HTP SS-26-FP Installation, Start-Up, Maintenance, Parts, Warranty Download Page 8

lp-364 Rev. 000 Rel. 007 Date 2.12.18

8

E. Delta-T Controller Settings

Usually a Delta-T ON value of 8 – 20

o

F and Delta-T OFF value of 4 - 

10

o

F is appropriate. These settings may need to be altered slightly 

according to location and system design. Refer to the instruction 

manual provided with the chosen solar controller for appropriate 

settings.

F. Stagnation and Overheating

Stagnation refers to the condition that occurs when the pump stops 

running. This can be due to pump failure, power blackout, or as a result 

of a high tank temperature protection feature built into the controller 

which turns the pump off.
If the system is designed to allow stagnation as a means of preventing 

tank overheating, the collector and plumbing in close proximity may 

reach temperatures greater than 395

o

F; components that may be 

exposed to these high temperatures, such as valves, plumbing, or 

insulation, should be suitably rated.
If the system is designed to allow stagnation of the collector when the 

tank reaches a set maximum level, steam may form in the collector(s). 

In such a system, temperature relief valves or auto air vents should 

be isolated (using an isolation valve) on the collector outlet, as these 

options may not be able to withstand the high temperatures and allow 

stable stagnation of the collector (may dump hot water).
In the event of component failure or extreme conditions, the PTRV on 

the hot water storage tank may open as a safety measure. Under such 

conditions, the collector will normally reach a maximum temperature 

of around 395

o

F. Any heat returning from the collector is generally 

not enough to cause a continued increase in tank temperatures (e.g. 

heat input is less than tank heat losses), and therefore is able to meet 

requirements in some regions limiting hot water dumping. A crackling 

noise may be heard coming from the supply line when hot water is 

used as the pressure in the system drops and steam forms. This is 

normal.

G. Sizing System to Avoid Overheating

The system should be sized so that overheating of the tank is difficult 

to achieve in a single day, even during hot, sunny periods. If the system 

is oversized, such that excessive heat is often produced during summer 

months, consider installing a drain back system, a heat dissipater 

unit, and carefully review the points in Part 3, Section H, Preventing 

Overheating.

H. Collector Angle, Plane, and Direction

1. Collector Direction

The collector should face the equator. In the northern hemisphere, 

this is due south, and in the southern hemisphere, due north. Facing 

the collector in the correct direction and angle is important to ensure 

optimal heat output. A deviation of up to 15

o

 from due south is 

acceptable, and will have minimal effect on heat output.

NOTE:

 In Figure 2, D orientation (landscape) is not recommended for 

drain back systems.

Figure 2 - Suggested Solar Collector Mounting Designs

2. Collector Angle (Tilt)

It is common for collectors to be installed at an angle that corresponds 

to the installation latitude. While adhering to this guideline, an angle of 

la/- 10

o

 is acceptable, and will not greatly reduce solar output. 

The solar collector should be installed at an angle between 20 – 80

o

 to 

ensure optimal operation.
For year-round domestic hot water, the collector should be tilted to 

an angle of equal to the latitude of the installation site. Add 15

o

 to the 

latitude to optimize for winter performance (space heating). Subtract 

15

o

 from the latitude to optimize for summer performance (indirect 

pool heating).
Given the formula above, a solar collector installed at 30

o

N latitude 

should face due south at an angle of 45

o

 for wintertime advantage, 

and 15

o

 for summertime heating.

Preventing Overheating

To reduce summer heat output, angle the collector for optimal 

winter absorption. This is achieved by installing the collector at 

an angle of around 15

o

 above the latitude angle (e.g. 45

o

 at 30

o

latitude). This angle corresponds closely to the angle of the sun in 

the sky during the winter months, thus maximizing winter output. 

Conversely, during the summer when the sun is high in the sky, 

the relative collector surface area exposed to sunlight is reduced, 

cutting overall heat production considerably (by about 15%). This 

option is ideal for installations where solar thermal is being used for 

space heating.

