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Inkrementaler Hohlwellen Drehgeber FGH 40

 

 

 

 

FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc 

 

 

2.3

 

Non- intended use 

 

Do not use the device in potentially explosive areas. 

 

The device must not be subjected to mechanical loads in addition to its own weight and 
unavoidable vibration and shock loads that arise during normal operations. 
Examples for non-permitted mechanical loads (incomplete list): 

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Fastening transport or lifting tackle to the device, for example a crane hook to lift a motor. 

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Fastening packaging components to the device, for example ratchet straps, tarpaulins etc. 

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Using the device as a step, for example by people to climb onto a motor. 

2.4

 

Personnel 

Installation and commissioning as well as disassembly routines must be carried out by skilled technical staff only. 

2.5

 

Personal protective equipment 

Wear  personal  protective  equipment  such  as  safety  shoes  and  safety  clothing  to  minimise  risks  to 
health and safety when carrying out work such as installation, disassembly or commissioning. Adhere 
to all applicable statutory regulations as well as the rules and standards determined by the owner. 

2.6

 

Special dangers 

Residual risks that have been determined based on a risk assessment are cited below. 

2.6.1

 

Electrical current 

 

DANGER! 

Life-threatening danger due to electrical shock! 
There  is  an  imminent  life-threatening  hazard  if  live  parts  are  touched.  Damage  to 
insulation or to specific components can pose a life-threatening hazard. 
Therefore: 
Immediately  switch  off  the  device  and  have  it  repaired  if  there  is  damage  to  the 
insulation of the power supply. 
De-energize the electrical equipment and ensure that all components are connected for 
all tasks on the electrical equipment. 
Keep moisture away from live parts. Moisture can cause short circuits. 

2.6.2

 

Rotating shaft / Hot surfaces 

 

WARNING! 

Danger of injury due to rotating shafts and hot surfaces! 
Touching rotating shafts can cause serious injuries. 
Therefore: 
Do not reach into moving parts/shafts or handle moving parts/shafts during operation. 
Close to protect from injury all access openings in flanges with the corresponding plug 
screw, and provided you exposed rotating components with protective covers. 
Do not open covers during operation. Prior to opening the covers ensure that all parts 
have come to a standstill. 
The encoder can become hot during prolonged use. 
In case of contact risk of burns is existing. 

2.6.3

 

Safeguarding against restart 

 

DANGER! 

Life-threatening danger if restarted without authorization! 
When  correcting  faults  there  is  danger  of  the  power  supply  being  switched  on  without 
authorization. 
This poses a life-threatening hazard for persons in the danger zone. 
Therefore: 
Prior  to  starting  work,  switch  off  the  system  and  safeguard  it  from  being  switched  on 
again. 

 

Summary of Contents for FGH 40 Series

Page 1: ...tructions FGH40_MANUAL en_R10 2018 10 31 ID74492 doc ID 74492 Operating and Assembly Instructions Incremental Hollow Shaft Encoder FGH 40 Read the Operating and Assembly Instructions prior to assembly...

Page 2: ...Siemensstra e 7 35394 Giessen Germany Phone 49 641 7969 0 Fax 49 641 73645 Internet www huebner giessen com E Mail info huebner giessen com The manual has been drawn up with the utmost care and attent...

Page 3: ...t Hot surfaces 7 2 6 3 Safeguarding against restart 7 3 Technical Data 8 3 1 Type plates 8 3 2 Electrical and mechanical data 9 3 2 1 For pulse rates square wave pulses 9 3 2 2 Output signals Sine Cos...

Page 4: ...n and start up 21 5 7 1 Preparing cables 21 5 7 2 Electrical connection 21 6 Faults 23 6 1 Faults table 23 7 Inspections 24 7 1 Safety instructions 24 7 2 Maintenance information 24 7 3 Inspection sch...

Page 5: ...the hazard The warnings must be strictly heeded you must act prudently to prevent accidents personal injury and property damage WARNING Indicates a possibly dangerous situation that can result in deat...

Page 6: ...will be prosecuted 1 6 Guarantee terms The guarantee terms are provided in the manufacturer s terms and conditions 1 7 Customer service For technical information personnel is available that can be co...

Page 7: ...rical shock There is an imminent life threatening hazard if live parts are touched Damage to insulation or to specific components can pose a life threatening hazard Therefore Immediately switch off th...

Page 8: ...with 1 terminal box Encoders with 2 terminal boxes redundant version Encoder with integrated option S Encoder with 2 sinusoidal signals Type plates are located on the outside of the housing and conta...

Page 9: ...rent limited short circuit proof push pull line driver with integrated impedance adaptation for 30 to 140 lines Pulse height HTL approx as supply voltage output saturation voltage 0 4 V at IL 30 mA Ou...

Page 10: ...on data Supply voltage 5 V 30 V DC No load current Approx 120 mA at 5 V approx 50 mA at 24 V Max frequency 200 kHz higher max frequency on request Output signals 2 sinusoidal signals A and B each with...

Page 11: ...l for special applications e g wet areas in rolling mills 2000 rpm 2000 rpm approx 1175 gcm approx 30 Ncm with isolated bearings hybrid bearings Encoder temperature range Standard 0 C 70 C Special tem...

Page 12: ...and 90 channels additional standstill recognition Option B3 Rotation dependent output signals This option supports counter cards with separate UP DOWN pulse inputs Basic channel signals are issued at...

