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SmartLi 3.0 Quick Guide (Short-Term Backup Power)

04

Installing Output Power Cables

Preparing Power Cables

1. Remove the cable glands and sealing plugs based on site requirements.

2. Cut cables and crimp terminals.

a. Measure the cable length and mark the position where a cable needs to be 

cut and the direction of the DT terminal. (Ensure that the installation surface 
of the DT terminal is parallel to the copper bar.)

b. Remove certain gland sealing plugs. Route the cable through the gland nut and 

sealing plugs.

Mark the DT
terminal direction.

Mark the cable
cutting position.

Gland 
Model

Sealing Plug to Be Removed

Supported Cable Diameter 
(Including the Insulation 
Layer, Unit: mm)

Recommended 
Cable Size 
(Unit: mm

2

)

M63 
(18–44)

Innermost layer (white)

18–24

150

Innermost layer (white), second-
to-last layer (red)

24–30

185, 240

Innermost layer (white), second-
to-last layer (red), and third-to-
last layer (orange)

30–37

-

M50 
(16–38)

Innermost layer (white)

16–20

-

Innermost layer (white), second-
to-last layer (red)

20–26

150

Innermost layer (white), second-
to-last layer (red), and third-to-
last layer (orange)

26–32

185

The single-core 90

°

C-resistant  flexible copper cable is used as an example in the table to 

illustrate which sealing plugs need to be removed. The sealing plugs to be removed depend 
on the actual cable diameter (including the insulation layer). Remove sealing plugs only 
when necessary. Otherwise, the sealing performance will be affected.

c. Strip the cable and crimp the DT terminal.

Marked DT terminal 
direction

Marked cable cutting 
position

1. Set the switch based on the actual load.

Installing Output Power Cables

250 kW < Load of a 
single battery 
cabinet ≤ 300 kW

200 kW < Load of a 
single battery 
cabinet ≤ 250 kW

Load of a single battery 
cabinet ≤ 200 kW

2. Install power cables.

UPS Without a Neutral Wire

UPS With a 

Neutral Wire

Connect cables correctly 
to avoid battery short 
circuits and sparks.

Nut

Terminal

Spring 

washer
Bolt

Flat 
washer

Nut

Terminal

Spring 

washer

Bolt

Flat 

washer

Nut

Terminal

Spring 
washer

Bolt

Flat washer

Nut

Terminal

Spring 

washer

Bolt

Flat 

washer

3. Reinstall the sealing plugs. (The sealing plugs must be completely inserted into the gland 

to facilitate the reinstallation  of the gland nut.)

4. Reinstall the gland nut with a torque of 10 N·m (M50) or 12 N·m (M63).

Connecting Communications Cables

When reinstalling the communications cable box, prevent the cable box 
from pressing the cables.

RS485 cables and FE cables must be shielded cables.

If more than eight SmartLi cabinets are connected in parallel, a maximum 
of four 15 m parallel communications cables are supported.

Communications cable route

Master SmartLi cabinet 

(with an LCD)

Slave SmartLi cabinet 

(without an LCD)

Connecting Communications Cables

(UPS Communication Involved, Using Three Parallel Cabinets as an Example)

Connecting Communications Cables

(UPS Communication Not Involved, Using Three Parallel Cabinets as an Example)

2

210 kW < Load of a 
single battery 
cabinet ≤ 250 kW

170 kW < Load of a 
single battery 
cabinet ≤ 210 kW

Load of a single battery 
cabinet ≤ 170 kW

7+7, 7+0,  8+8, and 8+0 Scenarios

6+6 and 6+0 Scenarios

Summary of Contents for SmartLi-512V-162Ah-F

Page 1: ...ncluding the Insulation Layer Unit mm Recommended Cable Size Unit mm2 M40 10 32 Innermost layer white 10 16 Innermost layer white second to last layer red 16 22 70 95 120 The single core 90 C resistant flexible copper cable is used as an example in the table to illustrate which sealing plugs need to be removed The sealing plugs to be removed depend on the actual cable diameter including the insula...

Page 2: ...nd crimp the DT terminal Marked DT terminal direction Marked cable cutting position 1 Set the switch based on the actual load Installing Output Power Cables 250 kW Load of a single battery cabinet 300 kW 200 kW Load of a single battery cabinet 250 kW Load of a single battery cabinet 200 kW 2 Install power cables UPS Without a Neutral Wire UPS With a Neutral Wire Connect cables correctly to avoid b...

Page 3: ...battery strings and the cabinet It is recommended that you use the DC voltage mode of a multimeter to measure the voltage between the battery tray and the positive and negative terminals of each battery string respectively If the readings are less than 6 V DC the insulation is good Otherwise contact technical support engineers 8 Attach PP sheets to the notches of the battery modules on the top lay...

Page 4: ...easures for example using a dust cover plastic film or fabric cloth to prevent battery condensation or dust corrosion Remove the protective material when batteries need to be used The BCB off alarm the red indicator is steady on is displayed on the SmartLi LCD No action is required After the battery circuit breaker is switched on the alarm will be automatically cleared The green indicator blinks i...

Page 5: ...when the discharge current is 0 1C 0 3C 0 5C or 1 0C respectively 1 8 Dis cur 0 3C EOD V cell 1 8 Dis cur 0 5C EOD V cell 1 75 Dis cur 1 0C EOD V cell 1 75 If a third party UPS is connected and the EOD is not distinguished by rate set this parameter to 1 8 V cell If a third party UPS is connected set this parameter to the maximum value If the UPS from the Company is connected set Batt charging cap...

Page 6: ... Number of lead acid batteries supported is 252 42 x 12 2 252 in the 7 7 7 0 scenario 8 8 8 0 scenario 276 8 8 8 0 scenario 276 300 7 7 7 0 scenario 252 7 7 7 0 scenario 240 270 6 6 6 0 scenario 204 6 6 6 0 scenario 192 234 Battery cabinet quantity Specifies the number of battery cabinets connected in parallel Currently a maximum of 10 lithium battery cabinets can be connected in parallel 1 1 10 A...

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