Huawei PowerCube 5000 Installation Manual Download

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PowerCube 5000 (SUN2000-150KTL-S0)
Installation Guide

About This Document

Issue 03 (2020-04-10)

About This Document

Purpose

This document describes how to install cabinets, boards, modules, and cables and provides
hardware installation checklists for reference.

The figures provided in this document are for reference only.

Intended Audience

This document is intended for:



Hardware installation engineers



Installation and commissioning engineers



Field maintenance engineers



System maintenance engineers



Sales engineers

Symbol Conventions

The symbols that may be found in this document are defined as follows.

Symbol

Description

Indicates a hazard with a high level of risk which, if not
avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if
not avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.

NOTICE is used to address practices not related to
personal injury.

Summary of Contents for PowerCube 5000

Page 1: ...PowerCube 5000 SUN2000 150KTL S0 V100R003C00 Installation Guide Issue 03 Date 2020 04 10 HUAWEI TECHNOLOGIES CO LTD ...

Page 2: ...tomer All or part of the products services and features described in this document may not be within the purchase scope or the usage scope Unless otherwise specified in the contract all statements information and recommendations in this document are provided AS IS without warranties guarantees or representations of any kind either express or implied The information in this document is subject to c...

Page 3: ...ers System maintenance engineers Sales engineers Symbol Conventions The symbols that may be found in this document are defined as follows Symbol Description Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury Indicates a hazard with a low ...

Page 4: ...s information not related to personal injury equipment damage and environment deterioration Change History Changes between document issues are cumulative The latest document issue contains all the changes made in earlier issues Issue 03 2020 04 10 Optimized the How Do I Prepare the WebUI Operating Environment section Issue 02 2018 12 07 Updated Setting Parameters MDU Issue 01 2018 01 18 This issue...

Page 5: ...imensions 16 2 4 Unpacking and Acceptance 17 2 5 Requirements for Laying Out Cables 18 3 Installing the Cabinet 21 3 1 Installing the SUN2000 150KTL S0 21 3 2 Installing an Isolation Transformer 27 3 3 Installing a Cabinet Ground Cable 31 4 Installing Components 33 4 1 Reference for Component Installation Positions 33 4 2 Installing a BPS 34 4 3 Installing an HSU 34 4 4 Installing an NIM01C3 35 4 ...

Page 6: ... the Isolation Transformer 65 8 Installation Verification 67 9 Power on and Commissioning 69 9 1 Power on and Method 69 9 1 1 Connecting the Battery Supply 69 9 1 2 Connecting the PV Power Supply 72 9 1 3 Connecting the Temporary DG Power Supply 72 9 2 Setting Parameters MDU 72 9 3 Connecting the Load Power Supply 78 9 4 WebUI 80 9 4 1 Connecting a Communications Cable 80 9 4 2 Setting Parameters ...

Page 7: ...ting or maintaining the equipment The safety instructions in this document are only supplements to local laws and regulations Huawei will not be liable for any consequences of the following circumstances Operation beyond the conditions specified in this document Installation or use in environments which are not specified in relevant international or national standards Unauthorized modifications to...

Page 8: ...tor surface or terminal measure the contact point voltage and ensure that there is no risk of electric shock After installing the equipment remove idle packing materials such as cartons foam plastics and cable ties from the equipment area In the case of a fire immediately leave the building or the equipment area and turn on the fire alarm bell or make an emergency call Do not enter the building on...

Page 9: ...ratches cannot be exposed to an outdoor environment for a long period of time Before operations ensure that the equipment is firmly secured to the floor or other solid objects such as a wall or an installation rack Do not use water to clean electrical components inside or outside of a cabinet Do not change the structure or installation sequence of equipment without permission Do not touch a runnin...

Page 10: ...ear of the sources and degree of various potential hazards in equipment installation operation maintenance Trained personnel personnel who are technically trained have required experience are aware of possible hazards on themselves in certain operations and are able to take protective measures to minimize the hazards on themselves and other people Operators operation personnel who may come in cont...

Page 11: ...ensure that a distance of at least 30 mm exists between the cables and heat generating components or areas This prevents damage to the insulation layer of the cables Do not route cables behind the air intake and exhaust vents of the equipment Ensure that cables meet the VW 1 flame spread rating requirements Bind cables of the same type together When routing cables of different types ensure that th...

