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Electric arc welding produces toxic fumes. 

 

 

Provide adequate ventilation in the welding area at all times. 

 

Do not weld on galvanized zinc, cadmium, or lead beryllium materials unless you are POSITIVE that 

sufficient ventilation is provided. These materials produce toxic fumes. 

 

Do not weld in areas close to degreasing or spraying operations. Chlorinated hydrocarbon vapors may 

react with the ultra-violet rays and form highly toxic phosphine gas. 

 

If you develop momentary eye, nose, or throat irritation during welding, stop welding immediately. 

This is an indication that ventilation is not adequate. Do not continue to weld until ventilation is 

provided. 

 

Noise can damage your hearing. 

Protect yourself to avoid hearing damage. 

 

The welding arc can cause burns. 

Keep the tip of the welding gun, torch, or arc welding clamp far 

from your body and from other persons. 

 

ELECTRIC SHOCK CAN KILL. 

 

Exposed, electrically hot conductors, other bare metal in the welding circuit, or ungrounded, electrically hot 

equipment can fatally shock a person whose body becomes a conductor. Do not stand, sit, lie, lean on, or 

touch a wet surface when welding. 

 

 

Disconnect the power supply before working on the welding machine. 

 

Do not work with deteriorated or damaged cables 

 

Frequently inspect cables for wear, cracks, and damage. Replace cables with excessively worn 

insulation to avoid possible lethal shock from bared wire. 

 

Do not touch bare electrical parts. 

 

Ensure that all the panels covering the welding machine are firmly secured in place when the machine 

is connected to the power supply. 

 

Insulate yourself from the workbench and from the floor (ground); use insulating footwear and gloves.  

 

Keep gloves, footwear, clothes, the work area, and the welding equipment clean and dry. 

 

Check the machine power cable frequently; the power cable must be free from damage to the 

insulation. BARE CABLES ARE DANGEROUS. Do not use the machine if the power cable is 

damaged; it must be replaced immediately. 

 

If it is necessary to open the machine, first disconnect the power supply. Wait five (5) minutes to allow 

the capacitors to discharge. Failure to take this precaution may expose the operator to the dangerous 

risk of electric shock. 

 

For more information, refer to the following standards and comply as applicable. 

 

 

ANSI Standard Z49.1 SAFETY IN WELDING AND CUTTING, obtainable from the American Welding 

Society, 2051 NW 7th St., Miami, FL 33125.

 

 

ANSI Standard Z87.1 SAFE PRACTICE FOR OCCUPATIONAL AND EDUCATIONAL EYE AND FACE 

PROTECTION, obtainable from American National Standards Institute, 1430 Broadway, New York, NY 10018.

 

 

America Welding Society Standard A6.0 WELDING AND CUTTING CONTAINERS WHICH HAVE HELD 

COMBUSTIBLES, obtainable from same as item 1.

 

 

NFPA STANDARD 51. OXYGEN-FUEL GAS SYSTEMS FOR WELDING AND CUTTING, obtainable from 

the National Fire Protection Assoc., 470 Atlantic Avenue, Boston, MA 02210.

 

 

NFPA Standard 51B. CUTTING AND WELDING PROCESSES, obtainable from same as item 4.

 

 

CGA PAMPHLET P-1. SAFE HANDLING OF COMPRESSED GASES IN CYLINDERS, obtainable from the 

Compressed Gas Association, 500 Fifth Avenue, New York, NY 10036.

 

 

OSHA Standard 29 CFR, Part 1910, Subpart Q WELDING, CUTTING AND BRAZING.

 

 

Summary of Contents for Inverarc 200 TLP

Page 1: ...Inverarc 200 TLP Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Page 2: ...than thirty 30 days after the discovery HTP America Inc has reserved the right to make changes in design and or add any improvements to its products at any time without incurring any obligation to in...

Page 3: ...achine are firmly secured in place when the machine is connected to the power supply Insulate yourself from the workbench and from the floor ground use insulating footwear and gloves Keep gloves footw...

Page 4: ...4 Fig 1...

Page 5: ...ltage 100 V No Load Voltage with VRD On Less than 25 V Arc Voltage Stick 20 2 28 V Arc Voltage TIG 10 2 18 V Arc Force Stick Only ARC Welding Mode 0 200 CEL Welding Mode 0 500 Hot Start Stick Only 3 4...

Page 6: ...atter free MIG TIG only though still reduced spatter when stick welding Higher travel speeds Deeper penetration Less heat input which equals less material distortion Ability to weld thinner material t...

Page 7: ...y So while stick rods deposit less material lbs hr than flux cored wire the quality of the deposits is much higher generally speaking What makes stick welding so different than all other welding proce...

Page 8: ...00 years build the same model engine driven welding machines over and over with minimal changes In the last couple of decades however stick welding technology has undergone some major advancements New...

Page 9: ...c Weld Mode Indicator LED 6 Power Indicator LED 7 Over Temp Indicator LED 8 Multifunction Amperage Display 9 Encoder 10 Arc Force Indicator LED 11 Slope Down Function Indicator LED 12 Pulse Function I...

Page 10: ...n Indicator LED Fig 2 12 will blink and the display will read P Fr By turning the encoder Fig 2 9 you can vary the frequency value from 0 4Hz to 5Hz The factory set the base current at 50 of the weldi...

Page 11: ...ndicator LED Fig 2 12 will blink and the display will read P Fr By turning the encoder Fig 2 9 you can vary the frequency value from 0 4Hz to 999Hz The factory set the base current at 25 of the weldin...

Page 12: ...cable assembly must be connected to the negative weld current terminal Fig 2 1 This is commonly referred to as reverse polarity If the specifications show DCEN Direct Current Electrode Negative the e...

Page 13: ...it different In Europe procedures that spec pulse welding exist The pulse welding process is relatively new in the U S so no written procedures that spec pulse welding currently exist For example a 1...

Page 14: ...this you would reduce the max amperage even more For example 110 amps or 120 amps with a 55 amp background current which makes for an average heat input of 110 55 2 82 5 amps With this setting you can...

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