Hubner U-ONE-SAFETY-LWL Operating And Configuration Instructions Download

Page: 1 / 69

English

Translation of the original operating and assembly instructions

Edition: 03 2021

ID 76621

Operating and configuration instructions

UO-SPN-1 PROFINET module

PROFINET IO interface and PROFIsafe profile

U-ONE

-SAFETY-LWL

Universal encoder system

– Generation II

Read the configuration manual before completing assembly,

starting installation and carrying out other work.

Store the manual for future use.

German

Summary of Contents for U-ONE-SAFETY-LWL

Page 1: ...ating and configuration instructions UO SPN 1 PROFINET module PROFINET IO interface and PROFIsafe profile U ONE SAFETY LWL Universal encoder system Generation II Read the configuration manual before c...

Page 2: ...t always depicted as such in the manual However the statutory rights of the respective owners remain unaffected Copyright It is strictly forbidden to reproduce this publication or parts of this public...

Page 3: ...10 3 2 Basic regulations 10 3 3 Replacing function modules 10 4 Technical data and functions 11 4 1 Type plate 11 4 2 Type designation 11 4 3 Electrical data 11 PROFINET IO transmission technology ca...

Page 4: ...ty program 54 8 Access to the safety related data channel 54 8 1 Output of passivated data substitute values in case of an error 54 8 2 F periphery DBs 54 Measurement system F periphery DB DB1638 Over...

Page 5: ...easures 66 12 Inspections 67 12 1 Maintenance information 67 13 Transportation packaging and storage 67 13 1 Transportation safety information 67 13 2 Incoming goods controlling 67 13 3 Packaging disp...

Page 6: ...for the function module includes the operating and configuration manual and the software support CD 1 3 Explanation of symbols Warning information is designated using symbols Information is proceeded...

Page 7: ...ch in the area where the function module is used In addition to the operating and assembly manual general statutory and other binding regulations on accident prevention and environmental protection mu...

Page 8: ...work and who have been authorised to do so by the persons responsible for the safety of the system They are able to identify and avoid potential hazards In addition please see standards VDE 0105 100...

Page 9: ...Review any potential hazards due to interactions with other systems and devices currently installed in the surrounding area or which are to be installed The user is responsible for taking relevant me...

Page 10: ...the application 3 3 Replacing function modules When replacing function modules observe the following The new function module must have the same item no ID as the old one When using a new measurement s...

Page 11: ...gnation UO SPN 1 SPN function module 1 Variation 1 4 3 Electrical data Information Value Supply voltage Delivered to the SCU module via the bus connector Additional UO SPN 1 module power consumption 4...

Page 12: ...ission CAT 5 cable shielded STP ISO IEC 11801 Addressing configurable via PROFINET IO By name name assignment via project management software Name assignment MAC during start up Cycle time Not safety...

Page 13: ...es as in the PROFIBUS DP is likewise not necessary as this is han dled automatically by the addressing features of the PROFINET controller however the PROFIsafe target address F_Dest_Add must be set s...

Page 14: ...arning A warning is generated when the SPN reaches the end of its service life 20 years Bus status indicator ON OFF FLASHING Device Status No supply hardware fault Ready for operation Operator acknowl...

Page 15: ...system that is assigned to one or more IO controllers and transmits alarms in addition to process and configuration data IO Supervisor Engineering Station A programming device or industrial PC that ha...

Page 16: ...m can only be addressed by an IO controller after a device name is assigned using the engineering tool for instance to transmit project planning data such as the IP address during start up or for user...

Page 17: ...C is the consumer The transmitted data is always assigned a status good or bad 5 3 Configuration The following applies Flow of input data F Device F Host Flow of output data F Host F Device Safety rel...

Page 18: ...16 X 3 20 27 X 4 28 215 Preset Multi Turn Integer16 X 5 20 27 X 6 28 215 Preset Single Turn Integer16 X 7 20 27 X 8 20 27 Safe Control Unsigned8 X 9 216 223 CRC2 3 Bytes X 10 28 215 X 11 20 27 Input d...

Page 19: ...rol bit 20 iPar_EN see also section 9 Speed Integer16 Byte X 4 X 5 Bit 15 8 7 0 Data 215 28 27 20 The speed is output as a signed two s complement value Setting the direction of rotation Forward In li...

Page 20: ...so section 9 21 Device_Fault Error in the F Device or F module This bit is set when the value set under the iParameters for window increments has been exceeded and or the internally calculated PROFIsa...

Page 21: ...surement system is in a failsafe state and outputs its passivated data 25 Toggle_d Toggle bit The toggle bit is device based and initiates incrementation of the virtual serial num ber within the F hos...