Page 12: ... Requirements To prevent fire due to high temperature ensure that the ventilation vents or heat dissipation system are not blocked when the equipment is running Install the equipment in an area far away from liquids Do not install it under areas prone to condensation such as under water pipes and air exhaust vents or areas prone to water leakage such as air conditioner vents ventilation vents or f...

Page 13: ...irrelevant personnel Carry the operation machinery and tools properly to prevent them from falling off and causing injuries Personnel involving working at heights are not allowed to throw objects from the height to the ground or vice versa Objects should be transported by tough slings hanging baskets highline trolleys or cranes Ensure that guard rails and warning signs are set at the edges and ope...

Page 14: ...intact and confirm its load bearing capacity Do not overload it Ensure that the ladder is securely positioned The recommended angle for a ladder against the floor is 75 degrees as shown in the following figure An angle rule can be used to measure the angle Ensure that the wider end of the ladder is at the bottom or protective measures have been taken at the bottom to prevent the ladder from slidin...

Page 15: ... unstable or heavy objects on the cabinet Be cautious to avoid injury when moving heavy objects When moving the equipment by hand wear protective gloves to prevent injuries Move or lift the equipment by holding its handles or lower edges Do not hold the handles of modules such as power supply units fans and boards that are installed in the equipment because they cannot support the weight of the eq...

Page 16: ... immediately with clean water and go to the hospital for medical treatment Use dedicated insulated tools Move batteries in the required direction Do not place a battery upside down or tilt it Keep the battery loop disconnected during installation and maintenance Use batteries of specified models Using batteries of other models may damage the batteries Dispose of waste batteries in accordance with ...

Page 17: ...nsealed lead acid batteries To prevent fire or corrosion ensure that flammable gas such as hydrogen is properly exhausted for lead acid batteries Lead acid batteries emit flammable gas when used Ensure that batteries are kept in a well ventilated area and take preventive measures against fire Battery Leakage Battery overheating causes deformation damage and electrolyte spillage When the electrolyt...

Page 18: ...by the manufacturer When handling a lithium battery do not place it upside down tilt it or bump it with other objects Keep the lithium battery loop disconnected during installation and maintenance Do not charge a battery when the ambient temperature is below the lower limit of the operating temperature charging is forbidden at 0 C Low temperature charging may cause crystallization which will resul...

Page 19: ...Installation Guide 2 Installation Preparations Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 13 2 Installation Preparations 2 1 Tools This section lists the tools and instruments that you need to prepare for the installation ...

Page 20: ...allation Preparations Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 14 Figure 2 1 Tools 2 2 Preparing Cables The cross sectional area of a power cable depends on the current that will flow through the cable and the voltage drop allowed for the cable ...

Page 21: ...able Battery 500 A 35 mm2 95 mm2 AC input power cable Live wire 300 A 120 mm2 185 mm2 Neutral wire 300 A 120 mm2 185 mm2 PE Line N A 50 mm2 120 mm2 AC output power cable Live wire 300 A 120 mm2 185 mm2 Neutral wire 300 A 120 mm2 185 mm2 PE Line N A 50 mm2 120 mm2 Battery cable 160 A 250 A Battery circuit breaker capacity 35 mm2 95 mm2 NOTE The data listed in the table is the cable sizes applicable...

Page 22: ...00 SUN2000 150KTL S0 Installation Guide 2 Installation Preparations Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 16 2 3 Cabinet Installation Dimensions Figure 2 2 Installation dimensions Single SUN2000 ...

Page 23: ...lation Guide 2 Installation Preparations Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 17 Figure 2 3 Installation dimensions Parallel System 2 4 Unpacking and Acceptance Context When transporting carrying and installing equipment ...

Page 24: ...severely damaged or water intrudes into the packing case Find the cause and contact the local Huawei office Step 3 Check the number and types of devices in each packing case against the packing list If Then The number and types of devices are consistent with that on the packing list Sign on the Packing List with the customer Any device is missing damaged or of a wrong type Contact the local Huawei...

Page 25: ...insulation materials should be added between cables and heat sources Sufficient slack about 0 1 m recommended should be provided in cables at turns or the position close to a device facilitating cable and device maintenance Indoor Cable Layout Requirements Cables are routed indoors through feeder windows Trap the cable part outside the feeder window according to requirements for the minimum bendin...

