Huchez MOTORBOX 150 Instruction Manual Download Page 24

Page: 24 / 27

2011 by Huchez Treuils S.A.S.

Translation of the original instructions

Reproduction prohibited

B –

Electrical diagram

Motorbox 150, 300 and 500 kg - Direct control with limit switches

Summary of Contents for MOTORBOX 150

Page 1: ...2011 by Huchez Treuils S A S Electric winch Electric winches MOTORBOX 150 300and500kg Instruction manual _________________________ EN 140 225 13 3...

Page 2: ...7 14 Annexes 17 A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical diagrams C Limit switch adjustment D Mainte...

Page 3: ...modifications or replacement of original parts or components with parts or components from other sources without the written agreement of HUCHEZ YOU MUST ALSO RESPECT THE REGULATIONS APPLICABLE IN YOU...

Page 4: ...e warranty does not apply to any disassembly modification or replacement of mechanical or electrical parts undertaken without our agreement or by a non approved operator The warranty only applies to t...

Page 5: ...ccident caused by the failure of an essential component of the lifting machine The maintenance booklet Order of 2nd March 2004 applicable from 1st April 2005 which must be used to record the maintenan...

Page 6: ...2 Dimensions MOTORBOX 150 MOTORBOX 300 MOTORBOX 500 A 310 390 390 B 281 341 341 C 179 205 205 D 154 200 200 E 114 144 144 F 15 35 35 G 68 88 88 H 9 13 13 I 105 124 124 J 54 63 5 63 5 K 122 138 138 L...

Page 7: ...To determine the group for a lifting machine winch or hoist three essential parameters must be considered The maximum load to be lifted Including the weight of the rope and any lifting accessories pr...

Page 8: ...icer Comply and ensure compliance with the safety rules Connect to the power supply see 8 4 Power supply Check the rope and hook While ready to press the emergency stop button at all times and with no...

Page 9: ...and the main disconnecting switch see wiring diagram must be provided by the customer Check that the power supply network is right for the machine Check the type of current there must not be more tha...

Page 10: ...e operating mode number of coil layers distribution of the work cycles over the length of the steel rope etc The service life of steel ropes is therefore subject to considerable variation depending on...

Page 11: ...screws Insert the end of the rope through the drum flange and under the cable clamp Tighten the 2 screws En aucun cas le c ble ne doit faire de boucle MOTORBOX 300 500 kg If necessary open the limit...

Page 12: ...will form a space in the first layer that will result in an open area If the first layer is too tight the subsequent layers will not have enough space between turns In any case the first layer and all...

Page 13: ...eeving Smooth drum max 1 5 Grooved drum max 2 D 20 times L 9 Servicing and maintenance 9 1 Before switching on Check The electrical connections are in good working order The rope is correctly fastened...

Page 14: ...not supplied by the manufacturer check that the parts used guarantee a level of safety corresponding to table 4 4 Check the fastening points of the reeving on a regular basis Servicing and maintenance...

Page 15: ...ipment is eliminated i e prevented from operating and possibly disassembly 11 Spare parts If during maintenance operations you notice that certain parts of your winch need to be replaced use HUCHEZ or...

Page 16: ...es incorrectly connected Correct the connection Motor earth fault Have the fault corrected in an approved workshop Speed greatly reduced when loaded Voltage drop Increase the power supply cable sectio...

Page 17: ...2011 by Huchez Treuils S A S Translation of the original instructions 17EN Reproduction prohibited 13 Declaration of EC conformity...

Page 18: ...nal instructions 18EN Reproduction prohibited 14 Annexes A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical di...

Page 19: ...3215R Red limit switch finger 5 1 13020 Locknut M10 19 1 23215V Green limit switch finger 6 3 13057 TH M6x12 screw 20 1 23237 limit switch cover 7 1 13209 Washer MU 6 21 1 23291 Limit switch offset sh...

Page 20: ...th sprocket wheel 4 2 13010 NF E 24032 M6 nut 17 1 23215R Red limit switch finger 5 3 13122 M5x12 CHC screw 18 1 23215V Green limit switch finger 6 1 13123 M5x16 CHC screw 19 1 23291 Limit switch offs...

Page 21: ...bearing 15 1 24282 Motorbox 150 drum 4 4 13125 CHC M5x25 screw 16 1 24289 Drum shaft 5 9 13129 CHC M5x50 screw 17 1 24290 Motor flange 6 1 13228 8 x 7 x 20 FA key 18 1 24291 Reduction gear reinforcing...

Page 22: ...ing metal closure plate 8 4 13122 M5x12 CHC screw 28 1 24267 M1 25 29 tooth sprocket wheel 9 1 13123 M5x16 CHC screw 29 1 24268 M1 25 69 tooth wheel 10 9 13129 M5x50 CHC screw 30 1 24259 Bearing space...

Page 23: ...ooth wheel 8 4 13122 M5x12 CHC screw 27 1 24256 Reinforcing metal closure plate 9 1 13123 M5x16 CHC screw 28 1 24257 M1 25 19 tooth sprocket wheel 10 9 13129 M5x50 CHC screw 29 1 24258 M1 25 79 tooth...

Page 24: ...2011 by Huchez Treuils S A S Translation of the original instructions 24EN Reproduction prohibited B Electrical diagram Motorbox 150 300 and 500 kg Direct control with limit switches...

Page 25: ...top S 2 Push this lever A or B onto the stop S 3 Lower the load to the bottom point 4 Push the second lever onto the stop S 1 Lift the load up to the highest required limit and find the lever moving t...

Page 26: ...of the original instructions 26EN Reproduction prohibited fD Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www huchez fr...

Page 27: ...2011 by Huchez Treuils S A S Translation of the original instructions 27EN Reproduction prohibited...