Page 13: ...74492 doc 13 Signal outputs for output signals sine cosine Basic channel 0 A and pulse channel 90 B Reference pulse N mechanically defined one square wave pulse per revolution with inverted signal Eac...

Page 14: ...ole EMC industrial plug KK 2 terminal boxes i e redundant version or with option S further combined connections available Pulses per revolution Basic signal output Basic channel 0 A Pulse channel 90 B...

Page 15: ...ns radial design K Terminal box R Burndy plug C Connection cable S 15 pole EMC industrial plug KK 2 terminal boxes i e redundant version Resolution 1024 signal periodes per revolution Output signals 2...

Page 16: ...Inform the forwarder directly on receipt of the goods about existing transport damages prepare pictures for evidence 4 3 Packaging disposal The packaging is not taken back and must be disposed of in...

Page 17: ...the signal frequency the length of the signal cable and the place of installation please refer to Chapter 3 2 Degree of protection To fulfil degree of protection requirements the diameter of the conn...

Page 18: ...ft type FGH 40 1 Mount adapter shaft 1 and align using dial gauge NOTES The maximum radial run out of the adapter shaft is 0 05 mm If necessary use the ball thrust adjustment screw to align the adapte...

Page 19: ...th several hexagon head socket cap screws of different lengths To select the suitable hexagon head socket cap screw please refer to the dimensioning drawings in Chapter 10 The hexagon head socket cap...

Page 20: ...6 2 Dismantling hollow shaft type FGH 40 Disconnect all electrical cable prior to beginning any work To dismantling the encoder follow the instructions given in Chapter 5 5 in the reverse order NOTES...

Page 21: ...round contact is made with the bare cable shielding to ensure a good shield connection This type fo shield connection should be preferred Alternatively if equipotential boning currents are anticipated...

Page 22: ...signal outputs as this will destroy the device 7 Applicable to alternative shield connection only fit cable lug to cable shield and connect to the shield terminal please refer to the connection diagra...

Page 23: ...t signals Supply voltage not connected Connect supply voltage Connection cable reversed Wire correctly Output signals subject to interference Unsuitable cable Use data cable with conductors arranged a...

Page 24: ...nnection terminals are securely seated Following approx 16 000 20 000 hours of operation higher levels of continuous load Check deep groove ball bearings are running smoothly and listen for running no...

Page 25: ...GH40_MANUAL en_R10 2018 10 31 ID74492 doc 25 10 Dimension drawings Further dimension drawings on our website or on request 10 1 Construction type hollow shaft FGH 40 K 20 P Gew Hollow Shaft 20 length...

Page 26: ...Incremental Hollow Shaft Encoder FGH 40 26 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc FGH 40 KK 20 P Gew Hollow Shaft 20 length of customer shaft max 83 mm HM 09 M 102531...

Page 27: ...Inkrementaler Hohlwellen Drehgeber FGH 40 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc 27 FGH 40 KK 20 P Gew Option S Redundant version or with integrated option S HM 10 M 103037...

Page 28: ...Incremental Hollow Shaft Encoder FGH 40 28 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc FGH 40 K Assembly with torque bracket HM 09 M 102203...

Page 29: ...Inkrementaler Hohlwellen Drehgeber FGH 40 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc 29 FGH 40 K Assembly with torque bracket HM 10 M 101771...

Page 30: ...Incremental Hollow Shaft Encoder FGH 40 30 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc FGH 40 L LL additional dimension drawing electric connection implementation FGH 40 L LL fiber optic...

Page 31: ...nkrementaler Hohlwellen Drehgeber FGH 40 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc 31 FGH 40 S SS additional dimension drawing electric connection implementation FG 40 S SS 15 pole EMC HM 12 M 105755...

Page 32: ...the housing of the encoder by the cable gland Alternatively the shield of the signal cable can be connected to K11 via a capacitor 10nF 500V to the housing of the encoder FGH 40 Standard Terminal box...

Page 33: ...Crimping tool Burndy No MR 8 GE 5 FGH 40 Standard Burndy plug Connection cable 6x2x0 56 twin standard shielded Type HE 2LVCC CY AWG 20b acc to VDE 0881 Cross section 0 56 mm Temperature 20 C to 105 C...

Page 34: ...f the cable can be connected to K13 via a capacitor 10nF 500V to the housing of the encoder Alternative Shielding FGH 40 Option F2 Terminal box 10 pole printed circuit spring terminal block type Phoen...

Page 35: ...f the cable can be connected to K13 via a capacitor 10nF 500V to the housing of the encoder Alternative Shielding FGH 40 Option B2 Terminal box 10 pole printed circuit spring terminal block type Phoen...

Page 36: ...Incremental Hollow Shaft Encoder FGH 40 36 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc FGH 40 Connection sheme PN 109 470 Terminal box...

Page 37: ...Inkrementaler Hohlwellen Drehgeber FGH 40 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc 37 FGH 40 Connection sheme PN 109 415 EMC industrial plug FGH 40 Connection sheme 649 Option S Burndy plug...

Page 38: ...Incremental Hollow Shaft Encoder FGH 40 38 FGH40_MANUAL en_R10 2018 10 31 ID74492 doc FGH 40 Connection sheme PN 148 400a Sinue Cosine Output...

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