Page 26: ...traightly routed and not twisted or winded Ground Cable Routing Requirements Ground cables in a base station should be connected to the same ground bar Ground cables must not be routed in from the overhead They must be routed underground or indoors Both ends of the external conductor of a coaxial cable and the shield layer of a shielded cable should have good electrical contact with the metal shel...

Page 27: ...yright Huawei Technologies Co Ltd 21 3 Installing the Cabinet 3 1 Installing the SUN2000 150KTL S0 Procedure Step 1 Unpack the cabinet Step 2 Mark the position of the cabinet based on the delivered marking off template Figure 3 1 Marking mounting holes Step 3 Drill holes and install expansion sleeves ...

Page 28: ...en the expansion bolt and vertically insert it into the hole Knock the expansion bolt using a rubber mallet until the expansion sleeve is fully inserted into the hole 3 Partially tighten the expansion bolt 4 Remove the expansion bolt spring washer and flat washer Figure 3 2 Drilling a hole and installing an expansion sleeve 1 M12 bolt 2 Spring washer 3 Flat washer 4 Expansion sleeve 5 Expansion nu...

Page 29: ...lation Guide 3 Installing the Cabinet Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 23 Figure 3 3 Removing the rear panel Step 5 Optional Install the cabinet mount Figure 3 4 Installing the cabinet mount Step 6 Install the cabinet ...

Page 30: ...he cabinet Step 7 Install a Parallel System 1 Install the UPSs in a parallel system using the single UPS installation methods 2 Unscrew the connecting kits at the front and rear of the cabinet align them with the reserved holes that can connect the two SUN2000s and then use screws to tighten the connecting kits to the cabinet according to the following figures ...

Page 31: ...tallation Guide 3 Installing the Cabinet Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 25 Figure 3 6 Installing connecting kits Step 8 Install the waterproof panel on the top of the cabinet 1 Remove the waterproof panel bracket ...

Page 32: ...the Cabinet Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 26 Figure 3 7 Removing the waterproof panel bracket 2 Install the waterproof panel bracket on the top of the cabinet Figure 3 8 Installing the waterproof panel bracket 3 Install the waterproof panel ...

Page 33: ...p 2 Mark the position of the cabinet based on the delivered marking off template Step 3 Remove the blocking piece on the mounting hole of the isolation transformer base Step 4 Drill holes and install expansion sleeves 1 Drill a hole into the concrete floor using a hammer drill The hole depth should range from 52 mm to 60 mm 2 Slightly tighten the expansion bolt and vertically insert it into the ho...

Page 34: ...0 Copyright Huawei Technologies Co Ltd 28 4 Remove the expansion bolt spring washer and flat washer Figure 3 10 Drilling a hole and installing an expansion sleeve 1 M12 bolt 2 Spring washer 3 Flat washer 4 Expansion sleeve 5 Expansion nut 6 Concrete floor Step 5 Install the isolation transformer ...

Page 35: ...ormer The connecting plates between the isolation transformer and the SUN2000 are installed in the same way as those between two SUN2000s Step 6 Install the waterproof panel on the top of the isolation transformer 1 Remove the waterproof panel bracket Figure 3 12 Removing the waterproof panel bracket 2 Install the waterproof panel bracket on the top of the isolation transformer ...

Page 36: ... 5000 SUN2000 150KTL S0 Installation Guide 3 Installing the Cabinet Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 30 Figure 3 13 Installing the waterproof panel bracket 3 Install the waterproof panel ...

Page 37: ...e waterproof panel End 3 3 Installing a Cabinet Ground Cable Procedure Step 1 Prepare a cable of suitable length and install an OT terminal on both ends of the cable Step 2 Route the ground cable and connect it to the ground bar Ensure that the ground cable is installed securely If devices are not properly grounded damage to devices or personal injury may occur ...

Page 38: ...on Guide 3 Installing the Cabinet Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 32 Figure 3 15 Installing the ground cable single SUN2000 1 Site ground bar Figure 3 16 Installing the ground cable Parallel System 1 Site ground bar End ...

Page 39: ...Installation Guide 4 Installing Components Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 33 4 Installing Components 4 1 Reference for Component Installation Positions Figure 4 1 Reference for component installation positions ...

Page 40: ...Installing a BPS Procedure Step 1 Unlock the positioning lock on the BPS Step 2 Install the BPS on the guide rails Step 3 Lock the positioning lock on the BPS Figure 4 2 Installing a BPS End 4 3 Installing an HSU Procedure Step 1 Unlock the positioning lock on the HSU Step 2 Install the HSU on the guide rails Step 3 Lock the positioning lock on the HSU ...