Page 22: ...5 X 6 X 7 Bit 15 8 7 0 15 8 7 0 Data 215 28 27 20 215 28 27 20 The desired preset value must be in the range of 0 to 268 435 455 28 Bit The relevant values for Preset Multi Turn Preset Single Turn ca...

Page 23: ...les in the security program This allows the counter in the F host and F device to be synchronised for the virtual serial number The measurement system is then transferred from safe status output passi...

Page 24: ...n PROFIBUS DP and PROFINET IO order no 3 192b Non safety related process data Structure of input data Byte Bit Input data X 0 28 215 Cam Unsigned16 X 1 20 27 X 2 28 215 Speed Integer16 X 3 20 27 X 4 2...

Page 25: ...Integer16 Byte X 4 X 5 X 6 X 7 Bit 15 8 7 0 15 8 7 0 Data 215 28 27 20 215 28 27 20 The number of revolutions is noted in the Multi Turn tab while the current Single Turn posi tion in steps is noted i...

Page 26: ...25 range 125 10000 27 X 8 F_iPar_CRC Unsigned32 CRC of the iParameter Default 1132081116 range 0 4294967295 27 X 12 F_Par_CRC Unsigned16 CRC of the F parameter Default 17033 range 0 65535 27 F_Check_i...

Page 27: ...ion can be executed quickly enough in case of an er ror F_iPar_CRC This parameter represents the checksum value CRC3 calculated from all iParameters for the device specific part of the measurement sys...

Page 28: ...high speeds and a high level of dynamism The time base is set to 5 ms Therefore 5 500 ms can be set over the value range of 1 100 Standard value 100 ms Window Increments This parameter defines the ma...

Page 29: ...oject management software SIMATIC Manager and the option package S7 Distributed Safety The software JHG_iParameter required to calculate the CRC is included in the Software and Support CD 6 1 iParamet...

Page 30: ...If deviating values are re quired these can be overwritten by double clicking the relevant entry The changed parameters can be saved as a complete parameter set or opened as a template Install JHG_iPa...

Page 31: ...n the help file in the menu Info Help 6 2 F Parameter The F Parameters are set with feasible default values in the standard settings and should only be changed if the automation task expressly require...

Page 32: ..._Block_ID 1 F_Par_Version V2 mode F_Source_Add 2002 example value specified by the F Host Adjustable F Parameters It is assumed that the following parameters are set to their standard values F_SIL SIL...

Page 33: ...This ensures that outages and errors are detected and that appropriate reactions are triggered which keep the F system in a safe state or transfer it to a safe state A standard user program can run in...

Page 34: ...served and complied with The project planning should be considered an example The user is obligated to review and adjust the project planning to determine whether it is useful in their ap plication Th...

Page 35: ...ating and configuration manual UO SPN1_Manual en_R4 35 7 2 Hardware configuration Start SIMATIC Manager and create a new project Right click in the project window to insert the SIMATIC 300 Station as...

Page 36: ...ting and configuration manual 36 UO SPN1_Manual en_R4 Use the same process to create an Industrial Ethernet for PROFINET as a new object Double click the Hardware entry to start the hardware configura...

Page 37: ...upply PS 307 2A in the SIMATIC 300 PS 300 PS 307 2A catalogue to position 1 in the rack Drag CPU 317F 2 PN DP in the SIMATIC 300 CPU 300 CPU 317F 2 PN DP 6ES7 317 2FK13 0AB0 V2 6 catalogue to position...

Page 38: ...re now complete In the next step the GSDML file for the measurement system must be installed This is copied into the appropriate installation folder of the SIMATIC Managers with the associated bitmap...

Page 39: ...e rack or slot by right clicking the position Protection class 1 and a password must be planned for the CPU in the Protection tab The Operation field is not relevant for safety operation In the sub en...

Page 40: ...n_R4 Subnet mask of the PLC Subnet Ethernet Add PROFINET IO System Right click the entry PN IO and then select Insert PROFINET IO System Connect the measurement system AMPN H 41 from the catalogue to...

Page 41: ...m is connected to the master system the device name must be entered in the Properties window in the General tab and the check box Assign IP address through IO Controller must be marked Assign device n...

Page 42: ...p and connected to the network should be visible in the list after pressing the Update button A few seconds after pressing the Assign name button the list will be updated and the new device name will...

Page 43: ...mode according to SIL3 AK5 6 must be planned for the project for the digital output assembly Confirm the following window by pressing Close In the Parameter tab in the Parameter Assembly parameters Su...

