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5. Welding Mode Switch

The welding mode switch selects the welding mode of your
Invertig 200 AC/DC.

A)

Lift Arc Mode

– the lift arc mode allows you to initiate the 

welding arc without high frequency.  This is important in any
environment where the high frequency arc will cause 
interference with sensitive electrical components or 
computers.  A good example of this would be stainless steel 
or aluminum repair in hospitals.  The Lift Arc mode works 
for both AC and DC welding.

To TIG Weld using the Lift Arc Mode, simply touch the 
tungsten to the workpiece, activate the torch trigger or 
depress the foot pedal and lift off.  When the tungsten breaks 
contact with the work, the arc will start.  You can also use 
this method for Stick welding with the added benefit of 
being able to vary your amperage with the foot pedal.

B) 

Spot Welding Mode

– the spot welding mode allows you to 

weld for between 0.1 and 10 seconds and then the unit will 
automatically stop.  This would be a good selection if you 
were performing a series of repetitive tack welds.

To select the spot welding time, adjust the T2 buttons up or 
down to select a time between 0.1sec and 10.0 sec.

C) 

4T mod

e – This is like a lock on trigger on a drill or grinder.  

We suggest using this mode with the hand amperage control, 
which is mounted on the torch.  When you depress the 
trigger on the torch, your Invertig 200 will start welding.  
When you release the trigger, it will continue to weld until 
you depress the trigger again and release it at which time the 
arc will extinguish.

When using the hand amperage control, it allows you to 
weld without having to keep the trigger depressed, allowing 
you to now operate the amperage control.

It is not suggested to use the 4T mode with the foot pedal.

D)

2T mod

e – With the torch trigger or foot pedal depressed, 

your Invertig 200 will start the arc.  When the trigger is 
released, the unit will stop.  Select this welding mode for 
operation with the foot pedal.

E) 

Arc Weldin

g – this mode is used when arc welding.  The 

electrode will always be hot and the gas solenoid will not 
operate.

6. Amperage Adjustment Knob 

This knob determines the welding amperage.  The amperage 
on your Invertig 200 can be adjusted from 5 to 200 amps.  The
amperage is displayed in the digital display panel (#4) when the
local/remote switch (#10) is in the local position.

When using a remote amperage control, the amperage
adjustment knob is used to select the maximum amperage for
your particular welding application.  For example, when
welding .050" 6061 alloy aluminum, I adjusted the amperage
knob to 100 amps with the local/remote switch in the local
position.  This is about 20% more power than I will be welding
the aluminum with.   I then placed the local/remote switch in the
remote position and the digital display showed the minimum
amperage of 5 amps.  If I were to depress the foot pedal
completely, the maximum amperage would now be 100 amps.  

Setting the machine so the maximum amperage is 100 amps vs
the maximum output of the machine of 200 amps, the pedal is
less sensitive.  More of a movement in the pedal results in a
smaller variance of the amperage, making it easier to control the
heat and therefore easier to control your puddle.

7. T2 buttons

The T2 buttons are multi-function buttons.  The function
depends on which welding mode the welding mode selector 
is in.

Lift-Arc, 4T, and 2T Welding Modes

– the T2 buttons controls

the slope down time.  The slope down time is adjustable from
0.1 sec to 10.0 sec in 0.1 sec increments.  Different slope down
times can be set for each of the three welding modes.  For
example, it is possible to have the slope down time set to 0.1 sec
in the 2T mode, 3 sec in the 4T mode and 5 sec in the lift arc
mode.  Your Invertig 200 will remember the slope down time
for each welding mode.

If you are using a torch mounted remote amperage control or a
foot pedal, it is advisable to set the slope down time to 0.1 sec,
as you are controlling the slope down manually with your
remote amperage control or foot pedal.

Spot Welding Mode

– the T2 buttons adjust the spot welding

time from 0.1 sec to 10.0 sec in 0.1 sec increments.

Pulse mode on

– depressing the Pulse button when the pulse

mode is on will display the pulsing frequency in Hz.  Use the T2
button to adjust the pulse frequency from 0.4 Hz to 2.0 Hz in
the AC mode and from 0.4 Hz to 300 Hz in the DC mode.

Summary of Contents for Invertig 200

Page 1: ...Invertig 200 AC DC Owner s Manual America Inc HTP America Inc 3200 Nordic Road Arlington Heights IL 60005 4729 1 800 USA WELD 847 357 0700 FAX 847 357 0744 www usaweld com...