Page 41: ... NIM01C3 Prerequisites If the site requires an NIM01C3 perform the following steps to install it Wear ESD gloves during installation Procedure Step 1 Remove the filler panel from the slot for installing the NIM01C3 Step 2 Gently insert the NIM01C3 into the slot along the guide rails Step 3 Push the handle leftwards and tighten the screws The NIM01C3 must be installed in the upper slot ...

Page 42: ...t on an ESD wrist strap or a pair of ESD gloves Step 2 Install the GIM01C 1 Unscrew the filler panel and gently remove it from the slot 2 Open the ejector lever on the GIM01C put the GIM01C at the entry of the slot and gently push it in place 3 Close the ejector lever 4 Tighten the captive screws at both ends of the GIM01C panel to a torque of 0 6 N m The GIM01C must be installed in the slot under...

Page 43: ... higher than the battery rack between the iBOX and iBAT At least one side should be visible between the iBOX and the battery rack Before attaching the iBOX fastener ensure that the installation surface is smooth and dustless It is recommended that the iBOX be installed more than 1 m above the floor Signals will be weak if it is installed at a lower position To avoid signal shielding do not install...

Page 44: ...yright Huawei Technologies Co Ltd 38 Figure 4 6 Installing an iBOX 1 Fastener Step 4 Optional If multiple iBOXs are required install the other iBOXs in the same way End 4 7 Installing a Smart ETH Gateway Procedure Step 1 Clamp the smart ETH gateway to the mounting bracket at the bottom of the cabinet ...

Page 45: ... Copyright Huawei Technologies Co Ltd 39 Figure 4 7 Installing a smart ETH gateway Step 2 Connect a ground cable to the smart ETH gateway 1 Connect one end of the cable to the ground screw on the smart ETH gateway 2 Connect the other end to the ground screw in the lower left corner of the cabinet ...

Page 46: ...nstalling Components Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 40 Figure 4 8 Connecting a ground cable to the smart ETH gateway Step 3 Connect power cables to the smart ETH gateway Figure 4 9 Connect power cables to the smart ETH gateway End ...

Page 47: ...ulated handles otherwise batteries may be burnt out and personal injury may occur During battery operations wear goggles rubber gloves and protective clothes Remove conductive articles such as watches bracelets and rings If battery acid gets in the eyes rinse with cold water for more than 15 minutes and seek medical advice immediately If battery acid contacts skin or clothing wash with soap and wa...

Page 48: ...ircuited and damaged During battery installation never reversely connect positive and negative battery terminals Connect the negative battery cable first and then the positive battery cable Before connecting a battery cable remove the protective lids or protective covers from battery terminals and reinstall them after connecting the cable Secure battery cables to the torque specified in this chapt...

Page 49: ...installation surface is smooth and dustless If the BIM will not be used for a long period disconnect the BIM cables or remove the BIM to avoid power consumption which can affect the battery life Scenario 1 Installing on the Battery Top Step 1 Optional Remove the insulation cover from a battery Step 2 Connect the negative and positive cables of the BIM to the negative and positive terminals of the ...

Page 50: ...asher 3 Flat washer 4 OT terminal 5 Battery connecting piece The OT terminal must be installed on the battery connector Otherwise safety risks may occur Figure 6 2 Installing BIM cables battery 2 1 Bolt 2 Spring washer 3 OT terminal Step 3 Connect the other end of the cables to the pin port on the BIM Step 4 Strip the adhesive tape from the BIM fastener Step 5 Attach the BIM to the battery ...

Page 51: ...ng a BIM battery 2 Step 6 Optional Reinstall the insulation cover for the battery Step 7 Install other BIMs in the same way End Scenario 2 Installing on the Battery Side Step 1 Remove the insulation cover from a battery Step 2 Connect the negative and positive cables of the BIM to the negative and positive terminals of the battery respectively The battery appearance is for reference only ...

Page 52: ...asher 3 Flat washer 4 OT terminal 5 Battery connecting piece The OT terminal must be installed on the battery connector Otherwise safety risks may occur Figure 6 6 Installing BIM cables battery 2 1 Bolt 2 Spring washer 3 OT terminal Step 3 Connect the other end of the cables to the pin port on the BIM Step 4 Strip the adhesive tape from the BIM fastener Step 5 Attach the BIM to the battery ...

