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lp-220 Rev. 000 Rel. 007 Date 2.12.18

16

A. Cleaning

Regular rain should keep the evacuated tubes clean. However, if the 

tubes are particularly dirty, wash with a soft cloth and warm, soapy 

water or glass cleaning solution, ONLY if the collector is located in a 

position which DOES NOT require climbing onto the roof or use of 

a step ladder. If the tubes are not easily and safely accessible, high 

pressure water spray is also effective.

If cleaning is required and the above outlined methods are not 

suitable, the company that supplied and installed the solar collector 

should be contacted.

D. Insulation

The pipes running to and from the collector should be heavily 

insulated. This insulation should be checked periodically (at least once 

every 3 years) for damage. For any insulation exposed to sunlight, 

ensure protective cover/wrap/foil is in good condition. Replace as 

required.

Part 8 - Maintenance

Under normal conditions the solar collector is maintenance free. Other 

system components, such as the pump and glycol (if used) may require 

periodic inspection and changing/maintenance. Please refer to the 

documentation provided by the manufacturers of these components.

NOTE: 

Apart from those maintenance items outlined below, any 

system inspection, maintenance, or repair should only be completed 

by authorized persons. The solar collector warranty coverage MAY BE 

VOIDED if non-authorized persons attempt to maintain or repair the 

solar collector or associated components.

THE FOLLOWING BASIC MAINTENANCE MAY BE COMPLETED BY 

THE HOME OWNER:

B. Leaves

Leaves may accumulate between or beneath the tubes. Please remove 

these leaves regularly to ensure optimal performance and prevent a 

fire hazard. (The solar collector will not cause the ignition of flammable 

materials). Such cleaning may only be completed by the homeowner if 

the tubes are easily and safely accessible.

THE FOLLOWING MAINTENANCE MAY ONLY BE COMPLETED BY 

AUTHORIZED PERSONS:

C. Broken Tube

If a tube is broken it should be replaced as soon as possible to maintain 

maximum collector performance. The system will still operate normally 

and safely with a broken tube. Any broken glass should be cleared 

away to prevent injury. Protective gloves must be worn when handling 

broken glass.

Handling broken glass must be done with extreme caution. Failure 

to do so may result in serious injury.

E. Draining the Collector

If maintaining the system, or in preparation for extremely cold 

conditions (extended snow cover), draining of the manifold may be 

required. To drain the collector of fresh water (open loop, direct flow 

system):

1. Turn off the water supply to the solar storage tank.

2. If the storage tank or other system components are being 

concurrently drained, refer to their instruction manuals for details. If 

storage tank is not being drained, isolate piping to and from the solar 

collector (isolation valves should already be installed). Immediately 

open drain valves on both lines (or undo fittings). Never leave the 

isolation valves in the off position while the collector is full of water 

and exposed to sunlight. The water will heat and cause a pressure 

increase which may rupture fittings/connections.

NOTE:

 In good weather the water may be hot or have built up pressure, 

so take care when opening the drain valve.

Draining the collector must be done with caution, as released 

water may be scalding hot. Take care when opening the drain 

valve. Failure to do so could result in property damage,serious 

injury, or death.

F. Other Components

Other parts of the system, such as the pump and storage tank, 

should be serviced/inspected according to the manufacturer’s 

maintenance guidelines.

G. Stagnation

Drain back systems -

 These systems may be stagnated.

Pressure glycol systems

 

-

 If left unattended for a significant length 

of time (greater than 14 days) such as during a vacation, the system 

will need a heat dump, a cover for the collector array, or to be 

drained to prevent stagnation damage. Many solar controllers have 

a vacation mode that allows for dumping the daily collected heat 

each night. See controller instructions.

Part 9 - Troubleshooting

Inspection items marked with an 

(H)

 may be completed by the 

homeowner, but only if investigation is clearly SAFE and EASY. Any 

information obtained during an investigation can then be relayed 

to the company that supplied and installed the system. Any other 

system troubleshooting, adjustments, or repairs may be completed 

ONLY by authorized persons.