Page 44: ...15 4 16 and 5 17 the check under the entry Activated must be removed for each channel In the supply group 2Vs 4Vs sub folder for all channels 6 18 7 19 8 20 9 21 10 22 and 11 23 the check under the e...

Page 45: ...by pressing OK 7 3 Configuration Setting the iParameters The iParameters can be set by marking the symbol for the measurement system Double click on the slot entry AMPN H 41 E A Select the Parameter t...

Page 46: ...O Safety Select the PROFIsafe tab NOTE The F_Dest_Add entry and setting for the SPN address switch must match The value for the parameter F_iPar_CRC is determined from the set parameter data set for...

Page 47: ...embly The HW Config can now be closed 7 4 Setting the missing F modules The previously automatically created modules are available for viewing in the SIMATIC Man ager project folder under AMPN41 PROFI...

Page 48: ...ogram is continued F runtime group For ease of use the security program consists of an F runtime group The F runtime group is a logical construct from multiple associated F modules formed internally b...

Page 49: ...SPN1_Manual en_R4 49 Generating the functions F FCs Then the required functions FC1 and FC2 are generated The functions are inserted by right clicking in the project window Insert new object Function...

Page 50: ...the object name entry OB35 in the project window The instruction CALL FC1 must be entered in the window KOP AWL FUP which opens Then save the entry and close the window again The variable ACK_REI of...

Page 51: ..._R4 51 An And box must be inserted from the symbol bar and the second entry must be assigned the Reset symbol Two assignments are inserted from the symbol bar one assignment is assigned to the variabl...

Page 52: ...utput of the And box via a branch Save the programming and close the window Determine the run time group using the function FC1 In the field Max cycle time of the F run time group in ms enter the valu...

Page 53: ...rity program If the translation is successful 0 warnings will be displayed The windows can then be closed Now all required modules are displayed in the project window 7 6 Load security program After t...

Page 54: ...te value 0 is used when passivating in the safety related channel in the module AMPN H 41 E A safety in the following cases instead of the cyclically output values This status is reported via the F Pe...

Page 55: ...gram read write Default value 0 ACK_NEC BOOL 1 Acknowledgement for Operator acknowledgement required for F periphery errors read write Default value 1 ACK_REI BOOL 1 Acknowledgement for Operator ackno...

Page 56: ...measurement system the measurement system is passivated For an operator acknowledgement of the measurement system after correcting the error a posi tive flank is required on the variable ACK_REI of t...

Page 57: ...fe Specification from V1 20 or documentation on the failsafe DP Normslave IO Normdevice DIAG The variable DIAG is used to provide non failsafe 1 byte information regarding errors that have occurred fo...

Page 58: ...tablish communication between the F CPU and measurement system than the monitoring time set for the F periphery in HW Config in the Object properties dialogue then there will be no automatic operator...

Page 59: ...ry DB DB1638 Even if all the pre conditions are fulfilled from the standpoint of the F Host the preset function is only executed if the measurement sys tem s shaft is stopped A certain amount of flank...

Page 60: ...purpose to Measurement system ready for operation red A safety relevant error was found the meas urement system was transferred to a failsafe state and outputs its passivated data To restart operation...

Page 61: ...ulty Supply voltage OFF ON If the error persists after these measures the measurement system must be re placed Bus Status LED Cause Corrective action off No errors Flashing red 0 5 Hz F configuration...

Page 62: ...cific diagnostic alarms that can be identified by the UserStructureIdentifier 0x5555 A 4 byte error code UserData Fol lows this ID This reports and stores the first error which occurs then displays it...

Page 63: ...the preset function and during start up A Return of submodule alarm is transmitted when switching back to the status GOOD If there is a diagnostic alarm the status is likewise set to BAD but can only...

Page 64: ...stored uniformly in the IO device according to a type plate The I M record can be read out via an acyclic reading order The record index is 0xAFF0 the reading order is transmitted to module 1 submodu...

Page 65: ...nnel process determines the speed in a two channel process and transmits secure data to the PROFINET IO in the PROFIsafe protocol The USL switches the PROFIsafe channel to error status if a channel co...

Page 66: ...nostics in the master channel do not detect an error process data will continue to be output This data however is not secure in the sense of a security standard Required security reviews measures Meas...

Page 67: ...ore in a dry and dust free location In case of long storage times 6 months we recommend packaging the devices in protective packaging with desiccants 13 5 Returning equipment repair goodwill warranty...

Page 68: ...UO SPN 1 Operating and configuration manual 68 UO SPN1_Manual en_R4 14 Documents 14 1 Dimensional drawing...

Page 69: ...UO SPN 1 Operating and configuration manual UO SPN1_Manual en_R4 69 14 2 Wiring diagram...

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