Page 53: ...talling a BIM Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 47 Figure 6 7 Installing a BIM battery 1 Figure 6 8 Installing a BIM battery 2 Step 6 Optional Reinstall the insulation cover for the battery Step 7 Install other BIMs in the same way End ...

Page 54: ...al cable is required perform the following steps to install it Procedure Step 1 Press the contact plate using a flat head screwdriver to flip the metal spring inside a dry contact Step 2 Connect a signal cable to the dry contact Step 3 Put away the screwdriver and check that the signal cable is securely connected to the dry contact Figure 7 1 Installing a dry contact signal cable 1 Contact plate 2...

Page 55: ...t on the SMU02S 2 Connect the other end to the network access device Figure 7 2 Installing a communications cable Step 2 Install a communications cable in a parallel scenario 1 Connect one end of the cable to the POE3 port of the smart ETH gateway 2 Connect the other end to the network access device Figure 7 3 Installing the communications cable 1 Smart ETH gateway Step 3 Cover a PVC corrugated pi...

Page 56: ...nto the 4G communications expansion board NIM01C3 should support GSM WCDMA and FDD standards or GSM TD SCDMA and TDD standards and have the PS data service function enabled Figure 7 4 SIM card slot 1 SIM card slot Step 2 Place the antenna outside the shelter Step 3 Connect the antenna to the ANT port on the NIM01C3 Before installing the antenna remove the plastic shell from the antenna installatio...

Page 57: ... Installing Cables Between Two SUN2000 150KTL S0 Cabinets Prerequisites If two SUN2000 150KTL S0 cabinets are deployed perform the following steps to install cables Procedure Step 1 Install communications cables between ECMs Figure 7 6 Installing communications cables between ECMs Step 2 Install a communications cable between ECC500Ss ...

Page 58: ...020 04 10 Copyright Huawei Technologies Co Ltd 52 Figure 7 7 Installing a communications cable between ECC500Ss Step 3 Install the EPO control cable 1 Remove the NC cable of EPO on the MUS01C in cabinet 1 Remove the EPO 1 and EPO 2 cables on the contacts of the emergency stop button ...

Page 59: ...de 7 Installing Cables Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 53 Figure 7 8 Remove the EPO cable in cabinet 1 2 Remove the 12V cable of EPO on the MUS01C in cabinet 2 Remove the EPO 2 cable on the contact of the emergency stop button ...

Page 60: ...ht Huawei Technologies Co Ltd 54 Figure 7 9 Remove the EPO cable in cabinet 2 3 Install auxiliary contacts at the bases on the rear of the emergency stop buttons in cabinets 1 and 2 Figure 7 10 Installing auxiliary contacts 4 Install the parallel EPO control cable based on the cable label and diagram ...

Page 61: ...allel EPO control cable After startup press the emergency stop buttons in cabinets 1 and 2 The two cabinets should stop End 7 4 Installing Cables Between the SUN2000 150KTL S0 and the Isolation Transformer Procedure Step 1 Install surge protection high temperature and overtemperature alarm signal cables between the SUN2000 150KTL S0 and the isolation transformer ...

Page 62: ... Co Ltd 56 Figure 7 12 Installing alarm cables for the isolation transformer In this example alarm cables are installed for an 80 kVA isolation transformer Step 2 Install AC power cables between the SUN2000 150KTL S0 and the isolation transformer The AC input neutral wire of the isolation transformer must not be grounded ...

Page 63: ...7 Installing Cables Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 57 Figure 7 13 InstallingAC power cables one SUN2000 150KTL S0 cabinet Figure 7 14 InstallingAC power cables two SUN2000 150KTL S0 cabinets and 400 kVA isolation transformer End ...

Page 64: ...td 58 7 5 Installing an iBOX and Cables Procedure Step 1 Install the iBOX power cable Figure 7 15 Installing the iBOX power cable 48 V Step 2 Install the iBOX communications cable Figure 7 16 Installing the iBOX communications cable Step 3 Optional Cascading cables should be installed if there are multiple iBOXs in the system ...

