your Huck re...

Page 6: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 6 S SPECIFICATIONS PECIFICATIONS CONTINUED CONTINUED...

Page 7: ...At the end of PULL stroke before the trigger is released piston uncovers flats ofunloading valve pressure is unloaded by allowing fluid to flow back to POW ERIG Hydraulic Unit Release the trigger at...

Page 8: ...aulic unit Attach nose assembly to Tool per instructions in NOSE ASSEMBLY DATA SHEET 6 Reconnect Tool s trigger control system to hydraulic unit reconnect unit to power supply Check operation of nose...

Page 9: ...ERATING I INSTRUCTIONS NSTRUCTIONS WARNING Do not pull on a pin without placing fastener collar in a workpiece and also collar chamfer MUST be out toward tool these conditions cause pin to eject with...

Page 10: ...t be handled carefully and examined for damage or wear replace parts where required Always replace O rings and back up rings when the tool Is disassembled for any reason see SERVICE PARTS KIT Note Con...

Page 11: ...tenance Maintenance and repair instructions are in applicable POWERIG Hydraulic Unit Instruction Manual Tool Nose Assembly Maintenance and Precautions Whenever disassembled and also at reg ular interv...

Page 12: ...ssive wear of unloading valve in Tool 7 Pull grooves on fastener pintail stripped during a Operator not sliding anvil completely onto fastener pintail PULL stroke b Incorrect fastener grip c Worn or d...

Page 13: ...0 A2480 H I T ASSEMBLY DWG 1 Specifications for Standard Parts 1 All part numbers shown in this manual are available from Huck 2480B Pintail Bottle Assembly Also available is part no 128017 Pintail Bo...

Page 14: ...assembly Remove screws and nuts Separate handle halves see FIGURE 5 4 2480 Lift switch assembly from handle half Pull control cord out of handle s built in strain relief Pull both bullet connectors ap...

Page 15: ...to Switch and Cord Assembly Section 1 See FIGURE 6 Place spacer over threaded end of piston Thread piston assembly tool onto piston If cylinder contains fluid push piston to rear and drain into contai...

Page 16: ...c Remove piston assembly tool and spacer from piston Remove rear gland assembly and dump valve Remove front gland assembly Remove piston insertion tool from piston 6 Use a small diameter dull pointed...

Page 17: ...at fitting just enough to remove easily Then cut hose squarely across to be ready for assembly 1 After unscrewing nut from quick dis connect body cut and remove hose 2 After removing hose from trigge...

Page 18: ...y tool onto piston Lubricate POLY SEAL inside diameter and exter nal diameters of piston and piston assembly tool Press evenly against gland cap to slide front gland assem bly over piston assembly too...

Page 19: ...ssembly using suit able spacer plate and soft mallet 6 Press wiper into groove of end cap Thread end cap into cylinder and tight en Install deflector FIGURE 8d Figure 8d 7 Assemble hoses to cylinder h...

Page 20: ...to quick disconnect 1 Push O ring over threads of air trigger body 2 Push stem through body Stretch O ring over stem and into groove 3 Screw trigger into housing 4 Screw hose fitting into housing Push...

Page 21: ...SEMBLY TO ASSEMBLED TOOL Refer to fig 11 Figure 11 2 Position assembled cylinder and hoses in left handle half Align right handle half with left locators help align halves 3 Insert locknuts and screws...

Page 22: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 22 Figure 3 2480 Figure 3 2480...

Page 23: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 23 Figure 3a 2480L Figure 3a 2480L...

Page 24: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 24 Figure 3b 2480L 1 Figure 3b 2480L 1...

Page 25: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 25 Figure 3c 2480L 2 Figure 3c 2480L 2...

Page 26: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 26 Figure 3d 2480XL Figure 3d 2480XL...

Page 27: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 27 Figure 3e 2481 Figure 3e 2481...

Page 28: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 28 Figure 3f 2480L 1 Figure 3f 2480L 1...

Page 29: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 29 Figure 3g Figure 3g A2480 A2480...

Page 30: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 30 Figure 3h Figure 3h 2480LS 2480LS...

Page 31: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 31 Figure 3j Figure 3j 2480LSL 2480LSL...

Page 32: ...2480 2481 series Tooling HK970 Alcoa Fastening Systems 32 Figure 4 A2480 Air Trigger Hose Assembly Figure 4 A2480 Air Trigger Hose Assembly...

Page 33: ...90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANU FACTU...

Page 34: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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