HTL DSX Series, Operating Instructions Manual

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7
Ratchet
returns with
retract stroke
Broken or otherwise inoperable
drive segment Replace drive segment and/or spring. Return
to HTL.
Ratchet will
not take
successive
strokes
Broken or otherwise inoperative
drive segment or spring Replace drive segment and/or spring. Return
to HTL.
Cylinder not retracting
completely
Remove tool from nut and cycle freely for
several strokes.
Allow adequate time for cylinder to retract
fully.
If problem persists, check pawls.
Linkage between piston rod and
drive plate is broken
Replace parts as necessary - return to HTL.
Cylinder will
not retract
Voltage to electric pump is too
low to line drop or inadequate
amperage is available Get shorter extension cord. If shop power is
adequate, draw power from welding machine
or cal. rod transformer.
Linkage between piston rod and
drive arms are broken
Replace part as necessary
Tool locks on
to nut
Drive segment is loaded when
the tool is maxed out in torque
Pressure advance on remote and build
pressure
- continue to press down on remote
while pulling back on one of the accuracy
assurance levers
- release remote while
continuing to hold back on levers.
Tool is operating backwards
Push advance button down - tool should
immediately fall free.
Tool is wedged under a fixed
object
Remove shroud from around ratchet. Pry the
drive segment out of the ratchet and at the
same time pull back on the accuracy
assurance levers. Tool should swing free or
burn away the socket or obstruction.
Tool operates
backwards
Multiple hoses in even numbers Configure hoses in odd multiples only.
Pump will not
build up
pressure
Defective relief valve Inspect, adjust or replace the relief valve.
Air supply too low or air hose
too small
Make certain the air supply and hose size
comply with the pump manual
recommendations.
Electric power source is too low
Make certain the amperage, voltage and any
extension cord size comply with the pump
manual requirements.
Defective gauge Replace the gauge.
Low oil level Check and fill the pump reservoir.
Clogged filter Inspect, clean and/or replace the pump filter.
Tool operates
backwards
Couplings reversed Check couplings and correct.