3. Collector Plane (Horizontal or Vertical)

The collector could be installed vertically, but may be installed at an 

angle, such as sideways on a pitched roof. It is not recommended 

to install a drain back system in the horizontal or landscape style. In 

vertical installations, collectors should be installed with a 1/4” pitch 

towards the supply port to facilitate the drain back process. See 

more detail in Part 2, Section D, Number 3.

I. Avoid Shade

Collectors should be located so that shading does not occur between 

9 AM and 3 PM local time. Partial shading due to small objects such 

as antennas and flues is not of great concern.

J. Location

To avoid long pipe runs, the collector should be positioned as 

close as possible to the storage tank. Storage tank location should 

therefore be considered part of the location requirements of the 

solar collector. The storage tank should be located as close as 

possible to the most frequent draw off points in the building.

K. Expansion Tank

Expansion of HTF occurs as it heats. When HTF expands, it has to 

be controlled, as fluid cannot be compressed like air. A properly 

sized and installed expansion tank can accommodate expansion 

of HTF. If the expansion tank fails, a properly sized and installed 

PTRV will activate and protect the system. Failure to properly 

control HTF expansion may result in property damage, personal 

injury, or death.

See the following requirements for expansion requirements specific 

to application.

NOTE:

 Only authorized licensed contractors are permitted to install 

the solar collector.

Summary of Contents for SS-26-FP

Page 1: ...g Perform steps in the given order Failure to do so could result in substantial property damage severe personal injury or death HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe D...

Page 2: ...to codes and requirements where they differ from the furnished instructions Additional publications which should guide the installer include Solar Water Heating System Design and Installation Guidelines SRCC OG 300 available from Solar Rating Certification Corporation 400 High Table of Contents Introduction About Your Solar Collector 3 Part 1 General Safety Information 3 A When Servicing the Solar...

Page 3: ... warranty ALL PIPING AND PLUMBING CONNECTIONS SHOULD BE MADE WITH COPPER PIPE ONLY No less than I D copper tube of the type meeting local codes must be used for piping Pipe runs must be solidly attached with proper clamping methods Soldered connections should be secured with 95 5 lead free solder Use only pipe rated for 250oF minimum on both the collector return and supply piping Part 5 Roof Wall ...

Page 4: ...g or sealing compounds in a solar water heating system Gaskets and seals in the system may be damaged This can result in substantial property damage Do not use homemade cures or patent medicines Damage to the system substantial property damage and or serious personal injury may result I Freeze Protection NOTE Consider piping and installation when determining solar collector location Place the sola...

Page 5: ...ked periodically to prevent it from becoming acidic Please refer to guidelines provided by the glycol manufacturer regarding glycol maintenance ambient temperature drops below freezing the controller can be programmed to provide freeze protection by circulating warm water from the tank through the solar collectors For open loop systems the normal operating pressure should be less than 72 5 psi Thi...

Page 6: ... operating condition and not used for two weeks or more a quantity of highly flammable hydrogen may accumulate in the top of the water cylinder To dissipate hydrogen safely it is recommended to turn on a hot water tap for several minutes at a sink basin or bath but not a dishwasher clothes washer or other electrical or heat producing appliance During this process there must be no smoking open flam...

Page 7: ... suspicious on the bill of lading even if damage is not apparent If damage is sufficient to prevent the product s use it may be prudent to not accept all or part of the shipment and immediately alert your supplier NOTE HTP DOES NOT WARRANTTHE COLLECTOR AGAINST FAILURE AS A RESULT OF DAMAGE INCURRED DURING TRANSPORT OR INSTALLATION C Tools and Materials Make sure you have all necessary tools materi...

Page 8: ...at Roof D Ground Mount E Facade Figure 2 Suggested Solar Collector Mounting Designs 2 Collector Angle Tilt It is common for collectors to be installed at an angle that corresponds to the installation latitude While adhering to this guideline an angle of latitude 10o is acceptable and will not greatly reduce solar output The solar collector should be installed at an angle between 20 80o to ensure o...