A. No Hot Water

If there is no hot water, the problem will generally be related to the 

gas or electric heating system, not the solar collector. The collector 

simply pre-heats water, with final boosting completed by the electric 

element or gas booster system. For a retrofitted solar system, please 

contact the manufacturer/installer of your gas/electric water heater. 

For a new solar water heating system, please contact the company 

that supplied and installed the system.

B. Reduced Solar Contribution

Solar contribution is directly related to the amount of solar radiation 

and the volume of hot water used. During the winter and periods 

of rainy or particularly overcast weather, the amount of energy 

produced by the solar collector will be greatly reduced.

As a general rule, the solar collector is sized to provide close to 100% 

of your summer hot water needs, which, depending on your location 

and hot water usage patterns, may result in between 40% - 70% of 

your annual hot water energy needs. During the winter, increased 

cloud cover and reduced solar radiation levels may result in solar 

contribution as low as 20%. This is normal.

If, given similar environmental conditions, you feel the solar 

contribution (as indicated by energy savings) has considerably 

reduced, there may be a problem with your solar heating system. 

This may be due to an incorrectly configured controller, pump 

malfunction, or problem with the boosting system. In such cases, 

please contact the company who supplied and installed the system.

INVESTIGATION

(H)

 1. Does the circulation pump appear to be operating? In sunny 

weather, the circulation pump should come on for 1 – 2 minutes 

every 3 – 5 minutes. The pump may run very quietly. You may need 

to touch the pump, or piping running to and from the pump, with a 

solid object to feel for motor operation (slight vibration). 

NOTE: DO 

NOT USE FINGERS! THE PUMP MAY BE HOT!

3. Allow the manifold to sit in a vented state for 5 – 10 min to boil dry 

(may take longer in poor weather).

4. Always leave one drain valve or fitting open. Otherwise the system 

may build up pressure when it heats. For draining of other types of 

systems, please refer to specific instructions for the system.

Summary of Contents for HP-30SC

Page 1: ...n substantial property damage severe personal injury or death HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe Drinking Water Act Section 1417 NOTE TO CONSUMER PLEASE KEEP ALL IN...

Page 2: ...s and requirements where they differ from the furnished instructions Additional publications which should guide the installer include Solar Water Heating System Design and Installation Guidelines SRCC OG 300 available from Solar Rating Certification Corporation 400 High Table of Contents Introduction About Your Solar Collector 3 Part 1 General Safety Information 3 A When Servicing the Solar Water ...

Page 3: ...llow the procedures and instructions in this manual WILL VOID the warranty ALL PIPING AND PLUMBING CONNECTIONS SHOULD BE MADE WITH COPPER PIPE ONLY No less than I D copper tube of the type meeting local codes must be used for piping Pipe runs must be solidly attached with proper clamping methods Soldered connections should be secured with 95 5 lead free solder Use only pipe rated for 250oF minimum...

Page 4: ...ump system controller valves and other plumbing components should be provided separately by their respective manufacturers NOTE This manual is primarily a reference document for authorized installation individuals as the solar collector is not permitted to be installed by non authorized persons If exposed to sunlight hot and have internal pressure built up the tubes may explode rather than implode...

Page 5: ...ement that allows full draining of header pipes The collector or array should be mounted with a pitch towards the supply port to facilitate the drain back process E Fluid Quality Water quality is very important Water in direct flow through the solar collectors must first meet potable water requirements any fluid circulated through the collectors should be non corrosive to copper In addition water ...

Page 6: ...ced by the angle of impact so installing the collectors at low angles does reduce their impact resistance It is recommended that in areas prone to large hail 3 4 the solar collector should be installed at an angle of 40o or greater to provide optimum protection This is generally a common installation angle as many populated areas in the world fall within 30 70o latitude Part 3 Installation Informa...

Page 7: ...nsions Inches 101 X 79 X 58 Net Aperture Area ft2 30 04 Storage Tank Size Gallons 70 Nominal Flow Rate Gal Min 0 84 gallons per collector C Tools and Materials Make sure you have all necessary tools materials and accessories before beginning work on the solar system The following is a minimum list of basic required tools Other plumbing components will be field supplied according to installation ne...

