Huck 2025 Instruction Manual Download Page 5

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2025 Series Pneudraulic Installation Tools (

HK1006

)

Alcoa Fastening Systems & Rings

peCIfICatIons

STROKE:

0 .675 in . (1 .715 cm)

WEIGHT:

2025 & 2025L

5 lbs 12oz (2 .608 kg)

2025S & 2025SL

: 7 lbs 4 ozs . (3 .289 kg)

MAX AIR PRESSURE:

90 psi (6 .2 BAR)

MAX FLOW RATE:

8 .5 scfm (241 l/m)

POWER SOURCE:

90 psi (6 .2 BAR) MAX

shop air

MAX OPERATING TEMP:

125° F (51 .7° C)

PULL CAPACITY:

5290 lbs @ 90 psi (23 .531 kN @ 6 .2 BAR)

SPEED / CYCLES:

30 per minute

HOSE KITS:

Use only genuine HUCK

Hose Kits rated @ 10,000 (689 .5 BAR) psi

working pressure .

HYDRAULIC FLUID:

Hydraulic fluid shall meet DEXRON III,

DEXRON VI, MERCON, Allison C-4

or equivalent ATF specifications. Fire-

resistant fluid may be used if it is an ester-

based fluid such as Quintolubric HFD or

equivalent. Water-based fluid shall NOT be

used as serious damage to equipment will

occur .

Models

2025, 2025L,

2025S

2025SL

Summary of Contents for 2025

Page 1: ...May 26 2015 HK1006 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual 2025 series Pneudraulic Installation Tools Standard 2025 shown with Nose Assembly not included ...

Page 2: ...2 2025 Series Pneudraulic Installation Tools HK1006 Alcoa Fastening Systems Rings ...

Page 3: ... 5 7 Principle of Operation 8 Preparation for Use 8 Operating Instructions 9 Maintenance General 9 Daily 9 Weekly 9 Disassembly General 10 Head Handle 11 Pintail Bottle Vacuum System 11 Assembly Head Handle 12 General 13 Pintail Bottle Vacuum System 13 Fill and Bleed 14 Measuring Tool Stroke 15 Assembly Drawings 16 17 Parts List 18 19 Troubleshooting 20 Accessories 20 ...

Page 4: ...cturer 7 Avoid unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort i...

Page 5: ...ING TEMP 125 F 51 7 C PULL CAPACITY 5290 lbs 90 psi 23 531 kN 6 2 BAR SPEED CYCLES 30 per minute HOSE KITS Use only genuine HUCK Hose Kits rated 10 000 689 5 BAR psi working pressure HYDRAULIC FLUID Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equivalent ATF specifications Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent...

Page 6: ...RATING TEMP 125 F 51 7 C PULL CAPACITY 5290 lbs 90 psi 23 531 kN 6 2 BAR SPEED CYCLES 30 per minute HOSE KITS Use only genuine HUCK Hose Kits rated 10 000 689 5 BAR psi working pressure HYDRAULIC FLUID Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equivalent ATF specifications Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equival...

Page 7: ... F 51 7 C PULL CAPACITY 5290 lbs 90 psi 23 531 kN 6 2 BAR SPEED CYCLES 30 per minute HOSE KITS Use only genuine HUCK Hose Kits rated 10 000 689 5 BAR psi working pressure HYDRAULIC FLUID Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equivalent ATF specifications Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent Water based...

Page 8: ... to investigate possible causes NOTE On older nose assemblies with lock collars use Loctite 243 on collet threads because the 2025 pull piston does not have staking holes Refer to the nose assembly drawings that shipped with nose assemblies Teflon is a registered trademark of du Pont de Nemours and Company Threadmate is a registered trademark of Parker Intangibles LLC Loctite is a registered trade...

Page 9: ...ness and damage tighten or replace if necessary Periodically check the tool stroke If the stroke is short add fluid For more information see Measuring Tool Stroke on page 15 WEEKLY Disassemble clean and reassemble nose assembly in accordance with applicable instructions Check the tool and all connecting parts for damage and fluid air leaks tighten or replace if necessary Maintenance Operating Inst...

Page 10: ...tle arm pivot screw 48 and the lever guard 73 Lift out the throttle arm 53 and disconnect ball end of the cable assembly 2 from it 6 Secure the tool in a vise upside down Figure 2 Remove the button head screws 40 with 1 8 hex key Remove the end cap 41 and gasket 39 and remove the muffler 42 from the end cap Remove the spring 49 from the throttle valve Figure 14 7 Tap down the cylinder head 45 with...

Page 11: ...1 7 Remove the retaining ring 16 washer 17 and Polyseal 18 from the piston NOTE Inspect the hydraulic piston for wear scoring and damage replace if necessary 8 Unscrew the adapter 8 Figure 14 Inspect all seals and parts 9 If trigger cable assembly 2 is damaged remove it by driving the pin 4 out with punch Remove dowel pin 3 to disconnect cable from trigger Pintail Bottle Vacuum System This procedu...

Page 12: ...osition the assembled trigger in the handle and drive the pin 4 through the holes in the handle and trigger Figure 14 2 Screw nose adapter 8 into head 1 and tighten 3 Thread the Polyseal Insertion Tool P N 121694 2025 into the head 4 Assemble the piston 6 Polyseal 18 and retaining ring 16 Note the orientation of the Polyseal 18 in Figure 7 5 Assemble the front gland 15 O ring 12 Back up ring 11 Po...

Page 13: ...4 Section CC 11 Place the tool upright on a level surface Drop the spring 49 into the throttle valve bore in the cylinder 35 and push the throttle valve into the cylinder 12 Place the ball end of the throttle cable 2 into the end of the throttle arm 53 then slide the throttle arm into the slot on the cylinder Figure 14 13 Snap the lever guard 73 in place and install the pivot screw 48 in the cylin...

Page 14: ...stop cycling the tool When the trigger is released the pull piston returns to the idle position full forward 5 Disconnect the tool from the air line 6 Lay the tool on its side and remove the fill bottle Top off the fluid in the fill port and install and tighten the bleed plug 7 Connect the air line to the tool and measure the stroke as described in Measuring Tool Stroke on page 15 If the stroke is...

Page 15: ... Stroke 2025L 2025LB 2025SL 2025LV 1 Cycle the piston all the way forward and measure X 2 Cycle and hold the piston back and measure Y Stroke X Y Figure 13 2025 2025B 2025S 2025V 1 Cycle the piston all the way forward and measure X 2 Cycle and hold the piston back and measure Y Stroke Y X Figure 12 ...

Page 16: ...16 2025 Series Pneudraulic Installation Tools HK1006 Alcoa Fastening Systems Rings Assembly Drawing Refer to Parts Lists tables on pages 18 and 19 Figure 14 13 ...

Page 17: ...17 2025 Series Pneudraulic Installation Tools HK1006 Alcoa Fastening Systems Rings Assembly Drawing Refer to Parts Lists tables on pages 18 and 19 Figure 15 ...

Page 18: ...446 507446 507446 1 20 WARNING Sticker 590240 1 590240 1 590240 1 1 21 End Cap 125739 127030 125863 125739 1 22 Washer 507323 507323 507323 1 23 Wiper Seal 507351 507351 507351 1 24 Pintail Deflector 124210 n a n a 124210 1 Pintail Bottle n a 123772 123772 n a 1 25 Gland Assy 125742 125742 125742 1 26 Gland Housing 125740 125740 125740 1 27 O Ring 500787 500787 500787 1 28 Polyseal 507447 507447 5...

Page 19: ...y only Bleed Plug Assembly P N 104293 1 56 O Ring 1 57 O Ring 500779 500779 500779 2 58 O Ring 500778 500778 500778 1 59 CE Sticker 590350 590350 590350 1 60 Max Pressure Flow Sticker 590351 590351 590351 1 61 HUCK Address Sticker 590347 590347 590347 1 62 Retaining Ring n a n a 501007 n a 1 63 Washer n a n a 506628 n a 1 64 Adapter n a n a 123784 n a 1 65 O Ring n a n a 500790 n a 1 66 Retaining ...

Page 20: ...52 stuck lubricate O rings 50 b Throttle arm 53 cable 2 or trigger 5 binding 8 Air leaks at air Cylinder Head 45 a Worn or damaged O ring 46 Replace if necessary Accessories Always check the simplest possible cause such as a loose or disconnected trigger line of a malfunction first Then proceed logically eliminating other possible causes until the cause is discovered Where possible substitute know...

Page 21: ...eriod for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MERCHAN...

Page 22: ...r of fastening systems and rings including specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered in Torrance California the company has over 8 300 employees at 39 manufacturing and distribution logistics locations in 13 countries For more information visit afsr alcoa com For The Long Haul The Future of...

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