Page 9: ... the collector any components used in the system must meet potable water requirements P Mounting Frame Four mounting choices are available for HTP solar collectors Tilt mounts or 2 3 mounts flush mounts or rack mounts see Part 4 Feet are supplied to fasten the panel securely to the roof It is important that frame attachment points and externally supplied fasteners are of suitable structural streng...

Page 10: ...ounts Fully loosen the tilt hinge set screws Slide the tilt hinges to desired location along the top side of the collector Leave a 1 space between the tilt hinges Tighten set screw with a 7 16 wrench to a maximum of 10 foot pounds to lock the flush mount into position Position the E1022 struts between the two tilt hinges on each side and align the hole in the strut with holes in the tilt hinge Ins...

Page 11: ...t Repeat for other strut Mount the triangle feet to the structure using appropriate fasteners and sealant Check for collector alignment and tighten all fasteners Side Mount Location for Selected Models Collector Model Side Mount Location From Bottom of Collector SS 26 FP 51 5 SS 32 FP 64 8 SS 40 FP 80 8 Table 5 Side Mount Location Flush Mounts Part 8600P 012 The flush mount package contains enough...

Page 12: ... B Wall Mounting Wall attachment methods depend largely on wall material For brick or concrete walls secure collector feet with stainless steel expansion bolts For wood or synthetic boarding stainless steel screws that can penetrate into the wall framework may be suitable for mounting If the strength of these screws is a concern use bolts that run directly through the wood with a large washer or m...

Page 13: ... setting forcing air out of the collector and back into the tank If an auto air vent is installed on the outlet of the collector air will automatically eliminate from the solar line If using a manual air vent open it until all air is eliminated 3 Closed Loop The solar loop may be filled with potable water or a glycol potable water mix unpressurized drain back system or vented and pressurized The e...

Page 14: ...vel in the drain back tank to the top of the solar panels vertical lift is the same as head loss Refer to the chart below for pressure drop figures with a 40 glycol solution When using potable water as HTF there is a further 20 reduction in pressure drop NOTE To convert psi to head feet multiply psi by 2 31 and divide total by specific gravity 1 for water 1 02 for 30 propylene glycol 1 04 for 50 p...

Page 15: ...e flow valves and meters for balanced flow The following configurations may not work in drain back systems These drawings can be applied to various system configurations but may not meet certain requirements C Pressure System Plumbing Panel Attachment See the following diagram for examples of panel plumbing attachments for pressure systems This diagram can be used for either vacuum tube or flat pl...

Page 16: ...fittings connections NOTE In good weather the water may be hot or have built up pressure so take care when opening the drain valve 3 Allow the manifold to sit in a vented state for 5 10 min to boil dry may take longer in poor weather 4 Always leave one drain valve or fitting open Otherwise the system may build up pressure when it heats For draining of other types of systems please refer to specifi...

Page 17: ...been given to customer and basic operation explained Functional checks for controller and pump have been completed Water quality has been checked Collector loop piping has been flushed and cleaned During normal daily hot water use if the temperature relief valve on the tank or collector is regularly dumping hot water more than just a dribble there may be a problem with the system POSSIBLE CAUSES 1...

Page 18: ... solar collector or any component part or connection thereto should leak the resulting flow of water will not cause damage to the area in which it is installed 5 Maintain the solar collector in accordance with the maintenance procedure listed in the manufacturer s provided instructions 6 Maintain all related system components in good operating condition 7 Use the solar collector in an open system ...

Page 19: ...t HTP within thirty 30 days of the date of our request to return the product After receipt of the returned product HTP may require as many as thirty 30 additional days for product testing NOTE Any components or heaters returned to HTP for warranty analysis will become the property of HTP and will not be returned even if credit is denied If you have questions about the coverage of this warranty ple...

Page 20: ...tive Distributor Dealer Please insert contact details Customer Installation Record Form The following form should be completed by the installer for you to keep as a record of the installation in case of a warranty claim After reading the important notes at the bottom of the page please also sign this document Customer s Name Date of Installation Installation Address Product Name Serial Number s Co...

Reviews: