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8. I2 buttons

The I2 buttons control the Final Current.  This is only
applicable when your Invertig 200 is set in the 4T welding
mode.  The final current is adjustable from 1% to 99% of the
base current that is set by the amperage adjustment knob (#5).
For example, if the amperage adjustment knob is set to 100
amps, and the final current is set to 15%, the final current will
be 15 amps. 

This is achieved by the following: with the welding mode in the
4T position, depressing the torch trigger starts the pre-gas flow.
The pre-gas cycle will continue until the trigger is released, at
which time the arc will ignite.  The unit will weld at the base
current that is set by the amperage adjustment knob (#5).
Depressing the torch trigger again will reduce the current to the
final current value.  The slope down time (T2) determines the
amount of time in which the current goes from the base current
to the final current.  The machine will continue to weld at the
final current until the trigger is released.  Once the trigger is
released, the post gas cycle will start.

9. Post Gas Flow 

The post gas flow is adjustable from 2 sec to 20 sec in 0.2 sec
increments.  Post gas flow is necessary because after the arc is
extinguished; if the gas stopped flowing immediately, there is a
possibility the molten weld puddle would come in contact with
the atmosphere, causing weld defects.  Additionally it prevents
the tungsten from becoming contaminated by the atmosphere.
The gas flow should run long enough  to allow the orange color
of the tungsten to disappear.  It is important to remember not to
remove the TIG torch from the weld until the post gas cycle has
been completed.  A good starting point for the post gas flow is
5.0 sec.  If you are welding at higher amperages or on more
critical alloys it may be necessary to increase the post gas flow
to a higher value.

10. Local/Remote switch

When in the Local position, the amperage will be adjusted by
the amperage adjustment knob (#5) on the front of the welder.
The amperage adjustment knob can also be used to limit the
maximum output of your Invertig 200.

When in the remote position, the amperage is infinitely
adjustable by either the foot pedal or the torch mounted
amperage control.  To limit the maximum amperage of the
machine to 100 amps, with the foot pedal plugged in, flip the
local/remote switch to the local position.  Using the amperage
adjustment knob (#5) adjust the amperage to 100 amps.  Flip
the local/remote switch to the remote position.  The digital
display panel should read 5 amps.  Now, when you fully
depress the foot pedal, the amperage displayed should be 100
amps.  This makes the foot pedal less sensitive and makes it
easier to control your puddle.

11. Pulse Mode

By depressing the Pulse Mode button, the green light will
illuminate indicating your Invertig 200 is in the pulse mode.  At
this time the display will show the pulsing frequency.  To turn
off the pulse mode, depress button 11 for at least 3 seconds until
the green pulse light goes off.

To adjust the pulsing frequency, depress the Pulse Mode button
(#11) until the frequency is displayed in the digital display panel
(#4).  Now use the T2 button to adjust the pulse frequency from
0.4 to 2.0 Hz in the AC mode, and from 0.4 to 300 Hz in the 
DC mode.

The pulsing base current is fixed at 25% of the maximum
current and the pulsing duty cycle is fixed at 50%.

12. AC Welding Mode

Depressing the AC welding mode button will illuminate the
green light indicating your Invertig 200 is in the AC welding
mode.  When the AC Welding Mode button is depressed and
released, the digital display will indicate the AC Welding
Frequency and the AC Welding Balance.

To turn the AC Welding Mode off, depress the AC Welding
Mode button for at least 3 seconds until the green AC welding
mode light goes out.

13. AC Frequency Knob

The AC frequency knob adjusts the length of the AC square
wave.  It can be adjusted from 20 Hz to 200 Hz without any loss
in welding output.  Conventional transformer machines have
their AC frequency fixed at 60 Hz.  It is beneficial to run the
machine at the higher frequencies (150 to 100hz) for the
following reasons:

A) Produces a more focused arc that results in a narrower bead.

B)  Heat is more concentrated, minimizing the heat 

affected zone.

C)  Allows you to weld aluminum with a 2% thoriated tungsten 

or 2% cerriated tungsten sharpened to a point.  Arc is much 
more stable and is less likely to wander.

5

Summary of Contents for Invertig 200

Page 1: ...Invertig 200 AC DC Owner s Manual America Inc HTP America Inc 3200 Nordic Road Arlington Heights IL 60005 4729 1 800 USA WELD 847 357 0700 FAX 847 357 0744 www usaweld com...

