HTP Hydra Smart RT-199, User Manual

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lp-505 Rev. 000 Rel. 015 Date 1.7.20
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Part 6 - Installing the Condensate Drain
This condensing high efficiency water heater has a condensate
removal system. Condensate is water vapor derived from
combustion products, similar to that produced by an automobile
when it is initially started. It is very important that the condensate
line is sloped down away from the heater and to a suitable drain.
The condensate line must remain unobstructed. If allowed to
freeze in the line or obstructed in any other manner, condensate
can exit from the water heater tee, resulting in potential water
damage to property.
When installing a condensate pump, select one approved for use
with condensing heaters and furnaces. The condensate pump
should have an overflow switch to prevent property damage from
spillage.
Condensate from the heater will be slightly acidic (pH from
3.2 to 4.5). Check with your local gas company to determine if
combustion condensate disposal is permitted in your area. Install
a neutralizing filter if required by local codes.
NOTES:
1. Due to its efficient design, the water heater produces condensate
(water) as a normal by-product. This condensate is acidic, with a
pH level between 3 and 4. This condensate must be drained away
from the water heater and disposed in accordance with all local
regulations.
2. Condensate line must be pitched at least ¼” per foot to properly
drain. If this cannot be done, or a very long length of condensate
hose is used, increase the condensate line to a minimum of 1” ID and
place a tee in the line after the condensate neutralizer to properly
reduce vacuum lock in the drain line.
3. Use corrosion-resistant materials to drain condensate. Use
the included flexible plastic hose or ½” PVC and CPVC drain pipe
complying with ASTM D1785, F441, or D2665 may be used. Cement
must comply with ASTM D2564 for PVC pipe or F493 for CPVC pipe.
For Canadian applications, use CSA or ULC certified PVC or CPVC
pipe, fittings, and cement.
4. A frozen condensate line could result in a blocked vent condition.
It is very important to protect the condensate line from freezing
temperatures or any type of blockage. In installations that may
encounter sustained freezing conditions, the use of heat tape
is recommended to avoid freezing of the condensate line. It is
also recommended to bush up the condensate line size to 1” and
terminate condensate discharge as close to the unit as possible.
Longer condensate runs are more prone to freezing. Damages due
to frozen or blocked condensate lines ARE NOT covered by warranty.
Figure 31 - Condensate Piping
5. Support of the condensate line may be necessary to avoid blockage
of the condensate flow.
6. Local building codes may require an in-line neutralizer (1) to be
installed (not included) to treat the condensate. If required by local
authorities, a condensate filter of lime crystals, marble, or phosphate
chips will neutralize slightly acidic condensate (p/n 7450P-212
available from HTP). Follow all the installation instructions included
with the neutralizer. If a neutralizer is installed, periodic replacement
of the limestone (or neutralizing agent) will be required. The rate of
depletion of the limestone varies with usage of the water heater.
During the first year of water heater operation, check the neutralizer
every few months for depletion.
7. Route the drain line to a nearby floor drain (2), laundry tub (3), or
condensate pump (4). If the heater condensate outlet is lower than
the drain, you must use a condensate removal pump (kit p/n 554200
available from HTP).
NOTE: If a nearby laundry tub is used as a disposal for waste water
from the washing machine, draining the condensate into this tub
allows the soapy water discharge to neutralize the acidic condensate.
8. An error will appear on the water heater display if condensate line is
blocked. The water heater will not operate with a blocked condensate
line. It is extremely important to have this condition repaired by a
qualified installer / service technician.