Page 2: ...for it any other liability in connection with the sale of its machines This warranty shall not apply to any welding machine which has been repaired or altered by unauthorized service departments in a...

Page 3: ...hich are harmful to skin and eyes Ultra violet radiation can penetrate lightweight clothing reflect from light colored surfaces and burn the skin and eyes Wear flameproof welding gloves which are not...

Page 4: ...minutes the thermoswitch should reset automatically and your Invertig will be ready to weld 4 Digital Display Panel The Digital Display Panel allows you to see what your welding parameters are For ex...

Page 5: ...perage Adjustment Knob This knob determines the welding amperage The amperage on your Invertig 200 can be adjusted from 5 to 200 amps The amperage is displayed in the digital display panel 4 when the...

Page 6: ...sition the amperage is infinitely adjustable by either the foot pedal or the torch mounted amperage control To limit the maximum amperage of the machine to 100 amps with the foot pedal plugged in flip...

Page 7: ...with the torch negative and the work positive When using your Invertig Welder to TIG weld all work will be done in straight polarity When Stick Welding Direct Current Electrode Negative DCEN the optio...

Page 8: ...ied by a red tip for DC welding However with an inverter Tig welder the ability to control the frequency and balance over a much wider range allows you to use a 2 thoriated tungsten for both AC and DC...

Page 9: ...hich are sealed to prevent oxidation 4043 1 16 1 4043 Alloy Aluminum Wire 1 16 diameter x 36 length 1 lb Tube 4043 3 32 1 4043 Alloy Aluminum Wire 3 32 diameter x 36 length 1 lb Tube 5356 1 16 1 5356...

Page 10: ...53 8 29 53 2 37 52 7 43 52 3 51 51 6 62 50 6 75 49 7 86 49 98 48 3 115 47 126 46 5 136 45 9 Voltage Amp Curve HTP Invertig 200 Voltage Amperage A V 145 45 1 155 44 6 165 44 189 42 2 200 40 5 200 36 8...

Page 11: ...Lens Collet Body 45V24 45V25 45V26 45V27 3 Collet 10N22 10N23 10N24 10N25 4 Cup Gasket 54N01 54N01 54N01 54N01 Stubby Configuration 1B Alumina Nozzle 13N09 13N10 13N11 2B Collet Body 17CB20 17CB20 17C...

Page 12: ...all Gas Lens Configuration 1A Alumina Nozzle 53N59 53N60 53N61 53N61S 2A Gas Lens Collet Body 45V42 45V43 45V44 45V45 3 Collet 13N21 13N22 13N23 13N24 The following items fit all diameters of tungsten...

Page 13: ...UPLING 21 64053 ON OFF SWITCH 22 66265 LOGO PLATE 23 61733 LINE FILTER PCB 24 61703 SOLENOID VALVE Illus Part Description 25 64274 SOCKET 26 66797 INSULATING PLATE 27 61457 INDUCTANCE 28 61981 PRIMARY...

Page 14: ...13 HTP Invertig 200 Parts Breakdown...

Page 15: ...03 6 POMP 64150 7 FRONT LABEL 66935 8a RED QUICK ADAPTOR 63147 8b BLUE QUICK ADAPTOR 63144 9 FUSE 64207 10 FUSE HOLDER 64180 11 BASE 62016 12 ON OFF SWITCH 64056 13 BLUE QUICK ADAPTOR 63145 14 PRESSUR...

Page 16: ...1 1 2 1 3 1 4 1 5 1 6 J A 1 J 1 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 R 2 9 IW E L D J 5 1 J 7 1 J 8 1 B E D B A A E D B A C O D 61950 P C BD C A C C O N V ER T ER S LO P E D C OD 61895 IN C O...

Page 17: ...0 volts AC Do you have voltage of 220Vac on terminals J4 and J7 of PCB 1 Go to point D Go to point C YES YES NO Replace motor fan that shows problems Yellow thermoswitch LED flashes Go to point A You...

Page 18: ...e PCB 4 OK Replace front panel Is problem solved YES YES YES NO NO NO YES YES Do you have a voltage of about 60Vdc between heat sink and shunt on PCB 9 NO Replace PCB 2 YES D Is 1 of 2 red led lighted...

Page 19: ...e transformer T AUX1 Replace front panel group YES NO YES NO Go to point I G Make sure of proper earthing of power cable good fastening of bolts and support fixed on PCB 9 faston on front panel group...

Page 20: ......

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