Page 2: ...for it any other liability in connection with the sale of its machines This warranty shall not apply to any welding machine which has been repaired or altered by unauthorized service departments in a...

Page 3: ...hich are harmful to skin and eyes Ultra violet radiation can penetrate lightweight clothing reflect from light colored surfaces and burn the skin and eyes Wear flameproof welding gloves which are not...

Page 4: ...minutes the thermoswitch should reset automatically and your Invertig will be ready to weld 4 Digital Display Panel The Digital Display Panel allows you to see what your welding parameters are For ex...

Page 5: ...perage Adjustment Knob This knob determines the welding amperage The amperage on your Invertig 200 can be adjusted from 5 to 200 amps The amperage is displayed in the digital display panel 4 when the...

Page 6: ...sition the amperage is infinitely adjustable by either the foot pedal or the torch mounted amperage control To limit the maximum amperage of the machine to 100 amps with the foot pedal plugged in flip...

Page 7: ...with the torch negative and the work positive When using your Invertig Welder to TIG weld all work will be done in straight polarity When Stick Welding Direct Current Electrode Negative DCEN the optio...

Page 8: ...ied by a red tip for DC welding However with an inverter Tig welder the ability to control the frequency and balance over a much wider range allows you to use a 2 thoriated tungsten for both AC and DC...

Page 9: ...hich are sealed to prevent oxidation 4043 1 16 1 4043 Alloy Aluminum Wire 1 16 diameter x 36 length 1 lb Tube 4043 3 32 1 4043 Alloy Aluminum Wire 3 32 diameter x 36 length 1 lb Tube 5356 1 16 1 5356...

Page 10: ...53 8 29 53 2 37 52 7 43 52 3 51 51 6 62 50 6 75 49 7 86 49 98 48 3 115 47 126 46 5 136 45 9 Voltage Amp Curve HTP Invertig 200 Voltage Amperage A V 145 45 1 155 44 6 165 44 189 42 2 200 40 5 200 36 8...

Page 11: ...Lens Collet Body 45V24 45V25 45V26 45V27 3 Collet 10N22 10N23 10N24 10N25 4 Cup Gasket 54N01 54N01 54N01 54N01 Stubby Configuration 1B Alumina Nozzle 13N09 13N10 13N11 2B Collet Body 17CB20 17CB20 17C...

Page 12: ...all Gas Lens Configuration 1A Alumina Nozzle 53N59 53N60 53N61 53N61S 2A Gas Lens Collet Body 45V42 45V43 45V44 45V45 3 Collet 13N21 13N22 13N23 13N24 The following items fit all diameters of tungsten...

Page 13: ...UPLING 21 64053 ON OFF SWITCH 22 66265 LOGO PLATE 23 61733 LINE FILTER PCB 24 61703 SOLENOID VALVE Illus Part Description 25 64274 SOCKET 26 66797 INSULATING PLATE 27 61457 INDUCTANCE 28 61981 PRIMARY...

Page 14: ...13 HTP Invertig 200 Parts Breakdown...

Page 15: ...03 6 POMP 64150 7 FRONT LABEL 66935 8a RED QUICK ADAPTOR 63147 8b BLUE QUICK ADAPTOR 63144 9 FUSE 64207 10 FUSE HOLDER 64180 11 BASE 62016 12 ON OFF SWITCH 64056 13 BLUE QUICK ADAPTOR 63145 14 PRESSUR...

Page 16: ...1 1 2 1 3 1 4 1 5 1 6 J A 1 J 1 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 R 2 9 IW E L D J 5 1 J 7 1 J 8 1 B E D B A A E D B A C O D 61950 P C BD C A C C O N V ER T ER S LO P E D C OD 61895 IN C O...

Page 17: ...0 volts AC Do you have voltage of 220Vac on terminals J4 and J7 of PCB 1 Go to point D Go to point C YES YES NO Replace motor fan that shows problems Yellow thermoswitch LED flashes Go to point A You...

Page 18: ...e PCB 4 OK Replace front panel Is problem solved YES YES YES NO NO NO YES YES Do you have a voltage of about 60Vdc between heat sink and shunt on PCB 9 NO Replace PCB 2 YES D Is 1 of 2 red led lighted...

Page 19: ...e transformer T AUX1 Replace front panel group YES NO YES NO Go to point I G Make sure of proper earthing of power cable good fastening of bolts and support fixed on PCB 9 faston on front panel group...

Page 20: ......

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