Page 65: ...e following table Table 7 1 DIP switch settings for iBOXs iBOX ADDR1 ADDR2 ADDR3 ADDR4 Address iBOX 1 OFF OFF OFF OFF 60 iBOX 2 ON OFF OFF OFF 61 iBOX 3 OFF ON OFF OFF 62 iBOX 4 ON ON OFF OFF 63 iBOX 5 OFF OFF ON OFF 64 iBOX 6 ON OFF ON OFF 65 iBOX 7 OFF ON ON OFF 66 iBOX 8 ON ON ON OFF 67 iBOX 9 OFF OFF OFF ON 68 iBOX 10 ON OFF OFF ON 69 iBOX 11 OFF ON OFF ON 70 iBOX 12 ON ON OFF ON 71 iBOX 13 OF...

Page 66: ...t DC input power cables between the solar junction box SJB and the cabinet 1 Prepare a cable of suitable length as required and install a cord end terminal or an OT terminal on both ends of the cable 2 Secure one end of the negative DC input power cable to the PV screw in the cabinet 3 Secure one end of the positive DC input power cable to the PV screw in the cabinet 4 Secure the other end of the ...

Page 67: ...alling Battery Input Power Cables Procedure Step 1 Switch all external battery circuit breakers to OFF Step 2 Prepare power cables 1 Prepare suitable length cables based on site requirements 2 Install an OT terminal on each end of the cables Step 3 Install the negative battery string cable at the BAT screw in the cabinet Step 4 Install the positive battery string cable at the BAT screw in the cabi...

Page 68: ...site requires a battery temperature sensor perform the following steps to install it Procedure Step 1 Install a battery temperature sensor in the middle position for the battery on the second layer count from the bottom up in the battery compartment and bind it using a cable tie as shown in the following figure Avoid direct exposure of a battery temperature sensor to sunlight or direct contact wit...

Page 69: ...or a battery temperature sensor End 7 9 Installing AC Input Power Cables Prerequisites AC input power cables need to be installed when a backup DG is available Ensure that the upstream AC input circuit breaker is OFF and attach labels such as No operations allowed Switch off all circuit breakers before installing power cables Procedure Step 1 Prepare a suitable length cable based on site requireme...

Page 70: ...llingAC input power cables single system 1 DG Figure 7 23 InstallingAC input power cables parallel system 1 DG In the parallel connection scenario the length and model of cables from cabinets to the DG must be the same Step 3 Cover a PVC corrugated pipe over the cable parts outside the cabinet and secure the PVC corrugated pipe to the cable hole End ...

Page 71: ...Cables for the Isolation Transformer Procedure Step 1 Secure one end of the AC output power cables to the neutral wire and live wire screws in the isolation transformer Step 2 Secure the other end of the AC output power cables to the corresponding AC output circuit breaker Figure 7 24 InstallingAC output power cables for the isolation transformer 1 Site ground bar ...

Page 72: ...0 Installation Guide 7 Installing Cables Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 66 A residual leakage protection device needs to be added to the AC device connected to the AC output of the isolation transformer End ...

Page 73: ...laced in accordance with the design drawing Yes No 2 The base is secured Yes No 3 All bolts especially the bolts used for electrical connections are fully tightened Flat washers and spring washers are all installed in correct sequence Yes No 4 The cabinet is clean free of dust and dirt Yes No 5 All labels are correct clear and complete Yes No Checking the Environment Table 8 2 Environment checklis...

Page 74: ...and ground cables are soldered or crimped securely Yes No 5 Bare cables and terminal handles are completely wrapped with heat shrink tubings Yes No 6 Flat washers and spring washers are securely installed for all OT terminals and all OT terminals are intact and properly connected Yes No Cable Checklist Table 8 4 Cable checklist No Check That Result 1 All cable joints are secured properly especiall...

Page 75: ... tools During operations do not contact two electric bodies that have different currents During commissioning check that the status of the related unit or component meets requirements before turning on any switch When you are performing operations and do not want others to operate attach the label Do not turn on the switch because operations are in process to the power distribution device During c...

Page 76: ...two cabinets 3 Use a multimeter to check that there is no short circuit between the positive and negative battery terminals positive terminal and PE as well as negative terminal and PE 4 Use a multimeter to check that there is no short circuit between the positive and negative PV input terminals positive terminal and PE as well as negative terminal and PE Eliminate any short circuits before connec...

Page 77: ...PowerCube 5000 SUN2000 150KTL S0 Installation Guide 9 Power on and Commissioning Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 71 Figure 9 1 BATT Start 1 BATT Start End ...