Page 8: ... to this guideline an angle of latitude 10o is acceptable and will not greatly reduce solar output The solar collector should be installed at an angle between 20 80o to ensure optimal operation For year round domestic hot water the collector should be tilted to an angle of equal to the latitude of the installation site Add 15o to the latitude to optimize for winter performance space heating Subtra...

Page 9: ...age to the header if the system stagnates In drain back systems supply and return connections to the collector must use eccentric fittings or a fitting arrangement that allows full draining of header pipes The collector or array should be mounted with a 1 4 pitch towards the supply port to facilitate the drain back process In addition collector plumbing should slope toward the drain back reservoir...

Page 10: ...atch et Installing Triangle Plate Assembly 1 Slide two short bolts in the manifold arm 2 Align the edge of the triangle plate to the edge of the manifold arm 3 Secure the triangle plate to the manifold arm with nut tighten with ratchet 4 Repeat for the next two arms Installing Legs to Assembly For Tilt Angled Mounting For Flat Mounting Skip to Flat Mounting this Table Installing Feet to Assembly 1...

Page 11: ...h h o r i z o n t a l supports at the midpoints of manifold legs and arms 6 These supports can be adjusted along either support in order to create the desired angle Flat Mounting Installing Evacuated Tubes Face feet outwards and attach to the manifold arms Feet on the middle support can face either side 1 Unscrew plastic end caps 2 Insert fit ring into hole in manifold 3 Apply a small amount of li...

Page 12: ...ines before drilling into the roof Plan the installation accordingly The following details suggested roof attachment methods J Bolt Penetration Failure to follow this information could result in property damage serious personal injury or death Lag Bolt Penetration Threaded Bolt Penetration A Roof Mounting In order to meet strength requirements in areas with winds up to 130 mph and category D expos...

Page 13: ...n 25o for panels to perform properly D Flat Roof Installation Use 4 10mm diameter or larger stainless steel lag bolts to fasten the collector feet to a flat roof If standing water may gather on the roof around the collector ensure that all mounting and plumbing holes are thoroughly sealed and waterproofed E Wall Mounting Wall attachment methods depend largely on wall material For brick or concrete...

Page 14: ...additives that provide resistance to breakdown during high temperatures Glycol pH should be checked periodically and replaced as specified by the manufacturer F Insulation Heavily insulate all piping running to and from the manifold with high quality insulation of at least 0 6 thickness thicker in cold climates Heat loss from the piping can be significant Particular attention should be taken to in...

Page 15: ... 18 15 Table 5 Pressure Drop through Collector with 40 Glycol Solution To further increase solar production use a variable speed solar pump controller part 8600 047 Part 7 System Piping Applications Figure 3 System Piping Applications ...

Page 16: ... have built up pressure so take care when opening the drain valve Draining the collector must be done with caution as released water may be scalding hot Take care when opening the drain valve Failure to do so could result in property damage serious injury or death F Other Components Other parts of the system such as the pump and storage tank should be serviced inspected according to the manufactur...

Page 17: ...ze a service call C Regular Water Dumping Part 10 Installation Checklist The following list is a guide only Specific items will depend on the nature of the installation Item Yes No Collector faces due North South as closely as possible Collector is not significantly shaded throughout the day Collector is not likely to be struck by falling objects such as branches or falling fruit Collector is inst...

Page 18: ... deposits 4 Make provisions so if the solar collector or any component part or connection thereto should leak the resulting flow of water will not cause damage to the area in which it is installed 5 Maintain the solar collector in accordance with the maintenance procedure listed in the manufacturer s provided instructions 6 Maintain all related system components in good operating condition 7 Use t...

Page 19: ...he returned product must arrive at HTP within thirty 30 days of the date of our request to return the product After receipt of the returned product HTP may require as many as thirty 30 additional days for product testing NOTE Any components or heaters returned to HTP for warranty analysis will become the property of HTP and will not be returned even if credit is denied If you have questions about ...

Page 20: ...tive Distributor Dealer Please insert contact details Customer Installation Record Form The following form should be completed by the installer for you to keep as a record of the installation in case of a warranty claim After reading the important notes at the bottom of the page please also sign this document Customer s Name Date of Installation Installation Address Product Name Serial Number s Co...

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