HTP HP-30SC, Installation, Start-Up, Maintenance, Parts, Warranty

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lp-220 Rev. 000 Rel. 007 Date 2.12.18
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Part 1 - General Safety Information
This solar collector is not intended for open loop (direct heating) of
swimming pool applications.
Installer - Read all instructions in this manual before installing.
Perform steps in the given order.
User
- This manual is for use only by a qualified heating installer /
service technician. Have this solar water heating system serviced /
inspected annually by a qualified service technician.
NOTE:
If the solar water heating system is exposed to the following,
do not operate. Immediately call a qualified service technician.
1. Fire
2. Damage
3. Submersion in Water
Failure to adhere to these guidelines can result in substantial
property damage, severe personal injury, or death.
Only use this solar hot water system as intended and described
in this installation manual. Any use other than described will void
warranty and may lead to fire, property damage, personal injury, or
death.
NOTE:
Obey all local codes. Obtain all applicable permits before
installing the solar system.
NOTE:
Install all solar system components and piping in such a
manner that does not reduce the performance of any fire rated
assembly.
UNCRATING THE SOLAR COLLECTOR
- Any claims for damage
or shortage in shipment must be filed immediately against the
transportation company by the consignee.
Introduction - About Your Solar Collector
Your Evacuated Tube Solar Collector is designed to offer reliable hot
water heating in hot, mild, or cold climates. Evacuated tubes provide
insulation around heat pipes and operate in open loop, closed loop,
and drain back solar systems, making these collectors ideal for a
variety of installation designs, including in cold climates where flat
panel collectors may not be an option.
Additionally, if an evacuated tube (or tubes) should break, there is
no need to shut down the system. The collector will continue to
function until the damaged tube(s) can be replaced.
NOTE:
Solar system performance and efficiency varies with factors
such as: household hot water load, ambient air temperature,
collector/roof pitch, collector orientation, and seasonal intensity.
Job site conditions will require your installation contractor to supply
some or all of the following:
• Plumbing connections
• Piping and insulation
• Valves between your backup water system and the solar
system
NOTE:
Failure to follow the procedures and instructions in this
manual WILL VOID the warranty.
ALL PIPING AND PLUMBING CONNECTIONS SHOULD BE MADE
WITH COPPER PIPE ONLY. No less than ¾” I.D. copper tube of the
type meeting local codes must be used for piping. Pipe runs must be
solidly attached with proper clamping methods. Soldered connections
should be secured with 95/5 lead-free solder. Use only pipe rated for
250
o
F minimum on both the collector return and supply piping.
C. Low Pitched Roof Installation 13
D. Flat Roof Installation 13
E. Wall Mounting 13
Part 6 - Plumbing Connections 13
A. Temperature Sensor Insertion 14
B. Header Connection 14
C. Air Purge 14
1. Open Loop 14
2. Pressure Open Loop 14
3. Closed Loop 14
D. Plumbing Check 14
E. Glycol Freeze Protection 14
F. Insulation 14
G. Pump Selection 14
Part 7 - System Piping Applications 15
Part 8 - Maintenance 16
A. Cleaning 16
B. Leaves 16
C. Broken Tube 16
D. Insulation 16
E. Draining the Collector 16
F. Other Components 16
G. Stagnation 16
Part 9 - Troubleshooting 16
A. No Hot Water 16
B. Reduced Solar Contribution 16
C. Regular Water Dumping 17
Part 10 - Installation Checklist 17
Ten (10) Year Limited Warranty 18
Customer Installation Record Form 20
Before Installation - Store components in a safe, dry location. Do
not store outside on the ground where water or snow can collect
and cause damage. If components are going to be stored for
extended periods of time before installation, store them indoors or
outdoors high enough off the ground to avoid water damage. It is
recommended to wrap components with a water resistant cover.
NOTE: Damages to panels due to improper storage ARE NOT covered
by warranty.
B. Metallic Components
To avoid injury, always wear leather protective gloves when handling
solar collector components. All efforts have been made to make the
metal components safe to handle, but there may still be some sharp
edges.
A. When Servicing the Solar Water Heating System
To avoid electric shock, disconnect electrical supply before performing
maintenance.
To avoid severe burns, allow solar collector and associated equipment
to cool before servicing.
C. Local Installation Regulations
Installation of this solar water heating system may be governed
by individual local rules and regulations for this type of system,
which must be observed. Always use the latest edition of codes. The
installation, adjustment, service, and maintenance of the solar water
heater must be done by a licensed professional who is qualified and
experienced in the installation, service, and maintenance of solar hot
water systems.