Page 78: ... the cables are connected correctly If the indicator green is off the positive and negative power cables may be reversely connected and need to be corrected End 9 1 3 Connecting the Temporary DG Power Supply Prerequisites When there is no PV input and the battery depth of discharge DOD reaches the specified value you need to start the backup DG to charge the batteries When the power of the backup ...

Page 79: ...language Path Parameters Setting Settings Wizard English 中文 Francais Select a language as required 2 Set the date and time Table 9 2 Setting the date and time Path Parameters Setting Settings Wizard Date Set to the local date Time Zone Set to the local time zone Time Set to the local time 3 Set the System Param 1 Table 9 3 Setting the System Param 1 Path Parameters Setting Settings Wizard Single P...

Page 80: ...on site requirements NOTE Configurable range 0 7000 Number of Cabinet s HSU Set based on site requirements NOTE Configurable range 1 5 System Start Min Capacity Pct Set based on site requirements NOTE Configurable range 0 100 For example If battery routes 1 and 2 are respectively connected to a battery string a battery string consists of 192 2 V 800 Ah batteries in series set Single String Rated C...

Page 81: ...s used Configurable range Start If the power cabinet is not powered on for the first time and the cable connection is changed choose Micrgrid System Monitoring Running Control and set AC Phase Sequence Detect to Start on the WebUI If the detection result is abnormal alarms AC Input Phase Sequence Incorrect and AC Output Phase Sequence Incorrect will be generated on the MDU and WebUI In this case r...

Page 82: ...ssigned by the network administrator Step 2 After the wizard setting is complete the SMU accesses the main menu The parameter values in the figures are for reference only Figure 9 2 Main menu If no button is pressed in 1 minute on any screen the MDU touchscreen will turn off The main menu will be displayed if the MDU touchscreen is tapped again You can tap the bypass PV load or battery icon on the...

Page 83: ... distinguish the parallel status of the cabinets Table 9 9 Setting the parallel ID Path Parameter Default Value Setting System Info Settings Basic Param Parallel ID a z A Z 0 9 _ Max 15 Characters Step 5 Set the monitor parallel IP address In the parallel scenario you need to set the monitor parallel IP address The IP addresses of the master and slave devices must be in the same network segment Ta...

Page 84: ...requirements NOTE Configurable range 1 65525 Step 7 Optional Set the parameters of the transformer surge protection and high temperature alarms The parameters need to be set on the MDU of the slave cabinet only in the parallel system scenario Path Parameters Setting System Info Settings Basic Param Transformer Cab SPD Fault Condition Close NOTE The transformer surge protection alarm is shielded Sy...

Page 85: ...ght Huawei Technologies Co Ltd 79 Figure 9 3 Isolation switch 1 Disconnector Step 2 Turn the AC output switch in the cabinet to ON The system output is restored 10 minutes after the battery supply is reconnected Step 3 Access the MDU main menu and then hold down the start stop button to control system output ...

Page 86: ...ait about 4 5 minutes until the load starts to power on End 9 4 WebUI 9 4 1 Connecting a Communications Cable Procedure Step 1 Preparing the Operating Environment Step 2 Connect the FE port on the SMU by using a network cable Figure 9 5 Connecting a Communications Cable 1 FE port End 9 4 2 Setting Parameters Procedure Step 1 Apply to the site or equipment room network administrator for a fixed IP ...

Page 87: ...Default Gateway 192 168 0 1 Set this parameter according to the gateway address provided by the network administrator NOTE If the Wifi module is installed do not set the default gateway to 192 168 0 1 preventing conflict with the Wifi gateway End 9 4 3 Logging In to the WebUI Procedure Step 1 Set the PC IP address in the same network segment as the SMU IP address For example if the SMU has an IP a...

Page 88: ...n engineer and operator and the preset password is Changeme The user names are intended for administrators engineers and operators respectively Change the preset password when you first log in to ensure system security The method about how to change the password see Changing a User Password End 9 5 Setting iBOX Parameters Optional Procedure Step 1 Log in to the WebUI and perform iBOX port configur...

Page 89: ...oning Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 83 Figure 9 7 iBOX port configuration Set port configuration parameters based on the connected iBOX Step 2 Set iBAT parameters Figure 9 8 Setting iBAT parameters Set iBAT parameters based on the connected iBAT End ...

Page 90: ...e BIM for at least 5s to clear the original network Context During networking only one CIM can be in networking state that is the RF_Z indicator of the CIM is blinking at super short intervals Procedure Step 1 Hold down the networking switch on the CIM for 2s The ALM indicator blinks red once and the RF_Z indicator turns from steady green to blinking green at super short intervals which indicates ...

Page 91: ...ing green at super short intervals to blinking green at long intervals the networking is complete After the networking is complete if the CIM ALM indicator is steady on the number of devices online is less than the number of BIM nodes Check that the number of BIMs is correctly set and that the BIM is successfully networked Step 5 Optional If multiple CIMs are cascaded repeat Step 1 to Step 4 to pe...

Page 92: ...nel and indicators turn off End 9 7 2 Shutting Down and Powering Off a Parallel System Prerequisites Ensure that the output load is transferred or there is no major load so that system power off is allowed Once the integrated equipment is shut down there is no power output from the output end Procedure Step 1 Tap the start stop button in the MDU main menu of a cabinet or shut down the system on th...

Page 93: ... the power system for 1 hour and check that no alarm is displayed on the liquid crystal display LCD of the monitoring module and that the voltage and current for batteries and loads are normal Step 3 Reinstall the removed panel if any Step 4 Check whether the paint on the surface of the cabinet is intact Repair any damaged paint Step 5 Lock the cabinet door and hand over the key to the administrat...

Page 94: ...r later and Chrome 20 Internet Explorer is used as an example to illustrate all WebUI operations mentioned in this document Setting a LAN If the monitoring unit is connected to a LAN and a proxy server has been selected cancel the proxy server settings If the monitoring unit is connected to the Internet but your computer is connected to a LAN do not cancel the proxy server settings Otherwise you c...

Page 95: ...Click OK Setting Internet Explorer Security Set Internet Explorer security before you perform the following operations Export historical logs historical data statistics and battery test records Upload system configuration files Download system configuration files Upgrade software To set Internet Explorer security perform the following steps 1 Open Internet Explorer ...

Page 96: ... 4 Click Internet and click Custom level After you specify Internet security settings click Local intranet and click Custom level 5 Specify the security settings Enable the following Initialize and script ActiveX controls not marked as safe for scripting Allow previously unused ActiveX controls to run without prompt Include local directory path when uploading files to a server Automatic prompting ...

Page 97: ...PowerCube 5000 SUN2000 150KTL S0 Installation Guide A How Do I Prepare the WebUI Operating Environment Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 91 Internet Explorer security setting 4 ...

Page 98: ...How Do I Prepare the WebUI Operating Environment Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 92 6 Click OK 7 Click the Advanced tab and select Use SSL 3 0 Use TLS 1 0 Use TLS 1 1 and Use TLS 1 2 Internet Explorer security setting 5 8 Click OK ...

Page 99: ...Context For security purposes change your password periodically Only the system administrator can change user passwords Procedure Step 1 Log in to the WebUI and choose Maintenance User management The user management page is displayed Step 2 Select the user whose password needs to be changed and click Modify The dialog box for modifying user information is displayed ...

Page 100: ... set Old Password only when changing the administrator s own password Change the password in compliance with the following rules The password must contain 6 to 20 characters The password must consist of at least two of the following types digits uppercase letters lowercase letters and special characters _ The password must be different from the previous two passwords The password must be different...

Page 101: ...nals This section describes how to prepare cord end terminals and OT terminals Cut a cable of a proper length and install an OT terminal or a cord end terminal Figure C 1 Preparing a cord end terminal 1 Cable 2 Cord end terminal 3 Crimping tool Figure C 2 Preparing an OT terminal 1 Cable 2 OT terminal 3 Heat shrink tubing 4 Hydraulic pliers 5 Heat gun ...

Page 102: ... Technologies Co Ltd 96 D Acronyms and Abbreviations A AC alternating current D DC direct current DG diesel generator E ECC energy control center ECM energy control module EPO emergency power off G GPRS general packet radio service M MPPT maximum power point tracking N NetEco Network Ecosystem P PV photovoltaic module ...

Page 103: ... Guide D Acronyms and Abbreviations Issue 03 2020 04 10 Copyright Huawei Technologies Co Ltd 97 S SJB solar junction box SMU site monitoring unit SOH status of health SPD surge protection device U UIM user interface module USB Universal Serial Bus ...

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Huawei PowerCube 5000, Installation Manual

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