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lp-220 Rev. 000 Rel. 007 Date 2.12.18

4

Households with small children, disabled, or elderly persons may 

require a 120

o

F or lower temperature setting to prevent severe 

personal injury or death due to scalding.

G. Water Temperature Adjustment

An ASSE 1017 rated mixing valve to avoid severe burns or death from 

scalding temperatures IS REQUIRED PER SRCC OG-300.

D. Evacuated Tubes

Be careful when handling the evacuated tubes, as they will break if 

knocked heavily or dropped.

E. High Temperatures

• 

In sunlight, the copper plumbing ports can reach temperatures 

in excess of 392

o

F. Thick leather gloves must be worn when 

handling hot components to prevent serious burns.

• 

Keep solar hot water system and components away from 

children and animals.

• 

In an installed, fully plumbed system, if the pump is stopped 

in sunny conditions, the copper ports and piping can easily 

reach temperatures in excess of 320

o

F. Caution should be 

taken when handling such components.

• 

Do not store combustible materials (dry leaves, tree branches, 

gasoline, etc.) in the vicinity of the solar system.

Failure to follow these warnings could lead to property damage, 

serious personal injury, or death.

F. Safety Precautions

In addition, to prevent 

scalding, the high 

temperature of the 

potable water must be 

limited using an ASSE 1016 

tempering valve. This valve 

is usually located between 

the hot water storage tank 

and faucets in bathrooms, 

kitchens, etc. Tempering 

valves are mandatory 

under most codes and 

usually set to a maximum 

of 120

o

F. Tempering valves 

must be rated for high-

temperature solar use.

H. System Water

Do not use petroleum-

based cleaning or sealing 

compounds in a solar water 

heating system. Gaskets 

and seals in the system 

may be damaged. This 

I. Freeze Protection

NOTE:

 Consider piping and installation when determining solar 

collector location. Place the solar collector as close to the water 

heater as possible.

Failure of the solar system or components due to freeze related 

damage IS NOT covered by product warranty.

Part 2 - Important Information

A. Scope of this Manual

This manual pertains only to the installation and operation of the solar 

collector. Details for the installation, operation, and maintenance of 

the complete solar gas/electric water heating system, including, but 

not limited to: the storage tank, gas/electric booster, pump, system 

controller, valves, and other plumbing components, should be 

provided separately by their respective manufacturers.

NOTE:

 This manual is primarily a reference document for authorized 

installation individuals, as the solar collector is not permitted to be 

installed by non-authorized persons.

If exposed to sunlight, hot, and have internal pressure built up, the 

tubes may explode rather than implode if knocked and broken. This 

is a rare occurrence, but safety precautions should be taken. To avoid 

personal injury, wear safety glasses and leather gloves at all times 

when handling evacuated tubes.

When installed, evacuated tubes may break if struck by a hard object 

with enough force (e.g. a branch falling on the roof). During installation, 

consideration should be taken as to the possible path any broken glass 

may take. Where possible, protection should be provided to prevent 

broken glass from reaching ground level where somebody could walk 

on it.
THE INSTALLER SHOULD MAKE THE HOMEOWNER AWARE OF THE 

SOLAR COLLECTOR LOCATION AND THE POSSIBLE VICINITY OF 

BROKEN GLASS IN THE EVENT OF AN EXTREME STORM OR HEAVY 

OBJECT FALLING ON THE COLLECTOR.

• 

Always wear safety glasses when handling evacuated tubes.

• 

Wear thick leather gloves when handling metal components 

and hot plumbing components, including hot heat pipes.

• 

Adhere to safety regulations when working on roofs (or at a 

height).

• 

Always obtain engineer approval for installations in high wind 

regions.

• 

Assembly of the solar hot water system requires two persons 

with the ability to lift 50 pounds each.

• 

It is best to install the solar hot water system on a cool, cloudy 

day.

• 

Store evacuated tubes in dark or shaded places until insertion 

into the manifold.

• 

Use of lead solder is expressly prohibited. Use of galvanized 

steel, CPVC, PVC, PEX, or any other type of plastic pipe is 

prohibited.

B. Local Standards and Authorized Persons

Installation must be completed in accordance with local standards 

and regulations.
Installation must also be completed by a qualified tradesperson 

who holds relevant industry licenses or certificates. The term 

“authorized person(s)” used throughout this document refers to a 

suitably qualified professional. Unless otherwise specified, no part 

of the solar collector may be inspected, repaired, or maintained by 

anybody other than an authorized person.

can result in substantial 

property damage.
Do not use “homemade 

cures” or “patent 

medicines”. Damage to the system, substantial property damage, 

and/or serious personal injury may result.

Summary of Contents for HP-30SC

Page 1: ...n substantial property damage severe personal injury or death HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe Drinking Water Act Section 1417 NOTE TO CONSUMER PLEASE KEEP ALL IN...

Page 2: ...s and requirements where they differ from the furnished instructions Additional publications which should guide the installer include Solar Water Heating System Design and Installation Guidelines SRCC OG 300 available from Solar Rating Certification Corporation 400 High Table of Contents Introduction About Your Solar Collector 3 Part 1 General Safety Information 3 A When Servicing the Solar Water ...

Page 3: ...llow the procedures and instructions in this manual WILL VOID the warranty ALL PIPING AND PLUMBING CONNECTIONS SHOULD BE MADE WITH COPPER PIPE ONLY No less than I D copper tube of the type meeting local codes must be used for piping Pipe runs must be solidly attached with proper clamping methods Soldered connections should be secured with 95 5 lead free solder Use only pipe rated for 250oF minimum...

Page 4: ...ump system controller valves and other plumbing components should be provided separately by their respective manufacturers NOTE This manual is primarily a reference document for authorized installation individuals as the solar collector is not permitted to be installed by non authorized persons If exposed to sunlight hot and have internal pressure built up the tubes may explode rather than implode...

Page 5: ...ement that allows full draining of header pipes The collector or array should be mounted with a pitch towards the supply port to facilitate the drain back process E Fluid Quality Water quality is very important Water in direct flow through the solar collectors must first meet potable water requirements any fluid circulated through the collectors should be non corrosive to copper In addition water ...

Page 6: ...ced by the angle of impact so installing the collectors at low angles does reduce their impact resistance It is recommended that in areas prone to large hail 3 4 the solar collector should be installed at an angle of 40o or greater to provide optimum protection This is generally a common installation angle as many populated areas in the world fall within 30 70o latitude Part 3 Installation Informa...

Page 7: ...nsions Inches 101 X 79 X 58 Net Aperture Area ft2 30 04 Storage Tank Size Gallons 70 Nominal Flow Rate Gal Min 0 84 gallons per collector C Tools and Materials Make sure you have all necessary tools materials and accessories before beginning work on the solar system The following is a minimum list of basic required tools Other plumbing components will be field supplied according to installation ne...

Page 8: ... to this guideline an angle of latitude 10o is acceptable and will not greatly reduce solar output The solar collector should be installed at an angle between 20 80o to ensure optimal operation For year round domestic hot water the collector should be tilted to an angle of equal to the latitude of the installation site Add 15o to the latitude to optimize for winter performance space heating Subtra...

Page 9: ...age to the header if the system stagnates In drain back systems supply and return connections to the collector must use eccentric fittings or a fitting arrangement that allows full draining of header pipes The collector or array should be mounted with a 1 4 pitch towards the supply port to facilitate the drain back process In addition collector plumbing should slope toward the drain back reservoir...

Page 10: ...atch et Installing Triangle Plate Assembly 1 Slide two short bolts in the manifold arm 2 Align the edge of the triangle plate to the edge of the manifold arm 3 Secure the triangle plate to the manifold arm with nut tighten with ratchet 4 Repeat for the next two arms Installing Legs to Assembly For Tilt Angled Mounting For Flat Mounting Skip to Flat Mounting this Table Installing Feet to Assembly 1...

Page 11: ...h h o r i z o n t a l supports at the midpoints of manifold legs and arms 6 These supports can be adjusted along either support in order to create the desired angle Flat Mounting Installing Evacuated Tubes Face feet outwards and attach to the manifold arms Feet on the middle support can face either side 1 Unscrew plastic end caps 2 Insert fit ring into hole in manifold 3 Apply a small amount of li...

Page 12: ...ines before drilling into the roof Plan the installation accordingly The following details suggested roof attachment methods J Bolt Penetration Failure to follow this information could result in property damage serious personal injury or death Lag Bolt Penetration Threaded Bolt Penetration A Roof Mounting In order to meet strength requirements in areas with winds up to 130 mph and category D expos...

Page 13: ...n 25o for panels to perform properly D Flat Roof Installation Use 4 10mm diameter or larger stainless steel lag bolts to fasten the collector feet to a flat roof If standing water may gather on the roof around the collector ensure that all mounting and plumbing holes are thoroughly sealed and waterproofed E Wall Mounting Wall attachment methods depend largely on wall material For brick or concrete...

Page 14: ...additives that provide resistance to breakdown during high temperatures Glycol pH should be checked periodically and replaced as specified by the manufacturer F Insulation Heavily insulate all piping running to and from the manifold with high quality insulation of at least 0 6 thickness thicker in cold climates Heat loss from the piping can be significant Particular attention should be taken to in...

Page 15: ... 18 15 Table 5 Pressure Drop through Collector with 40 Glycol Solution To further increase solar production use a variable speed solar pump controller part 8600 047 Part 7 System Piping Applications Figure 3 System Piping Applications ...

Page 16: ... have built up pressure so take care when opening the drain valve Draining the collector must be done with caution as released water may be scalding hot Take care when opening the drain valve Failure to do so could result in property damage serious injury or death F Other Components Other parts of the system such as the pump and storage tank should be serviced inspected according to the manufactur...

Page 17: ...ze a service call C Regular Water Dumping Part 10 Installation Checklist The following list is a guide only Specific items will depend on the nature of the installation Item Yes No Collector faces due North South as closely as possible Collector is not significantly shaded throughout the day Collector is not likely to be struck by falling objects such as branches or falling fruit Collector is inst...

Page 18: ... deposits 4 Make provisions so if the solar collector or any component part or connection thereto should leak the resulting flow of water will not cause damage to the area in which it is installed 5 Maintain the solar collector in accordance with the maintenance procedure listed in the manufacturer s provided instructions 6 Maintain all related system components in good operating condition 7 Use t...

Page 19: ...he returned product must arrive at HTP within thirty 30 days of the date of our request to return the product After receipt of the returned product HTP may require as many as thirty 30 additional days for product testing NOTE Any components or heaters returned to HTP for warranty analysis will become the property of HTP and will not be returned even if credit is denied If you have questions about ...

Page 20: ...tive Distributor Dealer Please insert contact details Customer Installation Record Form The following form should be completed by the installer for you to keep as a record of the installation in case of a warranty claim After reading the important notes at the bottom of the page please also sign this document Customer s Name Date of Installation Installation Address Product Name Serial Number s Co...

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